蒂芬巴赫電液控技術(shù)協(xié)議

1、XXXX礦務(wù)集團(tuán)有限公司蒂芬巴赫控制系統(tǒng)有限公司關(guān)于ZFG15000/26/38D液壓支架ASG型電液控制系統(tǒng)技術(shù)協(xié)議Technical Agreement of ASG E-H control Systemsfor Shields ZF15000/26/38DBy and Between xxxx Coal Mines Group Co., Ltd. andTiefenbach Control Systems GmbHxxxx礦務(wù)集團(tuán)有限公司(簡稱甲方)與德國蒂芬巴赫控制系統(tǒng)有限公司(簡稱乙方)就ZFG15000/26/38D液壓支架電液控制系統(tǒng)達(dá)成如下技術(shù)協(xié)議。The tech ni ca

2、l agreeme nts herein belows are made by and betwee n xxxx Coal Mines Group Co., Ltd. (here in after called Party A) and Tiefe nbach Con trol Systems GmbH (here in after called Party B) for shields ZFG15000/26/38D:支架控制方式Shield con trol mode1工作面支架(145 架)Face shields (145 Sets)每個(gè)支架控制器控制兩個(gè)主閥組，前閥組14功能和后閥

3、組8功能，共22功能One ASG con trols two blocks, front block 14F and rear block 8F, total 22F.前閥組 14 功能(145 組) front block 14F (145 Sets) Art. No. 211937Pos.Port功能Fun cti onEV1DN20拉架pulli ng shieldEV2DN20推溜pushi ng conveyorEV3DN20前立柱升Setti ng front legsEV4DN20后立柱升Sett ing rear legsEV5DN12前立柱降Loweri ng front

4、legsEV6DN12后立柱降loweri ng rear legsEV7DN10護(hù)幫收Flipper retractEV8DN10護(hù)幫伸Flipper exte ndEV9DN10前梁收Front canopy retractEV10DN10前梁伸Front canopy exte ndEV11DN10伸縮梁收exte nsion bar ram retractEV12DN10伸縮梁伸exte nsion bar ramexte ndEV13DN10側(cè)推收Side push retractEV14DN10側(cè)推伸Side push exte ndPDN25主進(jìn)液Mai n in let por

5、tRDN32主回液Main return port后閥組 8 功能(145 組) Rear block 8F (145 Sets) Art. No.209306Pos.Port功能Fun cti onEV15DN10掩梁立柱降Lower cav ing schieldEV16DN10掩梁立柱升Set cav ing schieldEV17DN10尾梁收Rear canopy retractEV18DN10尾梁伸Rear canopy exte ndEV19DN10插板收J(rèn)ack board retractEV20DN10插板伸Jack board exte ndEV21DN10拉后溜收Rear

6、 con veyor retractEV22DN10拉后溜伸Rear con veyor exte ndPDN12主進(jìn)液Main in let portRDN12主回液Main return port二、具體技術(shù)要求Detail tech ni cal requireme nts1. 控制器顯示菜單語言為中文和英文，順槽控制主機(jī)和地面主機(jī)顯示菜單為中文。Display menu on con troller is in both Chin ese and En glish, gate con trol unit and surface computer display in Chin ese.

7、2. 制造滿足10.5秒工作循環(huán)的主閥體。Tiefe nbachs mai n con trol valves are made to meet the cycle time of 10.5 sec on ds.3. 支架配置電液控制系統(tǒng)，能夠完成支架的各種動作功能。支架可實(shí)現(xiàn)成組程序自動控制， 包括成組自動移架、成組自動推溜、成組自動伸收護(hù)幫、成組自動伸收伸縮梁。支架可實(shí)現(xiàn) 鄰架電控的手動、自動操作，實(shí)現(xiàn)本架電磁閥按鈕的手動操作。順槽主控計(jì)算機(jī)可實(shí)現(xiàn)遠(yuǎn)程 控制工作面液壓支架動作，即跟機(jī)自動化功能（跟機(jī)自動移架、跟機(jī)自動推溜、跟機(jī)自動噴 霧功能）。可實(shí)現(xiàn)成組自動移架和推溜，又可本架手動按鈕、左

