電源線注塑流程

1、百度文庫1.0 Title 標(biāo)題Moulding 注塑Purpose 目的2.1 This docume nt defi nes the method for mouldi ng.該文件定義了注塑的方法Scope范圍3.1 This 01 shall apply to all moulding processes within Volex Asia.該 01 適用于豪利士亞洲所有注塑工藝 Reference參考文件4.1 OP-ENG-OO9 Process Con trol 過程控制4.2 OP-QA-O13 In process in specti on 流程檢查4.3 OP-PD-OO2

2、-FMOO2 Route card 流程卡4.4 Production drawi ng 生產(chǎn)圖紙4.5 Workma nship Sta ndards 外觀標(biāo)準(zhǔn)Definition 定義OI: Operatio n In structi on 作業(yè)指引IQC: In-coming Quality Control 來料品質(zhì)控制IPQC: In-process Quality Con trol 過程品質(zhì)控制Equipment 設(shè)備6.1 Mouldi ng machi nes 注塑機(jī)6.2 Mould 模具Safety Precaution 安全防范7.1 Safety covers must

3、be in placed .安全罩必須蓋好7.2 Dual safety switch is operating, never operate when only single switch is able to operate the machine. 雙重安全開關(guān)必須正常方可操作，注塑機(jī).僅單個安全開關(guān)絕不能操作7.3 The sen sors are in place安全電眼應(yīng)在適當(dāng)位置并正常工作Responsibilities and Authorities職責(zé)和權(quán)限8.1 Only qualified operator shall operate the mach ine. Oper

4、ator shall perform per paragraph . 只有培訓(xùn)合格的員工才可操作機(jī)器，操作員工須按照進(jìn)行8.2 Production supervisor / line leader shall ensure that the procedure is followed and route card is properly filled and attached生產(chǎn)主管/拉長須保證操作員按程序操作，并完整填寫流程單8.3 IPQC shall inspect per OP-QA-013. IPQC 須依照 OP-QA-013 進(jìn)行檢查8.4 The tech nician sh

5、all be respon sible for sett ing up the mould ing mach ine. 技術(shù)員對注塑機(jī)的設(shè)置負(fù)責(zé)程序Product ion draw ing for the part to be processed must be available. 生產(chǎn)前,必須取得相應(yīng)的生產(chǎn)圖紙Before production WIP operator shall ensure,生產(chǎn)前，WIP 員工應(yīng)確保，PVC shall be prepared based on BOM.根據(jù) BOM 準(zhǔn)備好膠料.Cut off the cott on thread knot with

6、 a suitable tool . scissor) before draw ing out the cott on thread.The cott on thread must be clea ned out from the product ion line in time. 拆開 PVC 袋之前用剪刀剪掉 棉線頭，然后拉掉棉線，所有棉線必須及時從流程上清理干凈.Check the in side of the PVC bag for any impurities before pouri ng the PVC into the plastic container. 檢查PVC袋中是否有

7、任何雜物，然后將PVC倒入膠料桶中.Take IQC Passed label from the PVC bag and paste it on the plastic con ta in er.將 PVC 袋上的 IQCPassed標(biāo)簽撕下貼在膠料桶上.The operator shall ensure route card is available and is properly filled by the previous operator.操作員必須確保掛有流程卡及已由上一工序操作員完整填寫The operator shall check the product ion draw in

8、g to determ ine the direct ion of placeme nt into the mould bar for mouldi ng. Polarised blades and color orie ntati on whe n specified in the product ion draw ing must be correct. 注塑時, 操作員必須依生產(chǎn)圖紙檢查放入模把的極性端子及顏色方位，生產(chǎn)圖紙上極性端子及顏色方位必須與生產(chǎn)圖紙的要求完全相符1. Example of bridge moun ted on mould bar.2. Example of bl

9、ade term in als moun ted on mould bar.1.銅腳放入模把實例.2.刀片端子放入模把實例All bridges, term in als are place in un ilateral direct ionper orie ntati on specified in the product iondraw in g.所有銅腳，端子應(yīng)依照生產(chǎn)圖紙要求的方位進(jìn)行放置Termi nated bridge, termi nals shall fit nicely into the mould bars.銅腳及端子必須準(zhǔn)確插放入模把中The operator shal

