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PLTU1JAWABARATINDRAMAYU3X330MW
COALFIREDPOWERPLANT
BoilerOperationManual
DocumentNumber:SCP-OM-012
RevisedEdition:3
Owner:PTPLN
Preparedby:EPCContractorSCPJO
September20,2010
SINOMRCH
SINOMACH-CNEEC-PENTAJOINTOPERATION
序言
Preface
本《鍋爐輔機(jī)運(yùn)行手冊(cè)》是根據(jù)印尼PLTU1INDRAMAYU3x330MW燃煤電站項(xiàng)目鍋爐設(shè)備制造
商北京巴布科克?威爾科克斯有限公司提供的鍋爐使用維護(hù)說明書和相關(guān)圖紙以及鍋爐輔機(jī)設(shè)備
制造廠提供的全部使用維護(hù)說明書和相關(guān)圖紙編制的,僅適用于印尼PLTU1
INDRAMAYU3x330MW燃煤電站項(xiàng)HB&WB-1050/18.44-M爐輔機(jī)的運(yùn)行操作。
ThisOperationManualforboilerauxiliaryequipmentshasbeenpreparedbasedontheO&M
instructionofINDRAMAYU3><330MWPowerPlantandtherelevantdrawingswhichare
providedbyTheBabcock&WilcoxCompanyaswellastheO&Minstructionandtherelevant
drawingssuppliedbythemanufacturerofboilerauxiliaryequipment.Itisonlysuitableforthe
operationofB&WB-1050/18.44-MboilerinPLTU1INDRAMAYU3x330MWCoal-firedPower
PlantofIndonesia.
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SINOMACH-CNEEC-PENTAJOINTOPERATION
目錄
Contents
序言a
Prefacea
1.2.1范圍1
1.2.1Scope1
1.2.2規(guī)范性引用文件1
1.2.2StandardizedReferenceSources1
1.2.3輔機(jī)設(shè)備運(yùn)行通則2
1.2.3GeneralRulesofAuxiliariesOperation2
1.2.4弓I、送風(fēng)機(jī)、一次風(fēng)機(jī)運(yùn)行12
1.2.4OperationofIDfan,FDfanandPrimaryAirFan12
1.2.5制粉系統(tǒng)運(yùn)行與維護(hù)52
1.2.5PulverizingSystemOperationandMaintenance52
1.2.6空氣預(yù)熱器的運(yùn)行89
1.2.6AirPreheaterOperation89
1.2.7啟動(dòng)鍋爐的運(yùn)行103
1.2.7OperationofStart-upBoiler103
1.2.8鍋爐吹灰系統(tǒng)及煙溫探針運(yùn)行與維護(hù)122
1.2.8OperationandMaintenanceonBoilerSootblowingSystemandFlueGas
TemperatureProbe122
1.2.9壓縮空氣系統(tǒng)的運(yùn)行135
1.2.9OperationofCompressedAirSystem135
1.2.10燃油系統(tǒng)的運(yùn)行168
1.2.10OperationofFuelOilSystem168
1.2.11汽包雙色水位計(jì)的運(yùn)行維護(hù)195
1.2.11OperationandMaintenanceforSteamDrumDoubleColoredWaterLevelMeter
195
1.2.12鍋爐泄漏監(jiān)控系統(tǒng)運(yùn)行維護(hù)199
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1.2.12OperationandMaintenanceforBoilerLeakageInspectionSystem199
1.2.13鍋爐火焰監(jiān)視探頭冷卻風(fēng)機(jī)運(yùn)行215
1.2.13OperationofBoilerFlameDetectingProbeCoolingAirFan215
1.2.14連排擴(kuò)容器運(yùn)行218
1.2.14ContinuousBlowdownFlashTankOperation218
附錄一:引風(fēng)機(jī)性能曲線221
Appendix1:PerformanceCurveofLDfan221
附錄二:一次風(fēng)機(jī)性能曲線222
Appendix2:PerformanceCurveofPrimaryAirFan222
附錄三:磨輻加載力曲線223
Appendix3:GrindingRollerLoadCurve223
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1.2.1范圍
1.2.1Scope
本標(biāo)準(zhǔn)規(guī)定了印尼PLTU1INDRAMAYU3x330MW燃煤電站項(xiàng)目
B&WB-1050/18.44-M鍋爐輔助設(shè)備系統(tǒng)的運(yùn)行、操作、維護(hù)和事故處理的一般原則
和方法。
Thisstandardformulatesthegeneralprinciplesandmethodsofoperation,
maintenanceandtroubleshootingfortheB&WB-1050/18.44-MBoilerAuxiliaries
SystemsofthePLTU1Indramayu3><330MWcoal-firedpowerplantinIndonesia.