8、右（1-3）鄰架電控按鈕控制、 自動循環(huán)操作。Shields are equipped with E-H control systems to be able to complete every action function of shields. Shield can realize group program automatic control including group automatic moving shields, group automatic pushing conveyor, group automatic extending and retracting extens

9、ion bar. Shield can finish manual, automatic operation of E-H controls of adjacent shields and the manual operation on solenoid valve button of local shield. Gate main computer can realize remote control for face shield actions, viz., following-Shearer automatic function (following-Shearer automatic

10、 moving shields, following-Shearer automatic pushing conveyor, following-Shearer automatic spraying function). And automatic moving and pushing can be achieved, meanwhile, the manual pushing button in local shield and right and left (1-3) hand of adjacent shields controlled by E-H control button, an

11、d automatic cycling operation.4配備紅外線接收裝置， 可與工作面采煤機(jī)實(shí)現(xiàn)聯(lián)合動作。同時(shí)具備接收采煤機(jī)數(shù)字信號實(shí) 現(xiàn)聯(lián)動功能。支架能滿足與采煤機(jī)、刮板機(jī)進(jìn)行自動割煤要求，在三角煤區(qū)域也能實(shí)現(xiàn)自動 拉架。The infrared receiver device is equipped, to be able to complete the associated action with face Shearer. Meanwhile, it should be with the function of receiving signal data of Shearer

12、to complete associatedly action. Shields meet the requirement of auto coal-cutting with Shearer and scraper conveyor, to complete the function of auto shield pulling in triangle mine area. 5對立柱的工作壓力、推移千斤頂?shù)男谐?、煤機(jī)的位置、方向等進(jìn)行監(jiān)測和數(shù)據(jù)傳輸。能將 數(shù)據(jù)傳輸至地面控制中心并顯示。To monitor and transfer data for the working pressure o

13、f leg, stroke of advancing ram, position and direction of Shearer and etc. To be able to transfer data to surface control center and display. 6電液控制系統(tǒng)設(shè)有聲音報(bào)警、急停、本架閉鎖及故障自診斷顯示功能，并能方便地進(jìn)行人 工手動操作。E-H control system is set with sound alarm, quick-stop, local shield lockout and self diagnose and display, als

14、o should be convenient for manual operation.7供電電壓為 AC 127V 50Hz 。The power supply voltage is AC 127V 50Hz/12V. 8電控裝置外殼防護(hù)等級不低于 IP67。E-H equipment housings protection level should be not lower than IP67. 9電控系統(tǒng)為非主 -從機(jī)型，當(dāng)工作面控制系統(tǒng)與順槽控制中心斷開后，仍能完成各種操作 功能。沒有順槽計(jì)算機(jī)就無法實(shí)現(xiàn)自動功能。E control system is NOT Master-slave

15、r type, when face control system disconnects to gate control center, it should aslo be able to complete any operating functions. No automatic function withoutHead gate computer 10支架所有動作功能由電磁閥驅(qū)動。All functions of shield can be driven by solenoid valve. 11主閥組為整體式，閥芯采用插裝式。Main valve set is integral type

16、, cartridge is adopted with plug-in type. 12應(yīng)具備與采煤機(jī)配合進(jìn)行全自動化的雙向、單向、部分截深割煤功能。It should have the cutting function of automatic double-way, single-way, part cutting depth assorting with Shearer.13通過電液控制系統(tǒng)能配合采煤機(jī)實(shí)現(xiàn)自動噴霧。It can assist Shearer to realize automatic spraying by E-H control system. 14電液控制系統(tǒng)具備抗干

17、擾能力，不允許有誤動作。E-H control system has the ability of anti-disturbing, it is EMC compatible 15電纜的插接可靠，有較好的抗砸、抗擠、抗拉能力，插接靈活。Plugging of calbe is reliable, and has better capability of anti-smashing, anti-crushing, anti-hauling with agile plugging.16壓力傳感器的量程 060Mpa。Pressure sensor measure range is 060Mpa.