10、l ensure that the mould cavity is free from any foreign particles before mounting the mould bar.The mould bar shall fit tightly into the bar slot.模把放入前，操作員必須確保模腔內(nèi)無異物.模把裝入模把槽必須緊固.7Dress the cables into the cable grip to prevent mould closure from cutting the cables. 為防止閉模時損傷電線，將電線放入卡線槽并拉直Positi oning

11、 of cable onto the grommet mould電線在線套模里的位置For sample/ shuttler mould 樣品模與手推模For short free end length, place the cable directly onto mould insert using edge of insert as reference. 短線套, 直接將電線放入如下圖的線套模的溝槽里For long free end length, place the free end on a measuring jig/ scale & place the cable on

12、the mould. 長線套, 將線套放入做好的工裝夾具中并將電線放置在模具上色 st«p on the cable grip insert as reference to place the cable .For production mould 生產(chǎn)模For short free end len gth, place the cable directly on the mould bar.短線套，將電線直接放 進(jìn)模把上.For long free end len gth, place the free end on a measuri ng jig/ scale & pl

13、ace the cableon to the mouldbar. Close the mould bar & load it on to the mould.長線套，將自由端線套 放進(jìn)夾具中，并將電線放進(jìn)模把上，鎖上模把并將其推進(jìn)模具中.1Place the free end on inasiring j©' toms & cable on th* mautdb*Uu«dge at cable grip sc tvf«ren»io place the cabl».If in order to meet special p

14、ull test, MEK must be sufficiently applied on cable surface as shown in thefollowi ng method and photo prior to moldi ng:為了滿足特殊的拉力要求，在注塑前必須將MEK按下圖所示的方法均勻地涂在電線上。Method 1: use a jig to help appl ying MEK on cable . 方法1用工裝將MEK涂在電線上。First fill MEK into the Jig. then place cable onto the jig and close th

15、e jig 首先 將MEK裝入工裝，然后將電線放 入工裝并合上工裝MEK ,然后將 MEK涂在電線表Method 2: Use a brush to apply MEK on cable. First dip the brush on MEK container by push ing the cap down once or more times, then spread MEK on cable surface.方法 2：用毛筆或刷子將 MEK 涂在電線上，首先將容器帽壓下一次或多次，用毛筆或刷子蘸容器帽上的面。ActiVate the dual safety switch, en sur

16、iNg that there is no con tact betwee n any other pers on and the mould presMEK Con tai nerMEK容器Use the brush to spread MEK to cable 用毛筆將MEK涂在電線上Push the cap dow n with brush once or more times to pump up sufficie nt MEK on cap. 將容器帽壓下一次或多次 抽出容器內(nèi)的MEK在帽上啟動安全開關(guān)，確保人和機(jī)器之間沒有接觸Allow the mach ine to close f

17、ully before releas ing the fin gers from the dual switch. Removi ng the fin gers before themould cycle is completed will de-activate the mould ing process.機(jī)器完全閉模后，手脫離安全開關(guān)，一個注塑循環(huán)完成后，又重復(fù)此項操作After moulding, remove the plug or connector or strain relief from the mould bar without affecting the quality o

18、f the moulded product.注塑完后，將頭插或尾插或網(wǎng)尾從模把中取出來，取出時，不能影響產(chǎn)品質(zhì)量There should be no impurities of color matter , non-permissible material to be incorporated into the moulded plug, connector and strain relief.注塑時，確保頭插或尾插或網(wǎng)尾沒有雜物，無雜色進(jìn)入.The cable shall not be damaged by the mould closure.注塑時，確保電線不被關(guān)閉模具所損傷For plu

19、gs with fuse attachme nt，fuse shall be in serted after mouldi ng. Examples of these plug types are as listed.帶有保險絲的插頭，注塑后，再將保險絲裝入插頭.下面是帶有保險絲插頭的清單MP5004 (all ran ge，eg. MP5004A，MP5004SC )MP5004 (所有 5004 系列，例如： MP5004A，MP5004SC )MP5005 (all range eg. MP 5005SC )MP5005 (所有 5005 系列，例如:MP 5005SC )Remove all runner from the mould and repeat the moulding process.從模具中取出水口料 ，重復(fù)注塑操作程序 .Refer to workmanship standards for inspection criteria 參考工藝標(biāo)準(zhǔn)The operator shall fill the route card upon complete the process (Qty specified on the route card)，especially o