《數(shù)控加工工藝與編程》課程設(shè)計(jì)零件的型腔銑及鉆孔數(shù)控加工工藝與編程設(shè)計(jì)

1、數(shù)控加工工藝與編程課程設(shè)計(jì)說明書 學(xué) 院：航空制造工程學(xué)院專 業(yè)：機(jī)械設(shè)計(jì)制造及其自動(dòng)化課程名稱：數(shù)控加工工藝與編程課程設(shè)計(jì)學(xué) 生 姓 名： 學(xué) 號(hào)：設(shè)計(jì)題目：零件的型腔銑及鉆孔數(shù)控加工工藝與編程設(shè)計(jì)起 迄 日 期:2015年11月17日11月28日指 導(dǎo) 教 師:上交資料要求：1、電子文檔：零件的模型與工程圖文檔、 nc文件、設(shè)計(jì)說明書word稿等2、設(shè)計(jì)說明書紙質(zhì)打印稿等（與電子檔相同）一、設(shè)計(jì)任務(wù)二、工藝分析零件銑削工藝分析如上圖所示，零件材料的處理為：ht200，下面對(duì)該零件進(jìn)行數(shù)控銑削工藝分析。1. 零件圖的完整性和正確性分析:零件圖的表達(dá)清楚，能夠直接反應(yīng)各個(gè)地方的要求，符合標(biāo)準(zhǔn)。

2、2. 零件技術(shù)分析：零件圖的尺寸精度、位置精度、形狀精度、表面粗糙度和熱處理，在保證零件合格和性能的前提下要經(jīng)濟(jì)合理。尺寸偏差為0.01，表面粗糙度均為6.3um，熱處理采用正火處理。3. 尺寸標(biāo)注方法分析：為了零件圖上的尺寸能夠在加工精度保證使用性能的前提下，應(yīng)集中標(biāo)注或者用同一基準(zhǔn)來標(biāo)注，這樣有利于設(shè)計(jì)基準(zhǔn)、編制的程序和工藝基準(zhǔn)的原點(diǎn)統(tǒng)一。三、毛坯的選擇零件的力學(xué)性能分析：若力學(xué)性能要求高，則選鍛件。若不高，選鑄件。因?yàn)榱慵牧鲜莌t200，指的是最低抗拉強(qiáng)度為200mpa的灰鑄鐵。1.承受較大應(yīng)力的零件（彎曲應(yīng)力0.49mpa（大于10t在磨損下工作的大型鑄件壓力1.47mpa） 3.要

3、求一定的氣密性或耐弱腐蝕性介質(zhì) 所以選鑄件。四、工藝過程設(shè)計(jì)工序號(hào)工序內(nèi)容刀具號(hào)mm主軸轉(zhuǎn)速（r/min）進(jìn)給速度（mm/min）背吃刀量mm程序編號(hào)1零件型腔銑d10r112002503o00012零件鉆孔z810002000.5o0002五型腔銑加工1 打開模型文件并進(jìn)入加工環(huán)境 步驟1.在f盤ugwenjian文件夾中打開已經(jīng)畫好的-model4.prt模型文件 步驟2.進(jìn)入加工環(huán)境。選擇下拉菜單開始，點(diǎn)擊加工命令，系統(tǒng)彈出“加工環(huán)境”的對(duì)話框，在“加工環(huán)境”的對(duì)話框的cam會(huì)話配置列表中選擇cam-general選項(xiàng)。在要?jiǎng)?chuàng)建的cam設(shè)置列表框中選擇mill contour選項(xiàng)。單擊確

4、定按鈕，進(jìn)入加工環(huán)境。2 創(chuàng)建幾何體任務(wù)一，創(chuàng)建機(jī)床坐標(biāo)和安全平面 步驟1.進(jìn)入幾何視圖。在工序?qū)Ш降目瞻滋幱覔?，在系統(tǒng)彈出的快捷菜單中選擇幾何視圖命令，在工序?qū)Ш街须p擊節(jié)點(diǎn)mcs-mill，彈出“mill orient”對(duì)話框。 步驟2創(chuàng)建機(jī)床坐標(biāo)系。這里采用系統(tǒng)默認(rèn)的當(dāng)前機(jī)床坐標(biāo)系，如下圖所示步驟3.創(chuàng)建安全平面。在安全設(shè)置選項(xiàng)中選擇平面選項(xiàng)，平面參照及安全平面創(chuàng)建結(jié)果如下圖所示，偏置距離為20.任務(wù)二，創(chuàng)建部件幾何體單擊如圖所示指定部件，系統(tǒng)彈出“部件幾何體”對(duì)話框。在“選擇條”工具條中確認(rèn)“類型過濾”設(shè)置為“實(shí)體”，在圖形中選取整個(gè)零件為幾何部件。單擊確定完成。任務(wù)三，創(chuàng)建毛胚幾何體如