18、17在拉架過程中抬底座裝置不得泄壓，保證拉架順利進(jìn)行。The base-lift device is not allowed to release pressure during pulling, to ensure shield pulling running successfully.18通過控制器程序設(shè)置能夠?qū)崿F(xiàn)在降柱和拉架過程中的任何時(shí)段啟動和結(jié)束抬底座動作。To complete starting and ending action of base-lifting during the leg lowering and shield pulling by setting contro

19、ller program.19通過控制器程序設(shè)置能夠?qū)崿F(xiàn)護(hù)幫板與煤壁貼緊。To be able to bring the flipper to coal wall by setting controller program. 20在需要時(shí)，采煤機(jī)通過后伸縮梁、護(hù)幫能夠聯(lián)動進(jìn)行及時(shí)支護(hù)；拉架時(shí)伸縮梁能夠自動 收回。When it is needed, extending bar and flipper can associately act for prompt supporting after Shearer passes; the extension bar can be drawn bac

20、k automatically during shield pulling.21. 電液控制系統(tǒng)應(yīng)能同時(shí)對以下 5 路數(shù)據(jù)進(jìn)行接收和地面上傳： 1) 支架電液控制系統(tǒng) , 2) 采煤機(jī)， 3) 刮板機(jī)， 4) 泵站, 5) 組合開關(guān)。并能夠在順槽和地面監(jiān)控中心實(shí)時(shí)遠(yuǎn)程自動監(jiān) 測、監(jiān)控。 監(jiān)測、監(jiān)控信息包含每臺設(shè)備的運(yùn)行狀態(tài)、電流、電壓、時(shí)間、故障診斷、報(bào)警 等功能。The E-H control system should be able to receive and transfer following 5 data sets from the face to surface at the

21、same time: 1) shield control system, 2) share， 3) conveyor， 4) pump station, 5)switchgear。 It should also have function of automatic monitoring at head gate computer and surface control center. Monitoring information includes running state, current, voltage, time, fault diagnosis and alarm functions

22、.22所提供的產(chǎn)品要求具有煤礦安全規(guī)程所規(guī)定的各種保護(hù)及要求，產(chǎn)品具有中國國家煤礦安全標(biāo)志證書和” MA標(biāo)識牌，電氣產(chǎn)品應(yīng)符合國家防爆標(biāo)準(zhǔn)GB3836-1-42000或其它被中國防爆檢驗(yàn)部門認(rèn)可的標(biāo)準(zhǔn)并具有相應(yīng)的防爆證書。下井前提供 MA 證書。The provided products are required to have all protections and requirements stipulated in , the products have the certifications of Chinese National Coal Mine Safety Symbol and“

23、MA”marks, the electric products should accord with National Exploding-proof GB3836-1-42000 or other authorized standard by Chinese Exploding-proof Inspection Bereauand with corresponding certifications of exploding-proof. MA certification shall be provided before products going underground.二、主控閥及主要電

24、氣元件具體要求Detail requirements of main control valve and main electric components1主控閥 14 功能 Main control valves 14F生產(chǎn)廠家：德國蒂芬巴赫Manufacturer:型式：Tiefenbach1 4功能電液先導(dǎo)主控閥Model:14F E-H main control valve規(guī)格：4XDN20+N DN12+8USB in ternal1 XRS232 ON COM2Ether net 卡：10/100 Base TEthernet card:10/100 Base T910接口可根據(jù)通

25、信對方的標(biāo)準(zhǔn)協(xié)議更改配置，靈活適配。Configures of connector can be changed according to the standard protocols of other side of communication and flexible adapting.使用壽命： 10 年10 yearsWorki ng life:三、ASG型電液控制系統(tǒng)供貨范圍Offeri ng range of ASG E-H con trol systemZFG15000/26/38D支架ASG型電液控制系統(tǒng)清單E-H control System list for ZFG1500

26、0/26/38D(140架工作面支架)(140 sets of face shields)No序號Name名稱Specificati on規(guī)格Qty數(shù)量122-fu ncti on shield con troller22功能支架控制裝置1452Pressure sen sor壓力傳感器2903Displaceme nt tran sducer(960mm)位移傳感器（行程 960mm）1454In frared Tran smitter紅外線發(fā)射器25In fraredreceiver紅外線接收器1456Hose protected cablefor sen sors傳感器膠管保護(hù)電纜725

27、7Cable SKK28 3500between shield架間膠管保護(hù)電纜1458Cable for sole noid valves電磁閥電纜Hirschmann型15959Cable for Power supplies膠管保護(hù)電源電纜3910Power supplies電源裝置3911Headgate computer 4 iGM4屏順槽控制裝置112Cable from Main control unit to ASG從順槽控制裝置到第一臺ASG電纜151314Data tran smissi on without cable數(shù)據(jù)傳輸裝置（不包括傳輸電纜）115Software軟件