本標(biāo)準(zhǔn)適用于印尼PLTU1INDRAMAYU3x330MW燃煤電站項(xiàng)目
B&WB?1050/18.44?M鍋爐輔助設(shè)備系統(tǒng)的運(yùn)行、操作、維護(hù)和事故處理的一般原則
和方法。
Thisstandardisadaptedtothegeneralprinciplesandmethodsforoperation,
maintenanceandtroubleshootingfortheB&WB-1050/18.44-MBoilerAuxiliaries
SystemsofthePLTU1Indramayu3><330MWcoal-firedpowerplantinIndonesia.
1.2.2規(guī)范性引用文件
1.2.2StandardizedReferenceSources
下列文件中的條款均是中國(guó)電力管理的相關(guān)文件,通過本手冊(cè)的引用而成為本手冊(cè)的
條款。
Termsinthedocumentsbelow,whicharetherelevantdocumentsofChinese
PowerAdministration,havebeenquotedtobesomeitemsofthismanual.
DL/T611—1996300MW級(jí)鍋爐運(yùn)行導(dǎo)則
GuidingRulesforDL/T611—1996300MWBoilerOperation
電力工業(yè)技術(shù)管理法規(guī)(82)水電技字第62號(hào)
ElectricPowerTechnologyManagementandRegulation(82),HydraulicPower
Technology,No.62
電業(yè)安全工作規(guī)程電安生[1994]227號(hào)
SafetyWorkingRegulationsforElectricPower,SafeElectricityProduction,[1994],
NO.227
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B&WB-1050/18.44-M鍋爐及輔機(jī)廠家技術(shù)說明書
ManufacturersTechnicalIllustrationsforB&WB-1050/18.44-MBoilerand
Auxiliaries
北京國(guó)電華北電力工程有限公司設(shè)計(jì)院設(shè)計(jì)資料
DesignMaterialsofEastChinaElectricPowerDesignInstitute
1.2.3輔機(jī)設(shè)備運(yùn)行通則
1.2.3GeneralRulesofAuxiliariesOperation
1.2.3.1輔助設(shè)備、系統(tǒng)投運(yùn)通則
1.2.3.1GeneralRulesoftheAuxiliaryEquipmentandSystemStartup
1.2.3.1.1輔助系統(tǒng)的投運(yùn)通則
1.2.3.1.1GeneralRuleofAuxiliarySystemStartup
1.2.3.1.1.1檢修工作完畢,工作票終結(jié),安全措施已拆除,現(xiàn)場(chǎng)整潔。
1.2.3.1.1.1Ensurethefollowing:maintenanceworkiscomplete,allworkpermitshavebeen
concluded,safetyapparatushasbeenremoved;thesiteiscleanandtidy.
1.2.3.1.1.2道路暢通,樓梯、欄桿完好,照明充足。
1.2.3.1.1.2Ensurethefollowing:unblockedwalkways;securestair,stepsandhandrails;
sufficientlighting.
1.2.3.1.1.3管道保溫完整,支吊架齊全,地腳螺栓牢固,電機(jī)絕緣合格且外殼接地良好。
1.2.3.1.1.3Ensurethefollowing:pipelineinsulationandsupportsarecompleteandsolid;
anchorboltsaresecurelyfastened;motorinsulationandcasinggroundingis
correct.
1.2.3.1.1.4所有人孔門,檢查門關(guān)閉嚴(yán)密。
1.2.3.1.1.4Ensureeachmanholeandobservationportissecurelyclosed.
1.2.3.1.1.5各油箱、各轉(zhuǎn)動(dòng)機(jī)械軸承油室油位加至正常且油質(zhì)合格,冷卻水暢通。
1.2.3.1.1.5Ensureoillevelsandoilqualityareadequateineachoiltankandineachoil
bearingchamberofeachpieceofrotaryequipment.Ensurethatcoolingwater
flowsfreely.
1.2.3.1.1.6各水箱進(jìn)水至正常水位且水質(zhì)合格。
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1.2.3.1.1.6Ensurethewaterlevelofeverywatertankisnormal,andthewatermeetsthe
requirements.
1.2.3.1.1.7送上輔機(jī)及有關(guān)閥門電源、氣源,試驗(yàn)轉(zhuǎn)動(dòng)方向正確。
1.2.3.1.1.7Supplypowerandairtoauxiliariesandrelatedvalves.Testandensuretherotating
directioniscorrect.
