機(jī)械專業(yè)畢業(yè)設(shè)計-外文翻譯行星齒輪機(jī)構(gòu)

1、機(jī)械專業(yè)畢業(yè)設(shè)計外文翻譯行星齒輪機(jī)構(gòu)畢業(yè)設(shè)計中英文翻譯學(xué)生姓名： 學(xué) 院: 專 業(yè):指導(dǎo)教師： 學(xué)號:_機(jī)械設(shè)計制造及其自動化Planetary GearsIntroductionThe Tamiya planetary gearbox is driven by a small DC motor that runs at about 10,500 rpm on 3.0V DC and draws about 1.0A. The maximum speed ratio is 1:400, giving an output speed of about 26 rpm. Four planetary

2、 stages are supplied with the gearbox, two 1:4 and two 1:5, and any combination can be selected. Not only is this a good drive for small mechanical applications, it provides an excellent review of epicycle gear trains. The gearbox is a very well-designed plastic kit that can be assembled in about an

3、 hour with very few tools. The source for the kit is given in the References.Let's begin by reviewing the fundamentals of gearing, and the trick of analyzing epicyclic gear trains.Epicyclic Gear TrainsA pair of spur gears is represented in the diagram by their pitch circles , which are tangent a

4、t the pitch point P. The meshing gear teeth extend beyond the pitch circle by the addendum, and the spaces between them have a depth beneath the pitch circle by the dedendum. If the radii of the pitch circles are a and b, the distance between the gear shafts is a + b. In the action of the gears, the

5、 pitch circles roll on one another without slipping. To ensure this, the gear teeth must have a proper shape so that when the driving gear moves uniformly, so does the driven gear. This means that the line of pressure, normal to the tooth profiles in contact, passes through the pitch point. Then, th

6、e transmission of power will be free of vibration and high speeds are possible. We won't talk further about gear teeth here, having stated this fundamental principle of gearing.If a gear of pitch radius a has N teeth, then the distance between corresponding points on successive teeth will be 2 n

7、 a/N, a quantity callChthbar pitch .If two gears are to mate, the circular pitches must be the same. The pitch is usually stated as the ration 2a/N, called the diametral pitch . If you count the number of teeth on a gear, then the pitch diameter is the number of teeth times the diametral pitch. If y

8、ou know the pitch diameters of two gears, then you can specify the distance between the shafts. The velocity ratio r of a pair of gears is the ratio of the angular velocity of the driven gear to the angular velocity of the driving gear. By the condition of rolling of pitch circles, r = -a/b = -N 1/N

9、2, since pitch radii are proportional to the number of teeth. The angular velocity n of the gears may be given in radians/sec, revolutions per minute (rpm), or any similar units. If we take one direction of rotation as positive, then the other direction is negative. This is the reason for the (-) si

10、gn in the above expression. If one of the gears is internal (having teeth on its inner rim), then the velocity ratio is positive, since the gears will rotate in the same direction.The usual involute gears have a tooth shape that is tolerant of variations in the distance between the axes, so the gear

11、s will run smoothly if this distance is not quite correct. The velocity ratio of the gears does not depend on the exact spacing of the axes, but is fixed by the number of teeth, or what is the same thing, by the pitch diameters. Slightly increasing the distance above its theoretical value makes the

12、gears run easier, since the clearances are larger. On the other hand, backlash is also increased, which may not be desired in some applications.An epicyclic gear train has gear shafts mounted on a moving arm or carrier that can rotate about the axis, as well as the gears themselves. The arm can be a

13、n input element, or an output element, and can be held fixed or allowed to rotate. The outer gear is the ring gear or annulus. A simple but very common epicyclic train is the sun-and-planet epicyclic train, shown in the figure at the left. Three planetary gears are used for mechanical reasons; they

14、may be considered as one in describing the action of the gearing. The sun gear, the arm, or the ring gear may be input or output links.If the arm is fixed, so that it cannot rotate, we have a simple train of three gears. Then, n 2/n1 = -N1/N 2, n3/n2 = +N 2/N 3, and n3/n1 = -N 1/N3. This is very sim

15、ple, and should not be confusing. If the arm is allowed to move, figuring out the velocity ratios taxes the human intellect. Attempting this will show the truth of the statement; if you can manage it, you deserve praise and fame. It is by no means impossible, just invoved. However, there is a very e

16、asy way to get the desired result. First, just consider the gear train locked, so it moves as a rigid body, arm and all. All three gears and the arm then have a unity velocity ratio. The trick is that any motion of the gear train can carried out by first holding the arm fixed and rotating the gears

17、relative to one another, and then locking the train and rotating it about the fixed axis. The net motion is the sum or difference of multiples of the two separate motions that satisfies the conditions of the problem (usually that one element is held fixed). To carry out this program, construct a tab

18、le in which the angular velocities of the gears and arm are listed for each, for each of the two cases. The locked train gives 1, 1, 1, 1 for arm, gear 1, gear 2 and gear 3. Arm fixed gives 0, 1, -N 1/N2, -N1/N 3. Suppose we want the velocity ration between the arm and gear 1, when gear 3 is fixed.

