BAPS安全和人機工程剖析PPT教學(xué)課件

1、客戶客戶公司公司員工員工社會社會APS House平準(zhǔn)化平準(zhǔn)化 & 能力能力連續(xù)流連續(xù)流拉動系統(tǒng)拉動系統(tǒng)節(jié)拍時間節(jié)拍時間多頻次交付多頻次交付生產(chǎn)線概念生產(chǎn)線概念柔性化能力柔性化能力一物流一物流員工參與員工參與安全安全/人機工程人機工程柔性柔性 & 自我激勵自我激勵遵守標(biāo)準(zhǔn)化遵守標(biāo)準(zhǔn)化持續(xù)改進持續(xù)改進過程過程&結(jié)果結(jié)果不要評判，不要指責(zé)不要評判，不要指責(zé)質(zhì)量保證質(zhì)量保證質(zhì)量方法質(zhì)量方法6 Sigma質(zhì)量第一質(zhì)量第一 及時生產(chǎn)及時生產(chǎn)盈利能力盈利能力競爭能力競爭能力滿意度滿意度團隊合作團隊合作 5S 標(biāo)準(zhǔn)化標(biāo)準(zhǔn)化 消除浪費消除浪費 TPM第1頁/共16頁“Working Safe” at Auto

2、liv“安全工作安全工作”在在Autoliv第2頁/共16頁Being Safe生命安全生命安全 Why safety?為什么安全？ Unsafe acts and/or conditions are waste or muda不安全的行為和/或條件是浪費。 Cost time and money花費時間和金錢 Distract from value-added work 分散增值工作 Hurt morale損害士氣 Its the ethical thing to do它是遵守的道德規(guī)范 Prevents life impacting injuries 預(yù)防生命遇到傷害。 Shows we

3、value people顯示我們重視 人的價值。 To be safe we need to know 為了安全我們需要知道: The hazards of our jobs我們工作的風(fēng)險。 How to protect ourselves怎樣保護我們自己。 How our actions affect each others safety 我們的行為怎樣影響每一個其他人的安全。第3頁/共16頁Hazards Physical身體方面 Pinch or crush points夾或粉碎點 Moving equipment that could snag clothing, hair, fing

4、ernails, etc. 會毀壞衣服、頭發(fā)，指甲的運轉(zhuǎn)設(shè)備。 Falling or flying objects 墜落或飛行的物體 Slips, trips, and falls 滑倒，絆倒，和跌倒 Collisions/crashes沖撞/碰撞 Electrical電氣方面 Shock or electrocution電擊或電死 Ergonomic人機工程 Repetitive motion/strains 重復(fù)的動作/疲勞 Unsafe postures, forces, and/or frequency 不安全的姿勢，用力，和/或頻率。 Chemical化學(xué)方面 Spills溢出 Ex

5、posure (burns, irritations, etc.) 爆炸（灼傷，刺激） Fire/Explosion火災(zāi)/爆炸 Health健康 Diseases疾病 Drugs/alcohol毒品/酒精 Environmental環(huán)境 Heat/cold熱/冷 Confined spaces 狹窄的空間 Weather天氣 Natural and man made disasters自然和人造災(zāi)難 Workplace Violence工場暴力第4頁/共16頁Protecting Ourselves and Others保護自己和其他人保護自己和其他人 Be careful when work

6、ing around equipment 當(dāng)繞著設(shè)備工作時注意 Make sure machine guards are in place and functioning 確信設(shè)備防護裝置存在并起作用 Lock-out and tag-out equipment that is being worked on鎖住工作中的電氣設(shè)備并掛上警示標(biāo)簽 Wear appropriate protective clothing, especially eye protection 穿合適的防護服，特別眼睛防護。 Keep things from being caught in moving equipme

7、nt (hair, loose clothing, jewelry, etc.) 照管好可能被運轉(zhuǎn)中的設(shè)備卷入的東西（頭發(fā)，寬松的衣物，珠寶等等） Keep your work area clean and uncluttered 保持工作場所的干凈和整潔。 Maintain easy access to eyewashes, fire extinguishers, fire alarms, exits, etc.維護容易獲取的洗眼水，滅火器，報警器，安全門等等。 Remove tripping and slipping hazards消除絆倒和滑倒的風(fēng)險 Keep items in appr