1.2.3.1.1.8送上有關(guān)表計(jì)、信號(hào)、控制、保護(hù)電源,檢查CRT及光字牌燈光指示正確。
1.2.3.1.1.8Supplypowertorelatedinstruments,meters,signals,controlsandprotection.
InspectCRTanddisplaywindowtomakesuretheindicationisright.
1.2.3.1.1.9檢查系統(tǒng)閥門位置正確。
1.2.3.1.1.9Ensureallvalvepositionsarecorrect.
1.2.3.1.1.10設(shè)備的正常啟、停必須得到單元長(zhǎng)的命令,操作完畢后應(yīng)及時(shí)匯報(bào)發(fā)令人,重要操
作需有監(jiān)護(hù)人。
1.2.3.1.1.10Equipmentnormalstartupandshutdownshouldbecarriedoutunderthecommand
oftheunitleader.Reportbackpromptlyafterfinishingtheoperation.Important
operationsshouldbecarriedoutwithaguardianpresent.
1.2.3.1.1.11投運(yùn)后發(fā)現(xiàn)異常情況應(yīng)及時(shí)匯報(bào),并及時(shí)通知有關(guān)人員處理。
1.2.3.1.1.11Afterstartup,ifabnormalconditionsareidentified,makesareportimmediately.
Informthecorrespondingpersonneltosolvetheissue.
1.2.3.1.2輔助轉(zhuǎn)機(jī)的投運(yùn)通則
1.2.3.1.2GeneralRuleofAuxiliariesStartup
1.2.3.1.2.1輔助轉(zhuǎn)機(jī)啟動(dòng)前的檢查
1.2.3.1.2.1InspectionsbeforeAuxiliariesStartup
1.2.3.1.2.1.1檢修后的輔機(jī)必須先進(jìn)行熱工、電氣方面的保護(hù)試驗(yàn)(靜、動(dòng)態(tài)),試驗(yàn)必須全部合
格,部分保護(hù)投入后才允許試運(yùn)轉(zhuǎn)驗(yàn)收,驗(yàn)收合格且工作票終結(jié)后,方可投入正常運(yùn)
行。
1.2.3.1.2.1.1Post-maintenanceauxiliariesmustfirstundergol&Candelectricalprotectiontest
(bothstaticanddynamic).Thetestingresultsmustmeettherequirements.Only
aftersomeprotectionsareactivatedcanthetestresultsbeaccepted.Normal
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operationcanonlyproceedwhenresultsarecheckedandtheworkpermitsare
concluded.
1.2.3.1.2.1.2備用輔機(jī)要求相關(guān)保護(hù)投入,并處于隨時(shí)準(zhǔn)備啟動(dòng)的狀態(tài),除事故處理外,備用輔機(jī)
啟動(dòng)前必須進(jìn)行檢查。
1.2.3.1.2.1.2Standbyauxiliariesdemandrelatedprotectiontobeactivated,andtheyshouldbe
availableforstartupatanytime.Apartfrominemergencies,thestandbyauxiliaries
mustbeinspectedbeforestartup.
1.2.3.1.2.1.3就地檢查檢修工作結(jié)束,設(shè)備外觀完整,周圍無(wú)人員工作,現(xiàn)場(chǎng)整潔,無(wú)妨礙運(yùn)行
之物。有關(guān)的通風(fēng)濾網(wǎng)均清潔完整。
1.2.3.1.2.1.3Checkthefollowing:onsiteinspectionandmaintenanceisfinished;theequipment
externalsectionsarecomplete;therearenoworkingpersonnelintheequipment
vicinity;thesiteiscleanandtidy;relevantventilationfiltersareallcleanand
complete.
1.2.3.1.2.1.4檢查輔機(jī)各門孔已嚴(yán)密關(guān)閉,輔機(jī)及電動(dòng)機(jī)基礎(chǔ)牢固,底腳螺絲、連結(jié)螺栓緊固,
接地線良好,靠背輪無(wú)損且連接良好,轉(zhuǎn)動(dòng)部分的防護(hù)罩完好,輔機(jī)各部的冷卻水
系統(tǒng)正常。
1.2.3.1.2.1.4Inspecttoensure;eachaccessportoftheauxiliariesissecurelyclosed;the
auxiliariesandmotorbasearesecurelyfastened;theanchorboltsandconnecting
boltsarefixedtightly;groundingcablesandshieldsfortherotatingpartsare
adequate;thecouplingiswellconnectedwithoutdamage;thecoolingwater
systemineverypartofauxiliariesisnormal.