19、Multiply the first row by a constant so that when it is added to the second row, the velocity of gear 3 will be zero. This constant is N 1/N3. Now, doing one displacement and then the other corresponds to adding the two rows. We find N 1/N3, 1 + N 1/N3, N1/N3 - N1/N2.The first number is the arm velo

20、city, the second the velocity of gear 1, so the velocity ratio between them is N1/(N1 + N3), after multiplying through by N 3. This is the velocity ratio we need for the Tamiya gearbox, where the ring gear does not rotate, the sun gear is the input, and the arm is the output. The procedure is genera

21、l, however, and will work for any epicyclic train.One of the Tamiya planetary gear assemblies has N1 = N2 = 16, N3 = 48, while the other has N 1 = 12, N2 = 18, N3 = 48. Because the planetary gears must fit between the sun and ring gears, the condition N 3 = N1 + 2N2 must be satisfied. It is indeed s

22、atisfied for the numbers of teeth given. The velocity ratio of the first set will be 16/(48 + 16) = 1/4. The velocity ratio of the second set will be 12/(48 + 12) = 1/5. Both ratios are as advertised. Note that the sun gear and arm will rotate in the same direction.The best general method for solvin

23、g epicyclic gear trains is the tabular method, since it does not contain hidden assumptions like formulas, nor require the work of the vector method. The first step is to isolate the epicyclic train, separating the gear trains for inputs and outputs from it. Find the input speeds or turns, using the

24、 input gear trains. There are, in general, two inputs, one of which may be zero in simple problems. Now prepare two rows of the table of turns or angular velocities. The first row corresponds to rotating around the epicyclic axis once, and consists of all 1's. Write down the second row assuming

25、that the arm velocity is zero, using the known gear ratios. The row that you want is a linear combination of these two rows, with unknown multipliers x and y. Summing the entries for the input gears gives two simultaneous linear equations for x and y in terms of the known input velocities. Now the s

26、um of the two rows multiplied by their respective multipliers gives the speeds of all the gears of interest. Finally, find the output speed with the aid of the output gear train. Be careful to get the directions of rotation correct, with respect to a direction taken as positive.The Tamiya Gearbox Ki

27、tThe parts are best cut from the sprues with a flush-cutter of the type used in electronics. The very small bits of plastic remaining can then be removed with a sharp X-acto knife. Carefully remove all excess plastic, as the instructions say.Read the instructions carefully and make sure that things

28、are the right way up and in the correct relative positons. The gearbox units go together easily with light pressure. Note that the brown ones must go together in the correct relative orientation. The 4mm washers are the ones of which two are supplied, and there is also a full-size drawing of one in

29、the instructions. The smaller washers will not fit over the shaft, anyway. The output shaft is metal. Use larger long-nose pliers to press the E-ring into position in its groove in front of the washer. There is a picture showing how to do this. There was an extra E-ring in my kit. The three prongs f

30、it into the carriers for the planetary gears, and are driven by them.Now stack up the gearbox units as desired. I used all four, being sure to put a 1:5 unit on the end next to the motor. Therefore, I needed the long screws. Press the orange sun gear for the last 1:5 unit firmly on the motor shaft a

31、s far as it will go. If it is not well-seated, the motor clip will not close. It might be a good idea to put some lubricant on this gear from the tube included with the kit. If you use a different lubricant, test it first on a piece of plastic from the kit to make sure that it is compatible. A dry g

32、raphite lubricant would also work quite well. This should spread lubricant on all parts of the last unit, which is the one subject to the highest speeds. Put the motor in place, gently but firmly, wiggling it so that the sun gear meshes. If the sun gear is not meshed, the motor clip will not close.

