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1、寶斯通送樣電機(jī)試驗報告試驗編號:JEE-SY-C20150324-1 編 制: 審 核: 批 準(zhǔn): 日 期: 安徽巨一電驅(qū)動系統(tǒng)綜合實驗室 安徽巨一自動化裝備有限公司寶斯通送樣電機(jī)性能測試報告 報告編號:JEE-SY-C20150324-1 第23頁 共23頁寶斯通送樣電機(jī)性能測試報告報告編號: JEE-SY-C20150324-1樣品名稱: 寶斯通電動大巴電機(jī)規(guī)格/型號:50/100kW 數(shù) 量:1臺生產(chǎn)編號:/申請人: 產(chǎn)品開發(fā)部項目科申請日期:2015年3月11日申請試驗內(nèi)容:1. 電性能測試。試驗單位 :安徽巨一自動化裝備有限公司電驅(qū)動系統(tǒng)綜合實驗室地 址 :合肥市包河區(qū)江淮重工基地內(nèi)
2、巨一自動化 郵 編 :230001電 話 :0551- 62249858 傳 真 :0551- 62249996試驗地點(diǎn) :試驗依據(jù)標(biāo)準(zhǔn): GB/T18488.1-2006電動汽車用電機(jī)及控制器第1部分:技術(shù)條件GB/T18488.1-2006電動汽車用電機(jī)及控制器第2部分:試驗方法試驗結(jié)論:見測試結(jié)果頁主檢人: 日期:復(fù)核人: 日期:批準(zhǔn)人: 日期:安徽巨一自動化裝備有限公司電驅(qū)動系統(tǒng)綜合實驗室試驗主要儀器設(shè)備清單序號名 稱型 號生產(chǎn)廠家編 號下次校準(zhǔn)日期1AVL測試臺架259KWAVL591-0032015年12月測 試 結(jié) 果 一、樣品信息表1.1、樣品參數(shù)項目控制器參數(shù)電機(jī)參數(shù)型號/額
3、定功率/峰值功率(kW)50/10050/100額定轉(zhuǎn)速/峰值轉(zhuǎn)速(rpm)/1200/4000冷卻方式液冷液冷IP等級IP67IP67絕緣等級HH工作制S9S9電壓等級538VDC538VDC1.2、樣品照片二、試驗信息表序 號項 目信 息備注2.1試驗?zāi)康?、 電動中巴車項目送樣電機(jī)標(biāo)定測試。無2.2試驗環(huán)境25,60%濕度。無2.3試驗內(nèi)容2、 電機(jī)靜態(tài)參數(shù)測試;3、 額定功率額定轉(zhuǎn)速下的溫升。4、 額定功率峰值轉(zhuǎn)速下的溫升。5、 效率MAP測試。無2.4測試時間2015年3月11日3月20日。無三、測試結(jié)果3.1、一般性項目檢測結(jié)果序號項目標(biāo)準(zhǔn)/技術(shù)文件要求測試結(jié)果判定1尺寸檢查電機(jī)(
4、326mm*326mm*475mm)±2mm控制器(525mm*425mm*182mm)±2mm/合格2重量電機(jī)重量 170 kg±1控制器重量 18.5kg±1電機(jī):170kg控制器:19 kg合格3外觀檢查外觀應(yīng)平整、無外傷、無污物,標(biāo)識應(yīng)清晰完整外觀平整、無外傷、無污物,有完整的銘牌標(biāo)識。合格4安全接地檢查電機(jī)及其控制器中能觸及的可導(dǎo)電部分與外殼接地點(diǎn)處的電阻值不應(yīng)大于0.1,接地點(diǎn)應(yīng)有明顯的接地標(biāo)志。有明顯的接地標(biāo)識,機(jī)殼的接地電阻為:0.17m合格5冷態(tài)直流電阻電阻值應(yīng)為 52 mRu=51.08m Rv=52.03mRw=52.08m合格6定
5、子線圈對機(jī)殼冷態(tài)絕緣電阻測試200M1.75G合格7定子線圈耐壓測試1.76kV工頻耐壓試驗U相漏電流:8.99mAV相漏電流:9.0mAW相漏電流:8.98mA合格8水套的密封性耐壓測試0.3MPa無泄漏合格9電機(jī)繞組匝間絕緣面積差和面積偏差均5%面積差比較:1.7%面積比較:1.6%合格3.2、齒槽轉(zhuǎn)矩測試結(jié)果轉(zhuǎn)速(rpm)損耗轉(zhuǎn)矩(Nm)損耗功率(KW)500-1.5-0.081000-1.8-0.181500-2.1-0.332000-2.6-0.542500-3.4-0.883000-3-0.943500-3.6-1.324000-3.7-1.583.3、反電動勢轉(zhuǎn)速(rpm)500
6、1000150020002500300035004000最大值(V)84.6169.1252.5337.9422.8506.9591.4675.5有效值(V)59.6119.5178.4238.9298.5358417.64773.4、溫升測試結(jié)果3.4.1、額定轉(zhuǎn)速額定功率溫升測試結(jié)果電驅(qū)動系統(tǒng)在538V的額定電壓下,以1200rpm、50KW運(yùn)行約120min達(dá)到熱穩(wěn)定。控制器電機(jī)IGBT起始溫度()566061結(jié)束溫度()5913174溫升值(K)371133.4.2、峰值轉(zhuǎn)速額定功率溫升測試結(jié)果電驅(qū)動系統(tǒng)在538V的額定電壓下,以4000rpm、50KW運(yùn)行約53min電機(jī)溫度達(dá)到16
