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1、SCUD-66 UNLOADEROperating manualTable of contentsASpecification table BOperating B-1Control panelB-2Pressed key function tableB-3Tower lamp status tableB-4Trouble shooting tableB-5Error codeCFunction 10C-UNLOADER C-NO CONVEYOR UNLOADERDSetup12D-1PITCH select & Magazine working range settingD-2Co
2、oling time & Parameter setting EMaintenance14E-1Adjustment projectE-2Lubrication projectFCircuitry 1517A規(guī)格表SCUD-66Model:MLLLXLPCB size (mm)80*50-330*25080*50-460*33080*50-510*38080*50-510*460Working height(mm)900 ± 20 (std.)PCB feed time6.0 secNumber of feeding pitch10、20、30、40 mm selectabl
3、ePower sourceAC 110 / 220V ± 10V, 150 / 60 HzMachine dimension(mm)2000(L)2610(L)2680(L)2680(L)700(W)840(W)840(W)920(W)*Other Spec.on request1160(H)Machine weight (kg)150200230250Electric current capacity1.6AAir consumption volume1L / minOperatingB-1Control panelB-2Pressed key function tableFunc
4、tionKeyExplanationAutoAutomatic execution(auto LEDthe tower lamp red candle is bright)ManualManual type(Manual LED ON)Table riseCauses the table to rise 1 PITCHTable dropCauses the table to drop 1 PITCHRises the upper limit+Causes the table to upper limitDrops the bottom limit+Causes the table to bo
5、ttom limitSends in the MagazineSent in the Magazine at that time according to the mode execution the movementSends out the MagazineSent out the Magazine at that time according to the mode execution the movementSends in at upper+Enforces send in at upper(No matter at that time mode)Sends out at upper
6、+Enforces send out at upper(No matter at that time mode)Sends in at bottom+Enforces send in at bottom(No matter at that time mode)FunctionKeyExplanationSends out at bottom+Enforces send out at bottom(No matter at that time mode)Push inPushes the PCB into the Magazine in the collection range(The coll
7、ection range must have supposes the definite value)OriginalCauses the table to the zero point.(After exceptionally occurs cleared the unusual reason still to be unable to automatic pattern ,must make the table to upper or bottom first.)Clear+Clear memory of the Magazine (at upper)Fills up+Fills up t
8、he Magazine (at bottom)Emergency stop【Emergency stop】Stop running(The tower lamp red candle is bright)Select PITCHYou can choose the working PITCH()when the table that at upper/bottom without Magazine.Transformation mode【Emergency stop】+1. The table at upper/bottom.2. The table without Magazine.3. P
9、resses 【Emergency stop】(the tower lamp red candle is bright)4. Holds down(the manual LED extinguishes),then press to select the mode number(18),Lets loose all pressed keys to END.(Unloader)(No Conveyor Unloader)FunctionKeyExplanationDisplayALARM LED ONALARM LED ONThe 【SELECT LED】 is brightList error
10、 codeList status,EX:6.1.3.:6:MODE 6, Buffer Unloader1:Mean down stream machine sends out the signal for wants the board3:PITCH 3Parameter adjustmentValue increase+The value increases 10The value increases 100Value reduction+The value reduces 10The value reduces 100B-3Tower lamp status table (:bright
11、 :flash)Status紅燈黃燈綠燈蜂鳴器00Automatic01Need preparation Magazine02Pusher alarm03Magazine send in error04Magazine send out error05X05 ON06The Magazine localization (X06)07Upper/bottom limit sensors error08Home/end sensors of pusher error09Conveyor sensor error10Output sensor error11Magazine full load12H
12、as not established the collection range13Overtime14Emergency stop151617181920B-4Trouble shooting tableN.O.Breakdown situationReasonsHow to clear01The position of push in is improper1.PITCH different2.The track not on localization按下緊急停止開關(guān)Adjusts the PCB and the pusher position after pressed Emergency