8、opriate storage containers/areas 保持物品在適當(dāng)?shù)拇鎯θ萜?區(qū)域內(nèi)第5頁/共16頁Protecting Ourselves and Otherscontinued Be careful when objects can fall on you當(dāng)物體有可能砸到你時小心 Make sure items arent stacked too high - chance of falling 確保它們沒有堆得過高-跌落的可能 Make sure racks are secure and strong enough 確保料架是安全和足夠堅固的。 Make sure item

9、s cant be pushed through racks to fall out of the other side確保物品不可能被推過料架跌落在另一邊。 Be careful if others are working above you stay away if possible and/or wear head protection 如果其他人工作在你停留的上方，如果可能/或帶頭盔。 Be careful around moving vehicles注意周圍移動的車子 Only trained and authorized personnel operate moving vehic

10、les like forklifts, tugs, trucks, etc.僅能由培訓(xùn)過和授權(quán)的人操作移動的車子象鏟車，拖車，卡車等等 Stay out of the paths of moving vehicles停留在車行道之外 Make sure vehicle operators know you are there 確保車子駕駛員知道你的位置。 Follow all safety procedures and traffic signals 遵循所有安全程序和交通信號第6頁/共16頁Protecting Ourselves and Otherscontinued Be careful

11、 around electricity小心周圍的電源 Plug in only one device per outlet 每個電源插座僅插入一臺設(shè)備。 Dont use items with wires that are frayed or defective不要用有磨損或缺陷的電線。 Only trained and authorized personnel work or do repairs on anything electrical 僅僅由受過培訓(xùn)和授權(quán)的人員操作或維修電氣部分。 Keep electrical devices away from water 保持電氣設(shè)備不沾水 K

12、eep wires out of paths where they could be tripped over保持電線不在人可能被絆倒的區(qū)域。 Lock out and tag-out electrical devices being worked on鎖住工作中的電氣設(shè)備并掛上警示標(biāo)簽。 If someone is being electrocuted, immediately turn off or remove the power source (dont touch them) 如果有人觸電，立即關(guān)閉或移開電源（不要接觸）第7頁/共16頁Protecting Ourselves and

13、 Otherscontinued Practice good ergonomics好的人機工程實踐 Work in comfortable postures (minimal twisting, bending, slouching) 舒適的工作姿勢（最小限度的扭曲，彎曲，懶散） Minimize the force with which you do things (pushing, pinching, gripping, pulling, etc.) 最小化操作時所用的力（推，捏，夾，拉） Minimize/change the frequency/repetition of how yo

14、u do things 最小化/改變操作的頻率和重復(fù) Drop/shake arms, move head, change sitting position, move hands to different positions, move legs, shift weight, etc.放下/搖動手臂，移動頭部，改變坐的位置，移動手到不同的位置，移動腿，舉重物，等等。 Do warm up exercises before doing repetitive work 做重復(fù)性工作前做一下熱身運動 Wear shoes that are comfortable with good arch su

15、pport 穿舒適的鞋子 Know early warning signs of repetitive motion injuries and make adjustments early 知道反復(fù)移動傷害的早期警示現(xiàn)象和進行早期的調(diào)整。 Tingling or numbness of fingers or hands, especially at night 手指或手的刺痛或麻木，特別在夜晚 Pain thats different than sore muscles不同于肌肉疼痛的痛苦。第8頁/共16頁Protecting Ourselves and Otherscontinued Adj

16、ust the work area to fit you 把工作區(qū)域調(diào)整到適合你的需求。 Adjust tables/equipment to comfortable heights 調(diào)整桌子/設(shè)備到舒適的高度。 Have appropriate lighting有合適的亮度 Adjust racks and conveyance systems to minimize bending, lifting, and reaching 調(diào)整料架和運輸系統(tǒng)到最小化的彎曲，舉起，和取物。 Practice safe lifting techniques練習(xí)安全提升技術(shù)。 Get help liftin

17、g heavy objects舉起重物尋求幫助。 Keep the weight close to your body 保持重量盡量靠近你的身體 Lift with your legs (squatting down) rather than bending with your back用你的腿抬物（蹲下來）勝于彎曲你的腰。 Turn with your feet, not your back用你的腿轉(zhuǎn)動，而不是腰 If you need to lean over, support your body weight by leaning on something如果你要彎下身，依靠某樣物體支撐

18、你的身體重量。第9頁/共16頁Protecting Ourselves and Otherscontinued Take care when working with chemicals當(dāng)和化學(xué)品接觸時要小心 Know the hazards associated with the chemicals you work with 知道你接觸的關(guān)聯(lián)的化學(xué)品的風(fēng)險。 Know what protective equipment is required (e.g., eye protection, face shields, special gloves, etc.)知道什么保護措施是必須的（例如，