1.2.3.1.2.1.5嚴(yán)格按照電氣規(guī)定測(cè)量絕緣合格。
1.2.3.1.2.1.5Testtheinsulationmeetstherequirementsoftheelectricalregulations.
1.2.3.1.2.1.6檢查輔機(jī)設(shè)備和系統(tǒng)各表計(jì)齊全完好,及時(shí)投入運(yùn)行。
1.2.3.1.2.1.6Inspectandmakesureeveryinstrumentandgaugeofeachauxiliaryandsystemis
ingoodworkingorder.Putintooperationappropriately.
1.2.3.1.2.1.7檢查設(shè)備各潤(rùn)滑部件已加好潤(rùn)滑油、脂,油位正常,油質(zhì)合格。潤(rùn)滑油系統(tǒng)應(yīng)在輔
機(jī)啟動(dòng)前二小時(shí)以上投入運(yùn)行。
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1.2.3.1.2.17Checkeverylubricatingpartsoftheequipmenttoensurethat:thelubeandgrease
hasbeenfilled,theoillevelisnormal,andtheoilmeetstherequirements.Thelube
systemshouldbeputintooperationmorethantwohoursbeforestartup.
1.2.3.1.2.1.8對(duì)允許用手盤動(dòng)的輔機(jī),應(yīng)盤動(dòng)一下,確認(rèn)其轉(zhuǎn)動(dòng)靈活,無(wú)卡澀現(xiàn)象。
1.2,3.1.2.1.8Forauxiliariesthatcanbedrivenmanually,moveitbyhandtoconfirmthatitcan
movesmoothlyandflexiblywithoutjamming.
1.2.3.1.2.1.9檢查各風(fēng)門、擋板的執(zhí)行機(jī)構(gòu)完好:連桿牢靠,動(dòng)作靈活,無(wú)卡澀現(xiàn)象;限位裝置
動(dòng)作正確;有關(guān)指示燈顯示正常;就地開度指示與集控CRT上指示-致。
1.2.3.1.2.1.9Inspecttheactuatorsofeveryairvalvesanddamperstoensuretheyareallgood.
Thelinkage(orconnectingrods)shouldbefirmandactsmoothlywithoutjamming.
Stopdeviceactscorrectly.Indicatorlightsdisplaynormally.Theactualopening
degreecorrespondswiththeCRTdisplayinCCR.
1.2.3.1.2.1.10與輔機(jī)相關(guān)的擋板和閥門的控制回路,自動(dòng)裝置,熱控聯(lián)鎖、保護(hù)以及機(jī)械裝置,
氣動(dòng)裝置,應(yīng)按各自的規(guī)定事先校驗(yàn)合格。
1.2.3.1.2.1.10Checkthefollowingtoensuretheymeetwiththerelevantregulations:control
circuitofeachdamperandvalve,automaticdevices,l&Cinterlocks,protections
andmechanicaldevices,pneumaticdevices.
1.2.3.1.2.1.11當(dāng)輔機(jī)啟動(dòng)前的檢查工作完成,確認(rèn)已具備投運(yùn)條件后,方可送上輔機(jī)及相關(guān)設(shè)備
的動(dòng)力電源和控制電源。
1.2,3.1.2.1.11Thedynamicandcontrollingpowersourcecanonlybesuppliedtotheauxiliaries
andrelatedequipmentafterthestartuprequirementshavebeensatisfiedandthe
pre-startupinspectionshavefinished.
1.2.3.1.2.2輔機(jī)啟動(dòng)后的檢查原則
1.2.3.1.2.2InspectionRulesafterAuxiliariesStartup
1.2.3.1.2.2.1輔機(jī)啟動(dòng)時(shí),應(yīng)有專人至就地監(jiān)視啟動(dòng)全過程,發(fā)現(xiàn)異常及時(shí)匯報(bào),必要時(shí)使用事
故按鈕緊停。
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1.2.3.1.2.2.1Whenstartingupauxiliaries,anoperatorshouldgoonsitetomonitorthewhole
process,andreporttotheleaderifthereisanyabnormalcondition.Pressthe
emergencyshutdownbuttonifnecessary.
1.2.3.1.2.2.2當(dāng)輔機(jī)運(yùn)轉(zhuǎn)正常后,巡檢人員方可離開現(xiàn)場(chǎng),且間隔短時(shí)間后應(yīng)再次檢查運(yùn)行情況,
確認(rèn)運(yùn)行正常后方可按正常時(shí)間間隔檢查。
1.2.3.1.2.2.2Onsitemonitorscanleavethesiteonlywhentheauxiliariesarerunningnormally.