7、1,試驗結(jié)束??刂破麟姍C(jī)IGBT起始溫度()566366結(jié)束溫度()5816170溫升值(K)29843.5、538V外特性3.5.1、538V電動外特性轉(zhuǎn)矩TORQUE50010001500200025003000350040002018.518.521.32121.317.916.513.74042.441.841.841.441.638.439.432.76061.558.660.760.160.260.455.852.48080.97880.580.1807975.770.610098.399.799.598.8100.995.993.892.4120117.4118.1117.311
8、6.9118.7116.9112.5112.4140136.3136.5137.1136.9139.8135.8132.7130.3160155.3154.7155.9158.8157153.4153.7151.8180174.3175175.2177.2177.6174.8172.8170.8200196.2195.9196.6198.9197.6194.2192.4188.2220215.2215.6215.5218.2217.3213.1210.5206.7240235.8235.6235.7238.5235.9233.6230.2224.9260255.7256.4255.8257.1
9、255.6252.1249.8244.1280276.3276276277.2273.9270.3267.7253.6300295295294.9295.4293.1290.3285.2320315315.1314.7315.5310.5308.3340334.4334.7334.3335330.3326.8360354.4354.8353.3354.3350.9380373.7373.8374.1373.2369.2400391.9392.4392.7392.6390.9420412.7412.7412.8411.8398.9440431.7431.6431.6430.1460452.545
10、0.9452.7450.1480471.3469.8472.4470.6500491.7489.9492.5489.6520501.6509.7511.8500540546.4543.9543.4560565.1562.6562.4580584.7582.4581.4600605.5603.8603.2620625.2623.8624.3640645642.9643660665.8663.8662.9680685.2683.1683.4700705.8704.7702.9720725.1723.9722.6740745.2744.2744.6760766.1764.3765780785.478
11、3.5783.7800805.3804.4803820825.4823.6823.3840846843.8843.9860866.3863.8863.7880886882.9883900905.5902.1902920927.2924.2923.7940947.3944.8943.9960968963.3952.1980987.5983.410001005.91002.3功率POWER_CALC5001000150020002500300035004000200.971.933.354.415.585.626.065.77402.224.396.568.6710.912.0414.4513.6
12、8603.226.149.5312.615.7718.9720.4421.95804.248.1712.6316.7920.9624.8227.7329.551005.1510.4415.6220.7126.4330.1134.3638.691206.1512.3818.4224.4831.0836.7641.2347.071407.1414.2921.5428.6536.5842.6848.6454.581608.1416.224.4933.2641.1148.1956.3363.521809.1318.3327.5237.1246.4854.963.3171.520010.2720.513
13、0.8841.6451.7360.9870.578.7922011.2722.5533.8445.6856.8866.9377.1486.5424012.3524.6737.0349.9461.7473.3684.3794.1526013.3926.8540.1753.8366.979.2591.55102.2128014.4728.943.3458.0671.784.9398.1106.3130015.4430.8946.3261.8776.7391.18104.5132016.53349.4466.0781.2996.8634017.5135.0552.5170.1686.47102.69