5、上圖所示，單擊指定毛胚命令框，得到如下圖會(huì)話框，參數(shù)設(shè)置也如圖所示。單擊確定，完成毛胚幾何體創(chuàng)建。單擊“銑銷幾何體”對(duì)話框中的“確定”按鈕，完成幾何體的創(chuàng)建。三，創(chuàng)建道具道具的選取及參數(shù)如下圖所示單擊確定，完成刀具的創(chuàng)建。四，創(chuàng)建型腔銑操作任務(wù)一，創(chuàng)建工序選擇菜單插入，點(diǎn)擊工序命令，系統(tǒng)彈出“要?jiǎng)?chuàng)建工序”對(duì)話框。其參數(shù)選擇如下圖單擊確定，完成工序創(chuàng)建。任務(wù)二顯示刀具和幾何體 顯示刀具。在刀具區(qū)域單擊“編輯|顯示”按鈕，各類參數(shù)數(shù)據(jù)顯示如下圖 顯示幾何體。在幾何體區(qū)域中單擊指定部件右側(cè)的“顯示”按鈕，顯示結(jié)果如下圖。任務(wù)三，設(shè)置刀具路徑參數(shù) 參數(shù)設(shè)計(jì)結(jié)果如下圖 任務(wù)四，切削參數(shù)設(shè)置 切削參數(shù)設(shè)置

6、如下圖 任務(wù)五，設(shè)置非切削移動(dòng)參數(shù) 結(jié)果如下圖所示任務(wù)六，設(shè)置進(jìn)給率和速度 設(shè)置結(jié)果如下圖5，生成刀路徑軌跡并仿真六標(biāo)準(zhǔn)鉆孔加工一，創(chuàng)建幾何體任務(wù)一，創(chuàng)建機(jī)床坐標(biāo)系任務(wù)二，創(chuàng)建部件幾何體任務(wù)三，創(chuàng)建鉆加工幾何體 步驟一，選擇下拉菜單插入，單擊幾何體命令，系統(tǒng)彈出“創(chuàng)建幾何體”對(duì)話框。 步驟二，在“創(chuàng)建幾何體”的對(duì)話框幾何體類型區(qū)域中單擊“drll-geom”按鈕，在幾何體下拉列表中選擇workpiece選項(xiàng)，采用系統(tǒng)默認(rèn)名稱，單擊確定按鈕。系統(tǒng)彈出“鉆加工幾何體”對(duì)話框。 步驟三， 指定孔（1） 單擊“鉆加工幾何體”對(duì)話框中“指定孔”右側(cè)的按鈕，系統(tǒng)彈出如下圖所示“點(diǎn)到點(diǎn)幾何體”對(duì)話框，單擊選

7、擇按鈕，系統(tǒng)彈出如下圖所示“點(diǎn)位選擇”對(duì)話框。（2） 選擇孔的邊線圓弧為參照，單擊確定按鈕，返回到“點(diǎn)到點(diǎn)幾何體”對(duì)話框。（3） 單擊“點(diǎn)到點(diǎn)幾何體”對(duì)話框中的確定按鈕，返回到“鉆加工幾何體”對(duì)話框。單擊確定完成鉆加工幾何體的創(chuàng)建?！包c(diǎn)到點(diǎn)幾何體”對(duì)話框“點(diǎn)位選擇”對(duì)話框二，創(chuàng)建刀具刀具的類型選擇及參數(shù)設(shè)置如下圖所示三，創(chuàng)建工序任務(wù)一，插入工序工序參數(shù)如下圖所示任務(wù)二，指定頂面 指定底面任務(wù)三，設(shè)置循環(huán)控制參數(shù)“指定參數(shù)”對(duì)話框“cvcle參數(shù)”對(duì)話框（單擊depth-模型深度按鈕）“cvcle深度”對(duì)話框（單擊模型深度按鈕）“安全高度設(shè)置類型”對(duì)話框（單擊自由按鈕）任務(wù)四，設(shè)置一般參數(shù)如下圖