Re-inspecttheoperatingconditionatregular,shortintervals.Afterconfirmingthe
operationisnormal,carryoutinspectionsatnormalintervals.
1.2.3.1.2.2.3輔機(jī)啟動(dòng)后,操作員應(yīng)監(jiān)視其啟動(dòng)全過程,包括啟動(dòng)時(shí)間、啟動(dòng)電流,檢查相關(guān)系
統(tǒng)及各參數(shù)正常。
1.2.3.1.2.2.3Afterauxiliariesstartup,operatorshouldsupervisethewholestartupprocess
includingstartuptime,startupcurrent,andinspecttoconfirmtherelatedsystem
andeveryparameterisnormal.
1.2.3.1.2.2.4對(duì)于事故處理時(shí)緊急啟動(dòng)的輔機(jī),或因熱控、電氣聯(lián)鎖動(dòng)作而自啟動(dòng)的備用輔機(jī),
在其啟動(dòng)后,巡檢人員應(yīng)到就地檢查其運(yùn)行狀態(tài)。
1.2.3.1.2.2.4Fortheemergentlystartedupauxiliaryequipmentduringtroubleshooting,orthe
automaticallystartedupstandbyauxiliaryequipmentbecauseofl&Candelectric
interlockaction,theonsitemonitorsshouldlocallyinspecttheoperatingcondition
afterauxiliaryequipmentstartup.
1.2.3.1.2.3輔機(jī)啟動(dòng)后的檢查內(nèi)容
1.2.3.1.2.3Inspectingitemsafterauxiliaryequipmentstartup
1.2.3.1.2.3.1各轉(zhuǎn)動(dòng)設(shè)備的軸承(瓦)以及減速箱的溫度要符合規(guī)定,滾動(dòng)軸承W85C,滑動(dòng)軸
承W70C。
1.2.3.1.2.3.1Bearings(bush)ofeveryrotatingequipmentandthetemperatureofgearbox
shouldaccordwiththeregulations.Specifically,rollingbearingW85℃andsliding
bearingW70c.
1.2.3.1.2.3.2輔機(jī)設(shè)備的振動(dòng)符合要求,振動(dòng)的規(guī)定(見表1):
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SINOMACH-CNEEC-PENTAJOINTOPERATION
1.2.3.1.2.3.2Thevibrationofauxiliaryequipmentshouldaccordwiththerequirements.
(Regulationofvibrationseetable1):
表1振動(dòng)的規(guī)定
轉(zhuǎn)速1500r.pmWOOr.pm750r.pm及以下
振動(dòng)值>0.06mm才0.10mm40.12mm
Table1Regulationofvibration
Rotatingsped1500r.pm1000r.pm<750r.pm
Vibrationvalue>0.06mm才0.10mm40.12mm
1.2.3.1.2.3.3電動(dòng)機(jī)的軸承溫升、電流指示符合規(guī)定。
1.2.3.1.2.3.3Thebearingtemperatureincreaseofmotorandcurrentindicatingshouldaccord
withtheregulation.
1.2.3.1.2.3.4各潤(rùn)滑油箱和軸承油位正常,無(wú)漏油和甩油現(xiàn)象。
1.2.3.1.2.3.4Theoillevelofeverylubetankandbearingisnormalandthereisnooilleakage
andoilsloshing.
1.2.3.1.2.3.5傳動(dòng)設(shè)備及電動(dòng)機(jī)無(wú)異常聲音和磨擦聲。電動(dòng)機(jī)及機(jī)械串軸》2?4mm。
1.2.3.1.2.3.5Thereisnoabnormalnoiseorfrictionsoundhappeninginthedrivingequipment
andmotors.Motorandmechanicalcascadevalue才2~4mm。
1.2.3.1.2.3.6各調(diào)節(jié)裝置的機(jī)械連接應(yīng)完好,無(wú)脫落。
1.2.3.1.2.3.6Themechanicalconnectionofeveryregulatingdeviceshouldbecompletelygood
withoutdropoff.
1.2.3.1.2.37輸送介質(zhì)設(shè)備的入口、出口壓力和流量均正常。
1.2.3.1.2.37Theinletandoutletpressureandflowoftheequipmentwhichtransfersthe
mediumareallnormal.
1.2.3.1.2.3.8確認(rèn)各聯(lián)鎖、保護(hù)、自動(dòng)調(diào)節(jié)裝置均正常投入。
1.2.3.1.2.3.8Confirmthateveryinterlock,protection,andautomaticadjustmentdeviceareall
putintooperationnormally.
