電子制造業(yè)NPI與常用英文詞匯

1、電子制造業(yè)新產(chǎn)品導入NPI及常用英文詞匯產(chǎn)品定義（EVT）,產(chǎn)品設計（DVT）,定型測試（PVT）EVT （Engineer Verification Test）工程樣品驗證測試,DVT （Design Verification Test） 設計樣品驗證測試，PVT（Production/Process/Pilot Verification Test）生產(chǎn)驗證測試。1）產(chǎn)品確證歷程：EVT（Engineering Verification Test）-> DVT（Design Verification Test） -> PVT（Process Verification Test）;

2、2） EVTPoduct/Engineering Specification complete（由R&D完成，內(nèi)容：一些重要的參數(shù)，重要特征）Design Verification Plan （ B-test, Compatibility-test,EMI ）（由技服部作）初步之BOM（R&D完成）Cost Review（PMP負責）Test equipment and Tooling（R&D和工程部門）Test process documented and released測試程序或測試文件Failure analysis and corrective actions

3、針對不良點作設計上的改善3） DVTDesign Verification Test( B-test , Compatibility-test,EMI ) complete概念1:可靠性測試：產(chǎn)品在既定的時間內(nèi)，在特定的條件下完成特定功能和性能的機率概念 2:B-test- Basic test包括：Function TestSafety TestEnvironment TestMechanical Test概念3:Safety Test 主要有：Hit-Pot 高壓測試絕緣電阻測試Current Leakage(電流測試)接地測試概念 4:Mechanical Test 主要有Vibrati

4、on Test（振動試驗）Drop Test（落體試驗）概念 5: Compatibility test -兼容性測試硬件與軟件之兼容性硬件與硬件之兼容性概念6: EMI Test- 抗靜電，電磁干擾Agency Compliances complete安規(guī)承認測試，安規(guī)組負責Design Change Phased in設計變更切入MPI & TPI & QII等等制程文件試用的制作完畢BOM進一步修改Failure Analysis and Corrective actions形成 AVL- Acceptable Vendor List4） PVTFailure analy

5、sis / corrective actionFirst article inspection review with customer and documented制程安排好，各種制程文件修改并正式發(fā)行Operators/ Inspectors traning / certification programC-Test- 僅小變更,僅需做change-test 變可.此測試可僅針對變更項做ORT Test (on Going Reliability Test)- ongoing reliability test連續(xù)測試2000小時PMP召開會議-作總結GO or STOP5)機構件的3B A

6、pprovalTVR- Tooling Verification Report對生產(chǎn)出來的產(chǎn)品做全尺寸測量Cpk Report Complex Process Capability index制程能力報告TVR & Cpk由品保與工程部門共同完成Flow Chart - 流程圖怎樣安排制程PMP - Process Management Plan制程安排,制程控制要點，設備，檢驗方法，檢驗頻率等等Flow Chart & PMP 由 IE 制作FAP ( Final Audit Program )要求圖文并茂試模報告塑料成形條件，沖壓成形條件 各單件之圖面及組件之裝配圖材質(zhì)證明

7、書ECN- Engineering Change Notice要求及時地切入工程變更工廠/設計產(chǎn)品測試：BVT是Build Verification Test ，基本驗證測試，對完成的代碼進行編譯和連接， 產(chǎn)生一個構造，以檢查程序的主要功能是否會像預期一樣進行工作。EVT 是 Engineer Verification Test ,工程樣品驗證測試。DVT是Design Verification Test 的簡稱，設計驗證測試，是硬件生產(chǎn)中不可缺 少的一個檢測環(huán)節(jié)，包括模具測試、電子性能、外觀測試等等。PVT全稱為Process Verification Test，意為小批量過程驗證測試，硬件

8、測試的一種，主要驗證新機型的各功能實現(xiàn)狀況并進行穩(wěn)定性及可靠性測試。Engineering Verification Testing (EVT)Identifying design problems and solving them as early in the design cycle aspossible, is key to keeping your project on time and within budget. Too often, product design and performance problems are not detected until late in th

9、e product development cycle when you ' re getting ready to ship your product. The old adage holds true: Its costs a penny to make a change in engineering, a dime in production and a dollar after a product is in the field.In the Prototyping stage, engineers create actual working samples of the pr

10、oduct they plan to produce. Engineering Verification Testing (EVT) is used on prototypes to verify that the design meets pre-determinedspecifications and design goals. This valuable information is used to validate the design as is, or identify areas that need to be modified.Percept ' s proven EV

11、T testing process helps clients to quickly identify and resolve design issues early in the design cycle, improving future product performance while saving time and money.EVT:Consists of basic functional tests, parametric measurements, specification verification Is performed on first engineering prot

12、otypes Ensures basic unit performance to design goals and specificationsDVT / EVTDesign Verification Testing (DVT)After prototyping, the product is moved to the next phase of the design cycle: Design Refinement. Engineers revise and improve the design to meet performance and design requirements and