14、36018.5637.1555.574.1991.8538019.5739.1458.7678.1396.6340020.5241.0961.6782.22102.3242021.643.2164.8486.21104.4444022.645.1967.7990.0946023.6947.2271.194.2948024.6749.1974.298.5750025.7451.3177.36102.5352026.2653.3680.39104.7154031.4959.1186.6656033.0662.1490.0758035.1165.194.3460035.7465.1697.05620
15、32.7768.29100.2264035.0271.57102.9766036.5671.7106.9668037.7974.62110.4670038.4877.45113.4672039.0579.37117.3774040.981.95122.3676010.785.55119.9578043.5588.2124.1980045.0685.14127.482045.8387.45131.4984045.891.57135.5786047.7794.4136.9488049.8697.46140.490050.76101.56144.0492051.4599.11147.3694053.
16、1499.92148.3396055103.12151.2598057.44106.55100053.92107.93.5.2、538V發(fā)電外特性轉(zhuǎn)矩TORQUE500100015002000250030003500400020-21.7-21.5-23.2-23.5-25.4-26.1-28.7-31.140-43.3-42.8-43.5-44.1-48.2-47.1-51.8-50.560-62.1-61.6-62.6-63.1-65.5-70.1-69.1-71.480-80.8-82-82.5-82.9-87.2-88.9-89.9-90.8100-101.2-101.1-101.8-
17、102-107.1-106.7-108.7-113120-120.3-122.1-119.8-121.6-126.6-128.5-128.9-134.9140-141-138.1-139.8-141.7-146.6-148.3-150.1-154160-158.1-160-158.8-162.2-165.8-166.6-171.9-176.7180-176.3-179.4-178.2-181.8-185.8-188.9-192.5-198.2200-196.9-200-199.6-203.5-206.8-209.6-214.1-218.1220-217.4-217.9-218.8-223.7-
18、227.9-230.1-234.3-239240-236.1-238.6-238.9-244.6-249.4-252.7-256-253.4260-256.5-258.4-259-265.1-270-274.2-277.7280-276.6-278-279.2-286.8-289.8-292.6300-295.8-297.5-298.2-305.7-310.3-314.4320-316-317.9-318.5-325.9-328.4-326.1340-335.7-337.4-339.3-345.8-349.6360-356.2-357.7-358.9-367.1-371.6380-375.8-
19、377.5-379.2-386.1-391.5400-394.8-396.6-398-406.1-402.8420-415.6-417.3-418.5-426.6440-434.9-436.6-439.5-446.7460-455.1-457.1-459.9-467.9480-474.5-476.5-479.2-488.8500-494.7-496.7-501.1520-504.4-506.6-510540-549.3-549.6-547.7560-569.1-568.2-567.1580-590.6-587.7-585.8600-611.5-608.7-608.4620-632.3-629-
20、626.7640-650.9-648.1-646.6660-670.8-668.6-666680-689.6-686.7-685.9700-712.1-707.9-707.1720-731-727.5-726.4740-751.9-748.1-745.9760-772.6-769.2-768780-793.6-789.9-788.2800-812.5-809.1-809.2820-834.1-829.4-830840-853.7-850.6-850860-873.8-869.8-869.3880-892.2-890.4-889.1900-912.9-909.6-908920-934-929.9
21、-930.5940-954.4-951.3-951.5960-973.7-971-959.4980-993.7-989.91000-1013-1011功率POWER_CALC500100015002000250030003500400020-1.13-2.25-3.64-4.93-6.67-8.18-10.54-12.9840-2.27-4.48-6.83-9.24-12.61-14.79-18.99-21.1660-3.26-6.44-9.83-13.21-17.14-22.02-25.33-29.980-4.23-8.58-12.95-17.37-22.81-27.95-32.97-38.