13、 stop02Magazine sends in the table not to be suitable1. The table work position and the Magazine conveyor work position to has been unevenAdjusts the position bar03Table not work after Magazine send in1.Not select PITCH2. Has not established the collection rangeCheck the PITCH & value04PCB catch
14、es1. Has the obstacle2.PITCH reselect 1. Removes the foreign matter2. Adjusts the position of Magazine& pusher05The table not working1. Magazine do not on the position2. X05 on1. Adjusts the position of Magazine2. Adjusts the sensor06The table suddenly stops1.Pusher not at home position2.Home se
15、nsor of pusher error1. Check cylinder2. Check sensor07Buzzer sound1.Not select PITCH2.Error of push3.The other error of the list1. Select PITCH2. Clear the error081.091011B-5Error code (The display number when ALARM LED bright)131X13 ON in Loader mode232X14 ON in Loader mode3Push in overtime33X12 OF
16、F then press the related key4Conveyor working overtime34X24 OFF then press the related key5X14 ON overtime35X05 ON then press the related key6Cylinder rise/drop overtime.36X16 ON then press the related key7Cylinder push in/out overtime.37X17 ON then press the related key8X6 ON overtime38X13 ON then
17、press the related key9PCB on conveyor overtime at auto3910X5 on Overtime (T38)40When the table rise/drop, X12 OFF 11Send in/out overtime41When the table rise/drop, X24OFF1242When the table rise/drop, X05 ON1343When the table rise/drop, X16ON 1444When the table rise/drop, X17 ON1545When the table ris
18、e/drop, X13 ON1646X25no signal(M528 type)1747X21, X22 on at the same time.1848X11, X12 on at the same time.1949X23, X24 on at the same time.2050X7, X10 on at the same time.21Not completely push in5122Not completely out5223Home sensor not on position5324Emergency stop5425X13, X14 on at the same time5
19、526Not select PITCH56275728The initial value of working range is 05829A conclusion value of working range is 05930X05 ON60 The related keys:/CFunctionC-UNLOADERC-3-Will sending the empty Magazine to the table from the above conveyor, then sending the full Magazine out by the underneath conveyorC-3-W
20、hen the Magazine ready to collect PCB, it will send ready signal(Y0 relay contact)to up-stream machineC-3-After PCB into conveyor, the pusher will push PCB into the MagazineC-3-After the artificial change table position switch to the automatic condition, the table starts by the present position to u
21、nder to receive PCB C-No Conveyor Unloader C-8-Will sending the empty Magazine to the table from the above conveyor, then sending the full Magazine out by the underneath conveyorC-8-When the Magazine ready to collect PCB, it will send ready signal(Y0 relay contact)to up-stream machineC-8-This is the
22、 Unloader without conveyor & pusher, push into the Magazine with the pusher of the up-stream machine(EX:SCBL-99).PCB will received in the Magazine, X13 ON->OFF then drop 1 pitchC-8-After the artificial change table position switch to the automatic condition, the table starts by the present po
23、sition to under to receive PCB The table rise/drop when X25 OND設(shè)定D-1PITCH select &Magazine working range settingD-2Cooling time & Parameter settingParameter & function tableFn.Function name(unit:0.1 SEC)DefaultFnMode name00Cooling time(unit:1 SEC)001Rise delay time751NG/OK connect0Normal
24、02Drop delay time51PULSE03Push in overtime T3510052Down-link X260ON/OFF04Conveyor run overtime T311001Continuously send out PCB05X14 ON overtime T321502PULSE06Cylinder rise/drop overtime. T33 3053Down-link Y170Normal07Cylinder push in/out overtime.1001Before UD-66-N.C.08X6 ON overtime. T3615054Up-link X250No use SMEMA IN09PCB on conveyor overtime. T376001SMEMA IN-NORMAL10X5 on Overtime (T38)202SMEMA IN-PULSE11Send in/out overtime T3010055NG/OK reverse0Receive the PCB of X25 OFF12M528-
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