8、任務(wù)五，避讓設(shè)置避讓幾何體對(duì)話框（單擊clearance plance-無按鈕）“安全平面”對(duì)話框(單擊指定按鈕）安全平面參數(shù)設(shè)置如下圖所示 單擊“安全平面”對(duì)話框中的確定按鈕，返回到“避讓幾何體”對(duì)話框，然后單擊“避讓幾何體”對(duì)話框中的確定按鈕，完成安全平面的設(shè)置，返回到“鉆”對(duì)話框。任務(wù)六，設(shè)置進(jìn)給率和速度單擊“鉆”對(duì)話框中的“進(jìn)給率和速度”按鈕，系統(tǒng)彈出“進(jìn)給率和速度”對(duì)話框。對(duì)話框中的參數(shù)設(shè)置如下圖所示單擊確定按鈕，完成設(shè)置四，生成刀路徑軌跡并仿真生成刀路徑軌跡如下圖所示2d仿真結(jié)果如下圖所示 七加工程序tool path/cavity_mill,tool,d10r1tldata/mi

9、ll,10.0000,1.0000,75.0000,0.0000,0.0000msys/0.0000,0.0000,0.0000,1.0000000,0.0000000,0.0000000,0.0000000,1.0000000,0.0000000$ centerline datapaint/pathpaint/speed,10paint/color,186rapidgoto/-55.1500,0.0000,60.0000,0.0000000,0.0000000,1.0000000paint/color,211rapidgoto/-55.1500,0.0000,41.0667paint/col

10、or,6fedrat/mmpm,250.0000goto/-55.1500,0.0000,38.0667goto/-48.0450,0.0000,38.0667paint/color,31circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/12.6358,46.3536,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10

11、.0000,1.0000goto/36.6932,-31.0151,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/-43.8974,-19.5280,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/-47.3673,-8.0409,38.0667circle/0.0

12、000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/-48.0450,0.0000,38.0667paint/color,36goto/-44.0450,0.0000,38.0667paint/color,31circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/11.5838,42.4944,38.0667circle/0

13、.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/33.6383,-28.4329,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/-40.2427,-17.9022,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,

14、44.0450,0.1500,0.8000,10.0000,1.0000goto/-43.4238,-7.3715,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/-44.0450,0.0000,38.0667paint/color,36goto/-40.0450,0.0000,38.0667paint/color,31circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.00000

15、00,40.0450,0.1500,0.8000,10.0000,1.0000goto/10.5318,38.6353,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/30.5834,-25.8507,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/-36.5880,

16、-16.2764,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/-39.4802,-6.7020,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/-40.0450,0.0000,38.0667paint/color,36goto/-36.0450,0.0000,38

17、.0667paint/color,31circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/9.4798,34.7761,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/27.5285,-23.2686,38.0667circle/0.0000,0.0000,38.0667,0.0000

18、000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/-32.9333,-14.6506,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/-35.5366,-6.0326,38.0667circle/0.0000,0.0000,38.0667,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.00

19、00,1.0000goto/-36.0450,0.0000,38.0667paint/color,1goto/-55.1500,0.0000,38.0667goto/-55.1500,0.0000,41.0667paint/color,211rapidgoto/-55.1500,0.0000,60.0000rapidgoto/-55.1500,0.0000,39.1333paint/color,6goto/-55.1500,0.0000,36.1333goto/-48.0450,0.0000,36.1333paint/color,31circle/0.0000,0.0000,36.1333,0

20、.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/12.6358,46.3536,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/36.6932,-31.0151,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10

21、.0000,1.0000goto/-43.8974,-19.5280,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/-47.3673,-8.0409,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,48.0450,0.1500,0.8000,10.0000,1.0000goto/-48.0450,0.0000,36.1333paint/color

22、,36goto/-44.0450,0.0000,36.1333paint/color,31circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/11.5838,42.4944,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/33.6383,-28.4329,36.1333circle/0