13、specifications. Design Verification Testing is performed to deliver objective, comprehensive testing verifying all product specifications, interface standards, OEM requirements, and diagnostic commands.Percept ' s thorough, objective DVT methodology delivers objective, comprehensive testing to v

14、erify all product specifications, interface standards, OEM requirements, and diagnostic commands.DVT is an intensive testing program consisting of five areas of testing: Functional Testing (including usability) Performance Testing Climatic Testing Reliability Testing Compliance Testing Process (or P

15、ilot) Verification Test (PVT)Subset of Design Verification Tests (DVT) Performed on pre-production or production units Verifies design has been correctly implemented into productionCVT Compatibility Verification Testing產(chǎn)品定義（EVT）、產(chǎn)品設計（DVT）,到定型測試（PVT）三大階段是系統(tǒng)化產(chǎn)品研發(fā)流程。70?!&DVT : Design Verification T

16、est ,是由開發(fā)樣機階段向生產(chǎn)樣機階段轉(zhuǎn)換 所必須的技術評審，DVT階段：指從EVT評審通過后到DVT評審的階段。包括模具測試、電子性 能、外觀測試等.重點是確認：1、是否符合產(chǎn)品定義要求，2、可否批量生產(chǎn)，由項目部輸出評審 報告。PVT ： Production Verification Test ,是由生產(chǎn)樣機階段向量產(chǎn)階段轉(zhuǎn)換所必須 的技術評審，PVT階段：指從DVT評審通過后到PVT評審的階段。主要驗證新機型的各功 能實現(xiàn)狀況并進行穩(wěn)定性及可靠性測試。重點是確認：能否量產(chǎn)，由項目部輸出評審報告。EVT: Engineering Verification Test工程驗證測試產(chǎn)品開發(fā)初

17、期的設計驗證。設計者實現(xiàn)樣品時做初期的測試驗證，包括功能和安 規(guī)測試，一般由RD(Research&Development)對樣品進行全面驗證，因是樣品， 問題可能較多，測試可能會做N次。DVT: Design Verification Test設計驗證測試解決樣品在EVT階段的問題后進行，對所有信號的電平和時序進行測試，完成安規(guī)測試，由RD和DQA(Design Qualiy Assurance)驗證。此時產(chǎn)品基本定型。DMT: Design Maturity Test成熟度驗證可與DVT同時進行，主要極限條件下測試產(chǎn)品的 MTBF(Mean Time BetweenFailure)

18、。HALT(High Accelerated Life Test ) &HASS(High Accelerated StressScreen)等，是檢驗產(chǎn)品潛在缺陷的有效方法。PVT: Pilot-run Verification Test小批量過程驗證測試，驗證新機型的各功能實現(xiàn)狀況并進行穩(wěn)定性及可靠性測試。MVT: Mass-Production Verification Test量產(chǎn)驗證測試驗證量產(chǎn)時產(chǎn)品的大批量一致性，由 DQA驗證。MP:Mass-Production量產(chǎn)電子制造專業(yè)術語大集合Engineer 工程PE:Products Engineer產(chǎn)品工程Process

19、 engineer 制程工程TE:Test Engineer測試工程ME:Manufacturing Engineer制造工程;Mechanical Engineer 機械工程IE:Industrial Engineer 工業(yè)工程DCC: Document Control Center文管中心BOM: Bill OF Material材料清單ECN:Engineering Change Notice 工程變動公告TECN: Temporary Engineering Change Notice工程臨時變動公告ATY: Assembly Test YieldTotal Yield 直通率TPM:

20、Total Productivity MaintenancePM: Product Manager; Project ManagerECR: Engineering Change Request工程變更申請ECO: Engineering Change Request工程變更指令EN:Engineering Notice 工程通報WPS: Work Procedure Sheet 工作說明書ICT: In Circuit Test電路測試P/R:pilotrun;C/R : control runT/R : trial run 試做EVT: engineer Verification Test

21、工程驗證測試DVT:Design Verification Test設計驗證測試MVT: Mass Verification Test 多項驗證測試ORT: On Going Reliability Test出貨信賴性測試S/W:software 軟件H/W: hardware 硬件DCN: Design Change Notice設計變更通知PVT: Production Verification Test生產(chǎn)驗證測試MTF: Modulation Transfer Function調(diào)整轉(zhuǎn)換功能CAT: Carriage Alignment Tool載器調(diào)整具ID: Industrial D

22、esign工業(yè)設計（外觀設計）PCBA: Printed Circuit Board Assembly電路板組裝F/T: Function Test功能測試CCD: Charge Coupled Device掃描儀之讀器ERS: External Reference Spec外部規(guī)格PMP: Production Management Plan 工程管理計劃QA Quality Assurance 質(zhì)量保證QRA :Quality & Reliability Assurance 質(zhì)量與可靠性保證MQA :Manufacturing Quality Assurance 制造質(zhì)量保證DQA