22、05100-5.3-10.59-15.99-21.37-28.04-33.53-39.83-47.33120-6.3-12.8-18.82-25.45-33.18-40.39-47.26-56.49140-7.38-14.45-21.96-29.66-38.38-46.6-55-64.52160-8.28-16.76-24.94-33.97-43.4-52.33-62.97-74.03180-9.23-18.78-28-38.08-48.65-59.35-70.55-82.97200-10.3-20.93-31.36-42.6-54.16-65.84-78.46-91.4220-11.38-2
23、2.81-34.37-46.84-59.66-72.28-85.86-100.1240-12.36-24.98-37.52-51.22-65.3-79.37-93.81-106.2260-13.43-27.05-40.68-55.52-70.67-86.11-101.7280-14.48-29.12-43.85-60.05-75.84-91.91300-15.49-31.15-46.84-64.01-81.24-98.76320-16.55-33.29-50.03-68.26-85.96-102.4340-17.58-35.33-53.29-72.42-91.49360-18.65-37.46
24、-56.37-76.88-97.28380-19.67-39.54-59.56-80.85-102.5400-20.67-41.52-62.51-85.05-105.5420-21.76-43.68-65.73-89.35440-22.76-45.72-69.03-93.55460-23.83-47.87-72.24-97.99480-24.84-49.91-75.27-102.4500-25.9-52.01-78.7520-26.41-53.05-80.1540-25.63-56.9-83.01560-26.29-58.98-85.79580-29.41-60.28-88.28600-31.
25、4-62.33-95.06620-31.56-63.97-97.03640-32-66.41-100660-36.5-67.99-103.3680-35.5-69.68-106.7700-36.08-70.24-110.7720-35.81-71.01-114.3740-35.95-78.07-115.7760-37.17-79.97-118780-37.36-82.02-120.6800-37.72-82.81-125.5820-38.7-83.39-130.7840-42.47-83.96-132.1860-43.63-85.14-134.9880-43.96-91.5-138.8900-
26、44.26-93.73-140.3920-46.38-96.21-142.9940-47.5-96.26-147.6960-47.69-98.88-150.9980-47.84-99.871000-48.32-101.43.6、538V效率MAP3.6.1、538V電動系統(tǒng)效率MAPEff_C_S50010001500200025003000350040002077.3583.0685.5986.1485.4975.9368.0560.314083.4288.129090.6690.1985.3781.9776.446085.1589.6691.3292.1591.6588.7885.2882
27、.468085.7390.3592.192.8992.4690.0887.4885.1810086.0190.7692.4793.2392.8290.6188.4687.0612086.291.0392.6893.592.8691.1889.1888.0514086.3291.292.7993.6792.9591.3989.7288.4116086.4291.1392.9193.7392.8791.4389.9788.7418086.3991.219393.6192.891.4189.9188.8520086.3491.2492.9893.5992.5591.2889.8588.522086.