7
SINOMACH-CNEEC-PENTAJOINTOPERATION
1.2.3.1.2.3.9輔機(jī)設(shè)備所屬系統(tǒng)無(wú)漏水、漏氣、漏油、漏風(fēng)、漏煙、漏粉等現(xiàn)象。
1.2.3.1.2.3.9Thereisnoleakageofwater,air,oil,gasandpulverizedcoaltotheauxiliaries
system.
1.2.3.1.2.3.10輔機(jī)啟動(dòng)后發(fā)生跳閘,必須查明原因并消除故障。
1.2.3.1.2.3.10Iftriphappensaftertheauxiliariesstartup,ascertainthecausesandeliminatethe
faults.
1.2.3.1.2.3.11電動(dòng)機(jī)的連續(xù)啟動(dòng)次數(shù)按電氣有關(guān)規(guī)定執(zhí)行。
1.2.3.1.2.3.11Thenumberoftimesthemotorscanbecontinuouslystartedupdependsonthe
relevantregulations.
1.2.3.1.3輔機(jī)的運(yùn)行
1.2.3.1.3OperationofAuxiliaryEquipment
1.2.3.1.3.1正常運(yùn)行中應(yīng)嚴(yán)格執(zhí)行巡回檢查制度,認(rèn)真巡查,認(rèn)真監(jiān)視。發(fā)現(xiàn)異常應(yīng)及時(shí)匯報(bào),
發(fā)現(xiàn)缺陷應(yīng)及時(shí)填寫缺陷單.,聯(lián)系檢修及時(shí)消除。
1.2.3.1.3.1Innormaloperation,strictlycarryoutthepatrolinspectionsystem.Reportthe
leaderwhencomingacrossabnormalconditionsimmediately.Completethe
defectslistpromptly.Informmaintenanceandeliminatethefaults.
1.2.3.1.3.2正常運(yùn)行中應(yīng)按照有關(guān)規(guī)定進(jìn)行定期切換和試驗(yàn)工作。
1.2.3.1.3.2Innormaloperation,doperiodicalswitchingandtestingaccordingtoregulations.
1.2.3.1.3.3輔機(jī)及電動(dòng)機(jī)運(yùn)轉(zhuǎn)平穩(wěn),無(wú)異音,電動(dòng)機(jī)無(wú)過熱現(xiàn)象,振動(dòng)不超限。
1.2.3.1.3.3Theauxiliaryequipmentandmotorrunstablyandhasnoabnormalsound;the
motorisnotoverhotandthevibrationdoesn5texceedthelimit.
1.2.3.1.3.4各軸承潤(rùn)滑良好,油質(zhì)合格,溫度正常,冷卻水暢通無(wú)泄漏。
1.2.3.1.3.4Lubricationofeachbearingisgoodandtheoilmeetstherequirements.The
temperatureisnormalandthecoolingwaterflowssmoothlywithoutleakage.
1.2.3.1.3.5調(diào)節(jié)風(fēng)門擋板連接機(jī)構(gòu)完好,操作靈活,動(dòng)作正確。
1.2.3.1.3.5Theconnectingactuatorofadjustingairvalvedamperisgood,andtheoperationis
flexiblysmoothandactscorrectly.
1.2.3.1.3.6根據(jù)軸承油位情況及時(shí)聯(lián)系加油,保持油位正常。
8
SINOMHCH
SINOMACH-CNEEC-PENTAJOINTOPERATION
1.2.3.1.3.6Contacttofilltheoiltimelyaccordingtothebearingoillevelandmaintainitnormal.
1.2.3.1.4輔機(jī)的停運(yùn)原則
1.2.3.1.4AuxiliaryEquipmentShutdownPrinciples
1.2.3.1.4.1輔機(jī)停運(yùn)前,應(yīng)考慮對(duì)相關(guān)系統(tǒng)和設(shè)備的影響,影響出力時(shí)必須經(jīng)值長(zhǎng)同意,跨專業(yè)
時(shí)作好聯(lián)系工作,防止不必要的情況發(fā)生。
1.2.3.1.4.1Considertheinfluenceonrelatedsystemsandequipmentsbeforetheauxiliary's
shutdown.Getpermissionfromtheshiftleaderwhenshutdowninfluencesoutput.
Whentheshutdownoperationcoversseveralfields,properlyinformrelevant
personneltoavoidaccidents.