33、Now put the motor terminals in a vertical column, and press on the motor clamp.The reverse of the instructions show how to attach the drive arm and gives some hints on use of the gearbox. I got an extra spring pin, and two extra 3 mm washers. If you have some small washers, they can be used on the m

34、achine screws holding the gearbox together. Enough torque is produced at the output to damage things (up to 6 kg-cm), so make sure the output arm can rotate freely. I used a standard laboratory DC supply with variable voltage and current limiting, but dry cells could be used as well. The current dra

35、in of 1 A is high even for D cells, so a power supply is indicated for serious use. The instructions say not to exceed 4.5V, which is good advice. With 400:1 reduction, the motor should run freely whatever the output load.My gearbox ran well the first time it was tested. I timed the output revolutio

36、ns with a stopwatch, and found 47s for 20 revolutions, or 25.5 rpm. This corresponds to 10,200 rpm at the motor, which is close to specifications. It would be easy to connect another gearbox in series with this one (parts are included to make this possible), and get about 4 revolutions per hour. Sti

37、ll another gearbox would produce about one revolution in four days. This is an excellent kit, and I recommend it highly.Other Epicyclic TrainsA very famous epicyclic chain is the Watt sun-and-planet gear, patented in 1781 as an alternative to the crank for converting the reciprocating motion of a st

38、eam engine into rotary motion. It was invented by William Murdoch. The crank, at that time, had been patented and Watt did not want to pay royalties. An incidental advantage was a 1:2 increase in the rotative speed of the output. However, it was more expensive than a crank, and was seldom used after

39、 the crank patent expired. Watch the animation on Wikipedia.The input is the arm, which carries the planet gear wheel mating with the sun gear wheel of equal size. The planet wheel is prevented from rotating by being fastened to the connecting rod. It oscillates a little, but always returns to the s

40、ame place on every revolution. Using the tabular method explained above, the first line is 1, 1, 1 where the first number refers to the arm, the second to the planet gear, and the third to the sun gear. The second line is 0, -1, 1, where we have rotated the planet one turn anticlockwise. Adding, we

41、get 1, 0, 2, which means that one revolution of the arm (one double stroke of the engine) gives two revolutions of the sun gear.We can use the sun-and-planet gear to illustrate another method for analyzing epicyclical trains in which we use velocities. This method may be more satisfying than the tab

42、ular method and show moreclearly how the train works. In the diagram at the right, A and O are the centres of the planet and sun gears, respectively. A rotates about O with an gular velocity 1, which we assume clockwise. At the positi on show n, this gives A a velocity 21 upward, as show n. Now the

43、pla net gear does not rotate, so all points in itmove with the same velocity as A. This includes the pitch point P, which is also a point in the sun gear, which rotates about the fixed axis O with angular velocity e2. Therefore, 2= 2ee1, the same result as with the tabular method.The diagram at the

44、left shows how the velocity method is applied to the planetary gear set treated above. The sun and planet gears are assumed to be the same diameter (2 units). The ring gear is then of diameter 6. Let us assume the sun gear is fixed, so that the pitch point P is also fixed. The velocity of point A is

45、 twice the angular velocity of the arm. Since P is fixed, P' must move at twice the velocity of A, or four times the velocity of the arm. However, the velocity of P' is three times the angular velocity of the ring gear as well, so that 3 r = 4 ea. If the arm is the input, the velocity ratio

46、is then 3:4, while if the ring is the input, the velocity ratio is 4:3.A three-speed bicycle hub may contain two of these epicyclical trains, with the ring gears connected (actually, common to the two trains). The input from the rear sprocket is to the arm of one train, while the output to the hub i

47、s from the arm of the second train. It is possible to lock one or both of the sun gears to the axle, or else to lock the sun gear to the arm and free of the axle, so that the train gives a 1:1 ratio. The three gears are: high, 3:4, output train locked; middle, 1:1, both trains locked, and low, 4:3 i

48、nput train locked. Of course, this is just one possibility, and many different variable hubs have been manufactured. The planetary variable hub was introduced by Sturmey-Archer in 1903. The popular AW hub had the ratios mentioned here.Chain hoists may use epicyclical trains. The ring gear is station

49、ary, part of the main housing. The input is to the sun gear, the output from the planet carrier. The sun and planet gears have very different diameters, to obtain a large reduction ratio.The Model T Ford (1908-1927) used a reverted epicyclic transmission in which brake bands applied to the shafts ca

50、rrying sun gears selected the gear ratio. The low gear ratio was 11:4 forward, while the reverse gear ratio was -4:1. The high gear was 1:1. Reverted means that the gears on the planet carrier shaft drove other gears on shafts concentric with the main shaft, where the brake bands were applied. The f