28、116Main control block 14 F., 4xDN20,2xDN12,8xDN12, P-DN25,R-DIN32主控閥組14功能，4xDN20, 2xDN12,8xDN10,P=DN25, R=DIN3214517Main control block 8F.,8xDN12,P=DN12,R=DIN12主控閥組8功能，8xDN10, P=DN12, R=DIN1214518Caving key board放頂煤鍵盤145四、其它要求 other requireme nts1 乙方紅外線發(fā)射器到礦后，由甲方負(fù)責(zé)協(xié)調(diào)乙方和采煤機(jī)制造廠家關(guān)于采煤機(jī)位置監(jiān)測裝置”中有關(guān)部件的配套、安裝

29、工作。After the arrival of in frared tran smitters offered by Party B, Party A is resp on sible for assori ng with Party B and Shearer Manufacturer about the issues of equipping the corresponding parts and installation of “Shearer Position Monitor Device”.2. 乙方供貨的每組電液主控閥閥組應(yīng)包括 2XDN20的加長U形卡、1XDN12的加長U形卡和

30、 5XDN10 的加長 U 形卡。Each set of E-H main control valves sets Party B provided should include 2XDN20 long U-staple, 1XDN12 long U-staple and 5XDN10 long U-staple.3. 乙方向甲方提供有關(guān) ASG 電液控制系統(tǒng)元部件及主控閥配套設(shè)計(jì)尺寸。Party B should provide the equipping design sizes of components of correspongding ASG E-H congtrol system

31、 and main control valves to Party A.4. 乙方免費(fèi)編制并向礦方和甲方提供中文ASG 型電液控制系統(tǒng)的培訓(xùn)教材和技術(shù)文件（包 括 4 份電子版和 10 份紙制資料），其中技術(shù)文件包含全系統(tǒng)的備件目錄。Party B workouts in free of charge and provide the training documents and technique documents of ASG E-H control system in Chinese version （four copies of E-format files and 10 copies

32、 of paper-printed version） to Part B and the mine, and these documents shall include spare parts contents of whole set of system.5. 乙方在礦對礦方操作、技術(shù)和管理人員進(jìn)行為期7 天的免費(fèi)技術(shù)培訓(xùn)。Party B should go to the mine and train the operating/technique/managing personnels of mine for 7 days in free of charge.6. 乙方負(fù)責(zé)支架樣機(jī)及成批出

33、廠的ASG 電控系統(tǒng)的安裝、調(diào)試指導(dǎo)工作。Party B is responsible for the installation and debuging direction of shield prototype and ASG E-H control system.7. ASG 型電液控制系統(tǒng)到礦進(jìn)行地面組裝、井下安裝、試運(yùn)轉(zhuǎn)時(shí)，乙方派出優(yōu)秀的、有實(shí) 際工作經(jīng)驗(yàn)的工程師到項(xiàng)目現(xiàn)場負(fù)責(zé)設(shè)備安裝、調(diào)試的技術(shù)指導(dǎo)工作，直到試生產(chǎn)完成。Party B should send the excellent and experienced engineer to project locale for t

34、he technique direction of installation and debugging till the manufacturing finished when ASG E-H control systems are put into the mine to mount on surface, install underground, and fulfil running test.8. 電控系統(tǒng)運(yùn)行期間，乙方根據(jù)礦方需要提供技術(shù)支持，如需要技術(shù)交流及問題處理，乙方 技術(shù)人員將在 24 小時(shí)之內(nèi)趕到項(xiàng)目現(xiàn)場。During the running of E control sy

35、stems, Party B should provide technical supports according to the requirements of mine, if the technique communication is needed and problems need to be resolved, the technical engineers of Party B should arrive at the project locale in 24 hours.9. 電液控制系統(tǒng)在從乙方出廠前由乙方通知甲方派人進(jìn)行驗(yàn)收。Party B should inform Party A to check and accept E-H control systems before taking out of the factory.10. 乙方對電液控制系統(tǒng)產(chǎn)品實(shí)行三包 ,質(zhì)保期為一年 （產(chǎn)品從供貨之日起 18 個(gè)月；或產(chǎn)品調(diào) 試完畢之