23、.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/-40.2427,-17.9022,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,44.0450,0.1500,0.8000,10.0000,1.0000goto/-43.4238,-7.3715,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,

24、44.0450,0.1500,0.8000,10.0000,1.0000goto/-44.0450,0.0000,36.1333paint/color,36goto/-40.0450,0.0000,36.1333paint/color,31circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/10.5318,38.6353,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.000000

25、0,40.0450,0.1500,0.8000,10.0000,1.0000goto/30.5834,-25.8507,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/-36.5880,-16.2764,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/-39.4802

26、,-6.7020,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,40.0450,0.1500,0.8000,10.0000,1.0000goto/-40.0450,0.0000,36.1333paint/color,36goto/-36.0450,0.0000,36.1333paint/color,31circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/9.479

27、8,34.7761,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/27.5285,-23.2686,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/-32.9333,-14.6506,36.1333circle/0.0000,0.0000,36.1333,0.000

28、0000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/-35.5366,-6.0326,36.1333circle/0.0000,0.0000,36.1333,0.0000000,0.0000000,1.0000000,36.0450,0.1500,0.8000,10.0000,1.0000goto/-36.0450,0.0000,36.1333paint/color,1rapidgoto/-0.1604,0.4521,15.9333paint/color,6circle/0.0000,-4.0450,11.0000

29、,0.0000000,0.0000000,-1.0000000,4.5000,0.1500,0.8000,10.0000,1.0000,times,2goto/0.0000,0.4550,11.0000paint/color,31circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,0.4550,0.1500,0.2000,10.0000,1.0000goto/-0.4391,0.1191,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,0.4

30、550,0.1500,0.2000,10.0000,1.0000goto/-0.4528,-0.0450,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,0.4550,0.1500,0.2000,10.0000,1.0000goto/0.2145,-0.4013,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,0.4550,0.1500,0.2000,10.0000,1.0000goto/0.2815,0.3574,11.0

31、000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,0.4550,0.1500,0.2000,10.0000,1.0000goto/0.0000,0.4550,11.0000paint/color,36goto/0.0000,4.4550,11.0000paint/color,31circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,4.4550,0.1500,0.2000,10.0000,1.0000goto/-4.2995,1.1666,11.0000

32、circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,4.4550,0.1500,0.2000,10.0000,1.0000goto/-4.4331,-0.4410,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,4.4550,0.1500,0.2000,10.0000,1.0000goto/2.0999,-3.9291,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.000

33、0000,4.4550,0.1500,0.2000,10.0000,1.0000goto/2.7565,3.4998,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,4.4550,0.1500,0.2000,10.0000,1.0000goto/0.0000,4.4550,11.0000paint/color,36goto/0.0000,8.4550,11.0000paint/color,31circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000

34、,8.4550,0.1500,0.2000,10.0000,1.0000goto/-8.1600,2.2141,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,8.4550,0.1500,0.2000,10.0000,1.0000goto/-8.4135,-0.8370,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,8.4550,0.1500,0.2000,10.0000,1.0000goto/3.9853,-7.4568

35、,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,8.4550,0.1500,0.2000,10.0000,1.0000goto/5.2314,6.6422,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,8.4550,0.1500,0.2000,10.0000,1.0000goto/0.0000,8.4550,11.0000paint/color,36goto/0.0000,12.4550,11.0000paint/col

36、or,31circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,12.4550,0.1500,0.2000,10.0000,1.0000goto/-12.0204,3.2615,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,12.4550,0.1500,0.2000,10.0000,1.0000goto/-12.3938,-1.2330,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.00000

37、00,-1.0000000,12.4550,0.1500,0.2000,10.0000,1.0000goto/5.8708,-10.9846,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,12.4550,0.1500,0.2000,10.0000,1.0000goto/7.7064,9.7846,11.0000circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,12.4550,0.1500,0.2000,10.0000,1.0000goto/0.0000,12.4550,11.0000paint/color,36goto/0.0000,16.4550,11.0000paint/color,31circle/0.0000,0.0000,11.0000,0.0000000,0.0000000,-1.0000000,16.4550,0.1500,0.2000,10.0000,1.0000goto/-15.8808,4