51、loor controls were three pedals: low-neutral-high, reverse, transmission brake. The hand brake applied stopped the left-hand pedal at neutral. The spark advance and throttle were on the steering column.The automotive differential, illustrated at the right, is a bevel-gear epicyclic train. The pinion

52、 drives the ring gear (crown wheel) which rotates freely, carrying the idler gears. Only one idler is necessary, but more than one gives better symmetry. The ring gear corresponds to the planet carrier, and the idler gears to the planet gears, of the usual epicyclic chain. The idler gears drive the

53、side gears on the half-axles, which correspond to the sun and ring gears, and are the output gears. When the two half-axles revolve at the same speed, the idlers do not revolve. When the half-axles move at different speeds, the idlers revolve. The differential applies equal torque to the side gears

54、(they are driven at equal distances by the idlers) while allowing them to rotate at different speeds. If one wheel slips, it rotates at double speed while the other wheel does not rotate. The same (small) torque is, nevertheless, applied to both wheels.The tabular method is easily used to analyze th

55、e angular velocities. Rotating the chain as a whole gives 1, 0, 1, 1 for ring, idler, left and right side gears. Holding the ring fixed gives 0, 1, 1, -1. If the right side gear is held fixed and the ring makes one rotation, we simply add to get 1, 1, 2, 0, which says that the left side gear makes t

56、wo revolutions. The velocity method can also be used, of course. Considering the (equal) forces exerted on the side gears by the idler gears shows that the torques will be equal.ReferencesTamiya Planetary Gearbox Set, Item 72001-1400. Edmund Scientific, Catalog No. C029D, item D30524-08 ($19.95).C.

57、Carmichael, ed., Kent's Mechanical Engineer's Handbook , 12th ed. (New York: John Wiley and Sons, 1950). Design and Production Volume, p.14-49 to 14-43.V. L. Doughtie, Elements of Mechanism , 6th ed. (New York: John Wiley and Sons, 1947). pp. 299-311. Epicyclic gear. Wikipedia article on epi

58、cyclic trains.Sun and planet gear. Includes an animation.行星齒輪機(jī)構(gòu)簡介Tamiya 行星輪變速箱由一個約 10500 r/min,3.0V ，1.0A 的直流電機(jī)運(yùn)行。最大傳 動比 1:400 ，輸出速度為 26r/min 。 四級行星輪變速箱由兩個 1: 4 和兩個 1: 5 的傳 動級組成，并可以任意選擇組合。 對于小的機(jī)械應(yīng)用程序這不僅是一個良好的驅(qū)動器， 而且還提供了一個出色檢驗(yàn)的行星齒輪系。 這種齒輪變速箱是一種設(shè)計非常精心的塑 料套件，可在約一個小時用很少的工具裝配完成。 參考文獻(xiàn)中給出了裝備資料。下面讓我們來開始檢驗(yàn)齒輪

59、傳動裝置的基本原理和分析行星輪系的技巧。 行星輪系一對直齒圓柱齒輪的由節(jié)圓表示在圖表中，它們相切與節(jié)點(diǎn) P 點(diǎn)，嚙合齒輪的輪齒 齒頂超出了節(jié)圓半徑，在節(jié)圓與齒齒頂之間有一齒頂間隙，。若節(jié)圓半徑分別為a和b, 齒輪軸之間的距離就是 a + b 。 為了確保齒輪傳動中，一個節(jié)圓在另一個節(jié)圓上沒有 滑動，必須得有適當(dāng)?shù)男螤畲_保從動輪與主動輪的運(yùn)動一致。 這就意味著接觸線以正 常接觸齒廓的形式通過節(jié)點(diǎn)。這時，動力傳遞脫離高速震動達(dá)到可能。 在這里我們不 會進(jìn)一步談?wù)擙X輪輪齒，以及上述有提到的傳動裝置的基本原理。如果一個齒輪節(jié)圓半徑上有 N 個齒，這時在兩個連續(xù)的齒間的距離，我們稱的齒 間距將會是2n a/N。如果兩個齒輪相嚙合，他們之間的齒距必須是相同的。他們之間 的節(jié)距通常以 2a/N 來表示，我們稱為模數(shù)。 如果你計算一個齒輪的齒數(shù)，這時節(jié)圓直 徑的大小是模數(shù)的倍數(shù)，而倍數(shù)則是齒數(shù)。如果你知道兩個齒輪的節(jié)圓直徑，那么你就 能夠得出兩齒輪軸之間的距離。一對齒輪的傳動比 r 驅(qū)動輪與從動輪之間的角速度之比。 因?yàn)榉侄?/p>