28、2191.1792.9393.4192.3790.9389.5688.0524086.1391.1392.993.2692.1490.7489.187.2926085.9891.0692.7993.0791.8290.3488.5786.1428085.7690.9392.7192.9191.5589.8487.6185.5130085.5490.7792.6392.6991.2289.3986.6832085.3190.6292.5492.4990.8288.7134085.0690.4692.4192.290.4287.936084.8190.3192.391.9489.9938084.5
29、390.1492.1291.6689.4640084.2789.9291.9691.3888.9142083.9489.7191.7891.0288.5344083.6789.5491.6190.6946083.3289.3591.490.2248082.9989.1391.2289.8550082.6288.991.0289.3752082.488.6390.8289.0254082.1888.2190.5156082.2488.0290.3458082.2488.0590.2260081.7987.8390.2562080.4187.7690.3764080.7487.7190.26608
30、0.7187.5190.0268080.787.590.2470080.2787.6689.8672080.0287.4289.9374080.0387.3190.127608087.1789.9478079.6687.189.6280079.7886.8789.5582079.3186.489.3784078.5486.4189.3886078.6886.4589.3688078.7586.3489.1690078.3886.388.9592077.8685.9988.9394077.8885.7488.8296077.9185.4988.6298077.7785.65100076.4185
31、.163.6.2、538V電動電機(jī)效率MAPEff_C_TM50010001500200025003000350040002089.3689.3889.9589.5689.2881.8974.3966.514093.1293.593.7893.5693.1989.485.9780.776093.894.6494.8694.74*91.8388.5885.878094.1195.0295.2895.3394.8692.7690.2888.1110093.9895.2395.4695.5695.0493.0490.9889.5312094.1795.2895.5695.7695.0593.491.
32、5490.2814093.8995.3395.6795.8295.0193.4991.8690.4816093.7395.1295.6495.8494.9293.4691.9890.7118093.5595.1195.6495.7394.8293.3891.8590.7420093.2895.0795.5695.6694.5393.2291.7390.3922093.0394.8795.595.4594.3292.8691.4489.8924092.7294.6895.4495.394.0892.6590.9989.1126092.5494.6395.2595.0993.7692.1990.4
33、187.9828092.2494.4795.1894.9693.4991.7489.4787.3730091.894.2395.0994.6993.1391.2688.5732091.5994.1394.9394.5292.7290.6334091.2693.9394.7794.2192.3789.8536091.0293.7294.793.991.9238090.6993.5194.5293.791.4240090.3793.2794.3593.490.8842090.0793.1294.1493.0590.5244089.792.993.9592.7546089.1792.6993.749
34、2.2948088.8992.593.5891.9550088.4792.1693.3691.4652088.3391.9893.1891.1554088.0491.1692.7956087.5890.9992.7558087.8990.8892.660087.6390.9692.6662085.9291.0292.7364086.4590.9792.6866086.1790.7692.6468086.0890.7492.970085.8690.6892.3972085.7290.5592.5774085.6790.6392.8576085.7590.5492.6478085.5690.479
35、2.2480085.4290.4792.4782085.289.9892.3284084.8589.8492.1486084.8289.8392.2688084.7589.6892.0390084.4789.8991.9492084.4489.6992.194084.4989.6591.8996084.4889.5391.6998083.9989.41100083.2889.213.6.2、538V電動控制器效率MAPEff_C_TMI50010001500200025003000350040002086.5692.9395.1696.1895.7592.7291.4890.674089.59
36、94.2595.9796.996.7995.4995.3494.646090.7794.7396.2697.27*96.6796.2896.038091.195.0996.6697.4497.4797.1196.8996.6810091.5295.3196.8797.5797.6697.3897.2397.2412091.5495.5596.9997.6497.797.6297.4397.5314091.9395.6896.9997.7597.8397.7697.6797.7116092.295.8197.1597.897.8597.8397.8297.8318092.3595.997.249
37、7.7997.8697.997.8897.9120092.5695.9897.2997.8497.997.9297.9597.9122092.6796.197.3197.8697.9497.9297.9597.9524092.8996.2497.3497.8797.9397.9397.9397.9726092.9196.2297.4297.8897.939897.9697.9128092.9796.2697.497.8597.9297.9397.9297.8730093.1896.3297.4297.8897.9697.9597.8732093.1596.2797.4897.8597.9597.8734093.296.397.5197.8797.8997.8336093.179
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