1.2.3.1.4.2輔機(jī)長(zhǎng)時(shí)間停運(yùn)時(shí),應(yīng)聯(lián)系化學(xué),共同作防腐保養(yǎng)工作。
1.2.3.1.4.2Iftheauxiliariesareshutdownforalongtime,contactthechemicalpersonnelto
dotakeanti-corrosionmeasures.
1.2.3.2輔機(jī)試運(yùn)行
1.2.3.2TestOperationofAuxiliaries
1.2.3.2.1主要輔機(jī)檢修后,必須經(jīng)過試運(yùn)行。試運(yùn)行良好,驗(yàn)收合格后,方可正式投入運(yùn)行。
引風(fēng)機(jī)、送風(fēng)機(jī)、一次風(fēng)機(jī)、空預(yù)器的連續(xù)試運(yùn)行時(shí)間不得小于四小時(shí),其它輔機(jī)
試運(yùn)行時(shí)間應(yīng)不小于二小時(shí),以驗(yàn)證其工作的可靠性。
1.2.3.2.1Themainauxiliariesmustpasstestoperationafterthemaintenance.The
auxiliariescanbeformallyputintooperationonlyafterthetestoperationgoeswell
andischeckedqualified.ThecontinuoustestoperatingtimeofIDfan,FDfan,
primaryairfanandairpreheatershouldbemorethan4hours,whiletheother
auxiliariestestoperationtimeshouldbemorethan2hours,inordertovalidate
theirworkingreliability.
1.2.3.2.2主要輔機(jī)試運(yùn)行前的檢查
1.2.3.2.2Inspectionsbeforethemainauxiliariestestoperation
1.2.3.2.2.1聯(lián)系熱工維護(hù)人員,確認(rèn)鍋爐風(fēng)煙系統(tǒng)和制粉系統(tǒng)的各風(fēng)門、擋板及其傳動(dòng)機(jī)構(gòu)都
已校驗(yàn),且運(yùn)行正常。
9
SINOMHCH
SINOMACH-CNEEC-PENTAJOINTOPERATION
1.2.3.2.2.1Contactwithl&Cmaintenancepersonneltoconfirmthateveryairvalve,damper
anddrivingactuatorsoftheboilerfluegassystemandpulverizingsystemhave
beencalibratedandareoperatingnormally.
1.2.3.2.2.2確認(rèn)主要輔機(jī)及其電氣設(shè)備檢修完畢,并具有各有關(guān)單位會(huì)簽的試運(yùn)行申請(qǐng)單。
1.2.3.2.2.2Confirmthatthemainauxiliariesandelectricequipmenthasbeenmaintainedand
possessthetestoperationapplicationsignedbythecorrespondingdepartments.
1.2.3.2.2.3主要輔機(jī)的液壓油或潤(rùn)滑油系統(tǒng)、冷卻水系統(tǒng)以及相關(guān)的儀表應(yīng)及時(shí)投入。
1.2.3.2.2.3Thehydraulicoilorlubesystem,coolingwatersystemandtherelatedinstruments
ofmainauxiliariesshouldbeputintooperationtimely.
1.2.3.2.2.4電動(dòng)機(jī)符合電氣的有關(guān)規(guī)定。
1.2.3.2.2.4Themotorsoperationsmeetelectricalregulations.
1.2.3.2.2.5檢查一切正常后,方可送上該設(shè)備的動(dòng)力電源及其操作電源、氣源,投入聯(lián)鎖保護(hù)
以及監(jiān)視裝置。
1.2.3.2.2.5Inspectifeverythingisnormal,andonlyafterthat,supplythedynamicpower,
operatingpowerandairtotheequipment;puttheinterlockprotectionand
supervisiondeviceintooperation.
1.2.3.2.3輔機(jī)試運(yùn)行原則
1.2.3.2.3AuxiliariesTestOperationPrinciple
1.2.3.2.3.1主要輔機(jī)試運(yùn)行時(shí),檢修或安裝負(fù)責(zé)人應(yīng)到現(xiàn)場(chǎng),運(yùn)行及檢修人員負(fù)責(zé)檢查和驗(yàn)收,
派專人監(jiān)視啟動(dòng)電流和啟動(dòng)電流在最大值的持續(xù)時(shí)間,并記錄下來(lái)。
1.2,3.2.3.1Whenthemainauxiliariesareintestoperation,themaintenanceorinstallation
managersshouldgotothesiteandtheoperatorandmaintenancepersonnelare
responsibleforinspectionandacceptance;somepersonnelshouldbethereto
supervisethestartupcurrentanditslastingtimeatmaximumvalueandwriteit
down.
