PowerFlex_700變頻器調試與故障排除培訓資料_LG.ppt

,PowerFlex 700 變頻器調試與故障排除 山東省冶金設計院自動化公司 李剛 SDMLG001126.COM,PowerFlex 700 變頻器硬件結構,PowerFlex 700 Drive Overview,Processor and I/O,PowerFlex 700 Drive,Control Panel,Computer,Motor,Encoder (optional),PowerFlex 700 Replacement Policy,Frames 0 - 4: These frames are considered “remove and replace“ due to their very small size and the fact that it is far easier and more cost effective to repair them in a Rockwell repair facility than in the field. Simple parts like front covers, conduit plates, fans, brake resistors and cassettes will be the only items available as kits.,Frames 5 & 6: Some customers have a desire to repair larger frame drives rather than send them to the factory for repair. To help facilitate field repair, we will offer more spare components along with the simpler components previously mentioned (fans, covers, etc.). These kits will include circuit board assemblies, MOVs, current transformers, fan transformers and power devices just to name a few. For power devices, our team is working on the full heatsink as a replacement component for Frames 5 & 6 instead of individual IGBTs and other like components. This will make it a bit easier to repair in the field without errors due to improper torquing or application of thermal grease. All kits will include repair instruction including torque values as required.,PowerFlex 700 Frame 5,PowerFlex 700 變頻器 報警判斷及清除,Alarms,一類報警: 只顯示一種狀態(tài)，不會引起變頻器停車。 可通過參數259 Alarm Config 1更改設置 二類報警: 阻止操作者在未正確設置之前啟動變頻器。 不能通過參數更改設置 永遠使能,二種類型的報警:,Alarms,一類報警引起黃色狀態(tài)燈常亮:,Status LED,Alarms,二類報警引起黃色狀態(tài)燈閃爍:,Status LED,Alarms,報警也會在HIM上顯示報警圖標：,Alarm Icon,Common Drive Alarms,Digital input alarms Stop asserted alarms,Digital Input Drive Alarms,因數字輸入功能定義有沖突引起的報警 三種類型: Dig In ConflictA，數字輸入功能沖突 Dig In ConflictB，配置啟動輸入，未配置停止?；蚱渌δ軟_突。 Dig In ConflictC，不止一個物理輸入被配置成相同的輸入功能。,Digital Input Drive Alarms,Digital Input Drive Alarms,Digital Input Drive Alarms,Forward/Reverse Speed Select 1 Speed Select 2 Speed Select 3 Run Forward Run Reverse Jog Forward Jog Reverse Run Stop Mode B Bus Regulation Mode B Acc2/Dec2 Accel 2 Decel 2,Dig In ConflictC：More than one physical input has been configured to the same input function. Multiple configurations are not allowed for the following input functions.,Stop Asserted Drive Alarms,Stop Asserted Caused by Improper Wiring for Start/Stop Possible loss of logic power supply Possible missing jumper for logic common & P/S Common Actual stop command is being issued Stop Asserted will generate and Alarm message on the HIM display and cause the STS LED to blink Yellow Causes for Stop Asserted are not listed in the User Manual,The Alarm Queue,當引起報警的條件不再存在時，報警會自動清除.,最近八個報警隊列可通過以下清除:,LCD HIM DriveExplorer software DriveExecutive software,The LCD HIM Alarm Queue,Alarms Number in the Queue,Alarm Code,Alarm Title,The DriveExplorer Software Alarm Queue,Drive Status,Alarms Number in the Queue,Alarm Code,Alarm Title,The DriveExecutive Software Alarm Queue,Drive Status,Alarm Code,Alarm Title,PowerFlex 700 變頻器 故障清除,Faults,三種故障類型:,Faults,當故障發(fā)生:,變頻器輸出立即中斷 馬達自由滑坡停車 故障信息顯示在HIM上,Faults,Once fault occurs:,Fault condition is latched, requiring fault reset action to clear latched condition. If fault condition still exists after reset, drive will fault again. Additional data on status of drive at time of fault is recorded: Only a single copy of this information Always related to most recent fault When another fault occurs, this data is overwritten with new data,Faults,Parameters latched into non-volatile drive memory:,Fault Queue,八個故障事件排列 包括故障代碼和發(fā)生時間。 先進先出(FIFO) 排列 存于非易失性存儲器,Fault Queue,故障排列顯示在 :,LCD HIM DriveExplorer software DriveExecutive software,The LCD HIM Fault Queue,F,At Speed,Auto,26.01,Hz,1,Flt Q#,: F#,85,Port 5 DPI Loss,Faults Number in the Queue,Fault Code,Fault Title,Accum:,131:55:51.240,Time Stamp,The DriveExplorer Software Fault Queue,Drive Status,Faults Number in the Queue,Fault Code,Fault Title,Time Stamp,The DriveExecutive Software Fault Queue,Drive Status,Fault Code,Fault Title,Clearing a Fault,引起故障的原因必須查明并解除后，故障才可以清除。 要清除故障可以: 按HIM 上的停止按鈕。 或 Click “Clear Fault” in Faults tab in DriveExplorer software 或 Click “Clear Faults . . .” in Faults tab in DriveExecutive software,PowerFlex 700 變頻器 負載和環(huán)境因素的故障排除,Load smaller than motors maximum rating:,Load Faults,Load at motors maximum rating:,Load Faults,Motor Overload,Load larger than motors maximum rating:,Load Faults,Load Faults,負載故障類型:,馬達過載 Motor OverLoad 硬件過電流 HW OverCurrent 軟件過電流 SW OverCurrent 超速過限 OverSpeed Limit 安全銷故障 Shear Pin 變頻器過載 Drive OverLoad,Environmental Faults,在如下情形下發(fā)生環(huán)境故障:,變頻器接受到太少的功率 變頻器接受到太多的功率 變頻器周圍有過多的熱量 變頻器內部有過多的熱量,Excessive Heat,Excessive Heat,Excessive Heat,Excessive Heat,Environmental Faults,Environmental Faults,Types of environmental faults:,動力缺失 Power Loss 母線低電壓 UnderVoltage 母線過電壓 OverVoltage 散熱片過溫 Heatsink OvrTemp 晶體管過溫 Trnsistr OvrTemp 控制板過溫 Cntl Bd OvrTemp,Ambient Operating Temperatures,0 to 40 C 周圍溫度 操作在 41 and 50 C 之間的周圍溫度: 除20BC072以外所有變頻器把頂部標簽撤掉，可工作在50 C 20BC072: 頂部標簽撤掉，可工作在 45 C 頂部標簽和通風板撤掉，可工作在50 C,Minimum Mounting Clearances,避免增加過多的熱量:,No Adhesive Label,Adhesive Label,PowerFlex 700 變頻器 設備故障排除,Fault Code Equipment Problems,設備故障類型:,通訊口故障 軟件故障 編碼器故障 I/O故障 主控制板故障 存儲器故障 其它硬件故障,Fault Code Equipment Problems,一些設備故障可以通過以下方法得到修正: 改變參數 重新上電 其他故障則需要更換變頻器器件,Non-Fault Code Equipment Problems,變頻器未能: 改變馬達方向 通過硬件接線啟動 通過HIM啟動 根據設定的速度相應地改變速度 馬達和或變頻器無法升速到設定速度 馬達運轉不穩(wěn)定 HIM無法控制對馬達的操作 HIM上沒有顯示,Non-Fault Code Equipment Problems,Non-Fault Code Equipment Problems,Non-Fault Cod