19、眼睛保護，面罩，特殊的手套，等等） Make sure containers have appropriate labels確保容器有適當(dāng)?shù)臉?biāo)簽 Contain spills so they dont spread, if safe to do so 容納溢出量，這樣它們不會擴散，如果安全就這么做。 Let trained and authorized personnel clean up spills 讓受訓(xùn)過有資格的人員清除溢出物。 Know the first-aid procedures for exposure to hazardous chemicals 知道危險化學(xué)品的急救流程。

20、 Know the location of eye washes and showers and how to use them 知道洗眼和淋浴的位置和如何使用。第10頁/共16頁Protecting Ourselves and Otherscontinued Prevent fires/explosions預(yù)防火災(zāi)和爆炸 Know the fire hazards in your area知道你工作區(qū)域失火的危險。 Strictly follow handling procedures for flammable/explosive materials 嚴(yán)格遵循易燃/易爆材料的處理流程。 S

21、tore flammable and explosive materials in appropriate containers and storage units 以合適的儲存量和容器儲存易燃/易爆材料。 Keep the work area clean and dont block fire sprinklers 保持工作區(qū)域的干凈和不要阻礙滅火裝置。 Know how to safely use a fire extinguisher 知道怎樣安全地使用滅火器。 Fight a fire only if its small and you have a safe exit route 僅

22、僅當(dāng)小火災(zāi)時參與滅火，你有一個安全逃生路線。 PASS = Pull the locking pin, Aim at the base of the fire, Squeeze the trigger, Sweep from side to side 方法=拉開鎖銷，對準(zhǔn)火源，壓下扳機，從一邊噴掃到另一邊。 Pull the fire alarm when there is a fire當(dāng)有火災(zāi)時拉響火災(zāi)報警。第11頁/共16頁Protecting Ourselves and Otherscontinued Know how to evacuate safely知道怎樣安全地疏散 Know w

23、here fire alarms are located and pull them if there is a fire or other urgent need to evacuate the building知道火災(zāi)警報器的所在位置，并在如果有火災(zāi)和其他緊急情況需要疏散出建筑物時拉響警報。 Always look for the nearest exit and how to get there 始終尋找最近的出口，并想辦法到達那里。 Know where to gather after evacuating知道疏散后的集中點。 Know how to protect yourself

24、from disease 知道如何預(yù)防疾病。 Wash your hands before handling food, after using the rest room, etc. 拿食物前，上洗手間后洗手，等等 Assume everyone carries blood born diseases and protect yourself accordingly假定每個人攜帶天生的血液疾病，因而必須保護你自己。 Only trained personnel clean up blood or body fluids (or the person) 僅由受訓(xùn)的人員清潔血跡或體液 Only

25、trained personnel handle bio-hazardous materials like needles, bloody rags, etc.僅由受訓(xùn)人員處理醫(yī)用危險材料象針，帶血的布。第12頁/共16頁Protecting Ourselves and Otherscontinued Know the effects of drugs and alcohol 知道毒品和酒精的危害 Know the drugs you are taking and how it may affect your work - let your supervisor know if you hav

26、e concerns知道你獲得的毒品和它可能如何影響你的工作，如果你有擔(dān)心的話讓你的主管知道。 Never report to work under the influence of drugs or alcohol 決不在毒品和酒精的影響下報告工作。 Know your work environment and protect yourself accordingly知道你的工作環(huán)境并因而保護你自己。 Never enter a confined space (small area with limited access like a man hole) without proper tra

27、ining, authorization, and someone there with you從未在沒有適當(dāng)培訓(xùn)、授權(quán)的情況下進入一個被限制的空間（限制進入的小區(qū)域） Wear appropriate clothing to fit the environment 穿合適的衣服適應(yīng)環(huán)境。 If working in extreme heat or cold, know the symptoms of heat exhaustion and hypothermia and what to do如果工作在一個極度熱或冷的環(huán)境，知道輕度中暑和體溫過低的征兆和怎樣去避免。第13頁/共16頁Protecting Ourselves and Others continued Know the natural disasters that may affect you in your area and how to respond 知道可能會影響你所在區(qū)域的自然災(zāi)難和如何反應(yīng)。 How will you know whether or not to come into work? 你將怎樣知道是否或不能進行工作? How will you know if your family is okay if at work? 如在工作中你將怎樣知道你的家