1.2.3.2.3.2盡可能的避免帶負(fù)荷啟動(dòng)輔機(jī)(軸流風(fēng)機(jī)除外),確保設(shè)備安全。
1.2.3.2.3.2Trybesttoavoidstartinguptheauxiliarieswithload(excepttheaxialflowairfans)
toguaranteethesafetyofequipment.
10
SINOMHCH
SINOMACH-CNEEC-PENTAJOINTOPERATION
1.2.3.2.3.3必要時(shí)進(jìn)行輔機(jī)最大負(fù)荷的試驗(yàn)(電流不得超過額定值)。
1.2.3.2.3.3Whennecessary,takethetestoftheauxiliariesmaximumload(thecurrentshould
notexceedtheratedvalue).
1.2.3.2.3.4輔機(jī)試運(yùn)行中應(yīng)保持爐膛負(fù)壓正常。
1.2.3.2.3.4Intheauxiliariestestoperation,maintainthefurnacenegativepressureatnormal.
1.2.3.2.4主要輔機(jī)試運(yùn)行時(shí)驗(yàn)收項(xiàng)目
1.2.3.2.4AcceptanceItemsofAuxiliariesTestOperation
1.2.3.2.4.1運(yùn)轉(zhuǎn)方向正確。
1.2.3.2.4.1Therotatingdirectionshouldbecorrect.
1.2.3.2.4.2無(wú)異音、磨擦和撞擊聲。
1.2.3.2.4.2Thereisnoabnormalsound,frictionorbangingsound.
1.2.3.2.4.3軸承和電動(dòng)機(jī)溫度及溫升振動(dòng)符合規(guī)定。
1.2.3.2.4.3Thetemperature,temperatureincreaseandvibrationofbearingandmotorshould
accordwiththeregulations.
1.2.3.2.4.4軸承無(wú)漏油及甩油現(xiàn)象,油路暢通,高、低油位線清楚,油位正常,油質(zhì)良好,冷
卻水充足暢通無(wú)泄漏。
1.2.3.2.4.4Thebearingshouldnothaveoilleakageandsloshing;theoilpipeshouldbe
unblockedandthehighandlowoillevellineshouldbeclear;theoillevelshouldbe
normalandtheoilshouldmeettherequirements.Coolingwaterflowssmoothly
andisfreeofleakage.
1.2.3.2.4.5檢查各處無(wú)油垢、積灰、積粉、漏風(fēng)、漏油、漏水等現(xiàn)象。
1.2.324.5Inspecteveryparttoseewhetherthereisoilscale,ashdeposit,pulverizedcoal
deposit,airleakage,oilleakage,andwaterleakage,etc.
1.2.3.2.4.6風(fēng)門、擋板(包括機(jī)構(gòu)限位)及連接機(jī)構(gòu)的安裝位置正確,并能嚴(yán)密關(guān)閉。
1.2.3.2.4.6Theinstalledpositionsofairvalves,dampers(includetheactuatorlimit)andthe
connectingactuatorsarecorrectandclosedstrictly.
1.2.3.2.47動(dòng)(靜)葉片、風(fēng)門、擋板就地開度指示應(yīng)與CRT上一致。
11
SINOMHCH⑥品0
F=EZMTA
SINOMACH-CNEEC-PENTAJOINTOPERATION
1.2.3.2.4.7Thelocalopeningsofmoving(static)blade,airvalvesanddampersshould
indicatesamewiththatonCRT.
123.2.4.8電動(dòng)機(jī)電流正常,無(wú)明顯晃動(dòng)或超限現(xiàn)象。
1.2.3.2.4.8Themotor'scurrentshouldbenormalandhavenoobviousswayingoroverlimit
phenomenon.
1.2.4弓I、送風(fēng)機(jī)、一次風(fēng)機(jī)運(yùn)行
1.2.4OperationofIDfan,FDfanandPrimaryAirFan
1.2.4.1設(shè)備規(guī)范
1.2.4.1EquipmentSpecifications
1.2.4.1.1弓I風(fēng)機(jī)
序號(hào)項(xiàng)目單位數(shù)值
引風(fēng)機(jī)型號(hào)AN30(19)
2風(fēng)機(jī)調(diào)節(jié)裝置型號(hào)靜葉可調(diào)軸流風(fēng)機(jī)
3葉輪直徑mm3000
4軸的材質(zhì)35CrMo
5輪轂材質(zhì)16MnR
6葉片材質(zhì)16MnR
7比轉(zhuǎn)數(shù)93
8葉片使
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