23、: Design Quality Assurance 設計質(zhì)量保證QC: Quality Control 質(zhì)量控制IQC: Incoming Quality Control 收益質(zhì)量控制VQC: Vendor Quality Control售貨質(zhì)量控制IPQC: In Process Quality Control 制程質(zhì)量控制OQA: Out going Quality Control出貨質(zhì)量控制QE:Quality Engineer 質(zhì)量工程AQL: Acceptable Quality Level可接受的質(zhì)量水平DPPM: Defective Pieces Per Million uni

24、ts百萬件中有損件數(shù)PPM: Pieces Per Million 百萬分之一CS: Custom Service顧客服務MRB: Marerial Review BoardDMR Defective Material Report 材料缺陷報告RMA: Return Marerial Administration材料回收處理Life Test 壽命測試T/C: Temperature Cycle 溫度循環(huán)H/T: High Temperature Test高溫測試L/T: Low Temperature Test低溫測試ISO: International Standard Organiza

25、tion國際標準化組織SPC: Statistic process control 統(tǒng)計過程控制5S:整理.整頓.清理.清掃.素養(yǎng)VMI: Visual Mechanical Inspection外觀機構檢驗美軍標準MIL-STD: Military StandardSPEC: Specification規(guī)格AVL: Approval Vendor List合格廠商QVL: Qualified Vendor List合格廠商FQC: Final Quality Control 最終質(zhì)量控制OBA: Open Box Audit 成品檢驗EAR: Engineering Analysis Req

26、uestFAI: First Article Inspection首件檢驗VQM: Vendor Quality Management廠商質(zhì)量管理CAR: Corrective Action Request改進對策要求4M: Man; Machine; Material; Method 人，機，材，方法5M: Man; Machine; Material; Method; Mwasurment人，機，材，方法，測量MTBF: Mean Time Between Failure平均壽命TTL: TotalFIN Finance&Accounting財務與賬目P&L: Profit

27、 & LosePV : Performance Variance現(xiàn)象差異3 Element of Cost = M,L,OM:Material 材料L:Labor 人力Overhead管理費用Fix OHFix Overhead固定管理費用Var OHVariable Overhead不定管理費用COGS Cost Of Goods Sold 工廠制造成本AR:Account Receivable 應收AP: Account Payable 應支MIS Management Information System 資訊管理系統(tǒng)IS: Information System 資訊系統(tǒng)IT:

28、Information Technology 系統(tǒng)技術MRP: Material Requisition Plan 材料需求計劃I2:Information Integration System資迅整合系統(tǒng)SAP: System Application Programming系統(tǒng)申請項目ERP: Enterprise Resource Programming企業(yè)資源項目HR Human Resource 人力資源PR: Public relation 公共關系T/O: Turn Over Rate=Monthly T/O Total People*12GR: General Affair 總務

29、Organization 組織HQ Head Quarter 總公司Chairmen主席Lite-OnGroup光寶集團President 總裁Executive Vice President常務副總裁Vice President 副總裁HR Human Resource 人力資源部FIN Finance 貝才務Sales銷售R&D: Research & Developing 研發(fā)部QA:質(zhì)量保證QA DQA CSMIS: Management Information System資迅管理系統(tǒng)PUR 采購 PurchasingIMD: Image Management Div

30、ision 影像管理事業(yè)部ITS: Information Technology System計算機部QRA: Quality Reliability Assurance 品保部MFG: Manufacturing 制造部PMC: Production & Material Control生（產(chǎn)）物（料）管州）Materials 材料PC: Production Control生產(chǎn)控制MPS: Mass Production Schedule 量產(chǎn)計劃FGI: Finished goods Inventory 成品存貨UTS: Units To Stock 存貨單元WIP: Worki

31、ng In Process Inventory 在制品C/T: Cycle Time循環(huán)時間，瓶頸WD: Working Days 工作天MTD: Month To Days月初到今日（例如總表整理）YTD: Year To Days年初到今日50: Sales Order 銷售清單MO: Manufacture Order 制造清單BTO: Build To Order 訂單生產(chǎn)P/N: Part Number 料號MC: Material Control 材料控制MRP: Material Requisition Plan材料需求計劃INV: Inventory 存貨清單Inv Turn

32、Over Days=INVS/NSB X WD庫存周轉(zhuǎn)天數(shù)PSI: Production Shipping Inventory預備待出貨JIT: Just In Time 實時Safety Inventory 安全存量CKD: Completed Kits Delivery 全件組裝出貨SKD: Semi Kits Delivery 半件（小件）組裝出貨W/H: Warehouse 倉庫Rec: Receiving Center 接收中心Raw MTL原物料F/G: finish goods 成品Import/Export 進出口51: Shipping Instruction 發(fā)貨指令PL: Packing List包裝清單Inv: Shipping Invoice 出貨發(fā)票ETD: Estimated Time of Departure預估離開 / 發(fā)貨時間ETA