產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書

1、文件編號(hào)JS-OD12-03版本A0文件名稱：【產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書】Doc. No.: Product Packing Design Work Instruction日期2016.2.1頁碼6/6【產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書】【Product Packing Design Work Instruction】Code部門/崗位Department / Position份數(shù)Qty管制正本Controlled Document 管制副本Controlled Copy電子版Electrical Copy01總經(jīng)理General Manager可瀏覽Reading Free02管理者代表MR03副總經(jīng)理

2、Deputy General Manager04文控中心Document Control Center1üü05行政人事HR06質(zhì)量Quality 07工程Engineering08采購Purchasing 09生產(chǎn)Production 10市場Marketing11財(cái)務(wù)Accountant12研發(fā)R&DInitiated by DateDepartmentVerified by DateDepartmentApproved by DateDepartment修 改 履 歷Revision History版本Rev.修 改 描 述Description of Cha

3、nges修 改 人 Edited /Updated by日 期Date1. 目的Purpose為了規(guī)范公司產(chǎn)品包裝作業(yè)的運(yùn)作，保證產(chǎn)品能滿足客人的要求，保護(hù)產(chǎn)品在運(yùn)輸中不受破壞特制定本規(guī)范。In order to specify the operation of packing of product, ensure product can satisfy the requirements of customer, and protect the product from damage, we make this specification.2. 范圍Scope本規(guī)范適用于本公司出廠的全部產(chǎn)品。

4、Applicable to all products manufactured by our company3. 定義Definition無 none4. 職責(zé)Responsibility4.1 工程部負(fù)責(zé)定義產(chǎn)品包裝方式及進(jìn)行包裝驗(yàn)證；Engineering department is responsible for design and verification of packing of product.4.2生產(chǎn)部負(fù)責(zé)按包裝要求，進(jìn)行備貨，包裝等作業(yè)；Production department is responsible for the preparation, packing an

5、d other operations according to the packing specification.4.3 質(zhì)量部負(fù)責(zé)包裝檢驗(yàn)；Quality department is responsible for packing inspection;5. 程序Procedures5.1產(chǎn)品包裝設(shè)計(jì)原則Principles of product packing design 5.1.1滿足客戶要求 Meeting requirements of customter所有包裝設(shè)計(jì)，特別是每箱的裝箱數(shù)量，必須滿足客戶要求，在沒有征得客戶同意下，不可私自作有關(guān)改動(dòng)。如發(fā)現(xiàn)客戶要求有較大問題時(shí)可同

6、客戶交流后由客戶定奪。 All packaging design, in particular the quantity of cases per carton, must meet customer requirements. Without the consent of the customer, packing method cannot be changed. If there is a big problem in requirements of customers, communicate with customers, and decide by customers.5.1.2低

7、成本原則 Low Cost Principles包裝設(shè)計(jì)時(shí)要做到成本最低，效果最好。When designing the packing, use the lowest cost, and achieve the best results.5.1.3安全原則 Safety Principles設(shè)計(jì)包裝時(shí)必須充分考慮包裝材料對所包裝產(chǎn)品的安全性影響，不致因正常的運(yùn)輸、振動(dòng)、承載等外界作用致使包裝失敗。例如對于光潔度要求較高產(chǎn)品的表面要用保護(hù)膜加以保護(hù)，如玻璃表面、透明塑料表面、易刮花的五金表面，如產(chǎn)品之間摩擦碰撞會(huì)導(dǎo)致產(chǎn)品損壞的需要隔離包裝，如產(chǎn)品易碎需要有隔離層等。 When designin

8、g the packaging，the packaging material s impact on the safety of packaging products must be considered, avoid packing damage because of normal transport, vibration, bearing and other external effects. For example, the product have high surface requirements must use protective film, such as surface o

9、f glass , surface of transparent plastic, and surface of the metal that easy to be scratched. If the friction between products will lead the product damage, products need isolated packing. If product is fragile, a isolation layer is necessary.5.1.4體積最小原則 Smallest principle為了節(jié)省運(yùn)輸成本， 保證產(chǎn)品易便攜、易搬運(yùn)，故在進(jìn)行包

10、裝設(shè)計(jì)時(shí)須從包裝方法上考慮，盡量使包裝體積最小。 In order to save the transportation cost, ensure the product is easy to carry, the packaging design should be considered from the packaging method, as far as possible to minimize the size of the packaging.5.1.5易裝易取原則 Easy dismantling principle包裝設(shè)計(jì)時(shí)要考慮作業(yè)者在裝箱和拆箱時(shí)便捷、流暢，不要因設(shè)計(jì)缺陷而

11、致使作業(yè)者很難操作。Packaging design should consider convenience and fluency of boxing and unboxing, don't due to the design defects, cause the operator is difficult to operate. 5.1.6重量、數(shù)量適中原則 Weight and quantity moderate principle一般每箱產(chǎn)品的總重量應(yīng)在20kg以下以搬運(yùn)工可搬運(yùn)為原則。裝箱數(shù)量按客人要求執(zhí)行，若客人沒有要求則每箱所裝產(chǎn)品的數(shù)量一般為打數(shù)或其倍數(shù)如6、12、24

12、、48等，也可以是10的倍數(shù)，如10、20、50等，以方便計(jì)算。Generally, the total weight of each case should be below 20kg according to the principle that porter can carry. Packing quantity should meet the requirements of the customer, if the customer is not required, quantity of products in each box is generally onedozen or it

13、s multiple, for example 6, 12, 24, 48, also can be multiples of 10, such as 10, 20, 50, to facilitate the calculation.5.1.7重心最低原則 Lowest center of gravity principle在進(jìn)行包裝設(shè)計(jì)時(shí)，要使整箱的重心最低，以增加穩(wěn)定性。 In the packaging design, make the FCL lowest center of gravity, in order to increase the stability .5.1.8包裝箱外

14、形設(shè)計(jì)合理Reasonable packaging box design為保證結(jié)構(gòu)剛性包裝箱長、寬之比建議不大于2.5：1，高、寬之比不大于2：1并不小于0.15：1。 In order to ensure the rigid structure of packaging box, length and width ratio is not more than 2.5:1, high and wide ratio is not more than 2:1 and not less than 0.15:1.5.2產(chǎn)品包裝方式 Product packing method根據(jù)產(chǎn)品包裝要求及產(chǎn)品的特

15、點(diǎn)，選擇合適的包裝方式；According to the requirements of product packaging and the characteristics of the product, select a appropriate packaging method;5.2.1木箱包裝 Packed in wooden cases一般情況下，當(dāng)所包裝的產(chǎn)品很重（本身很重或數(shù)量很多導(dǎo)致很重），工人無法或不宜徒手搬運(yùn)時(shí)可采用木箱包裝。木箱通常情況下采用膠合板或熏蒸原木制作。 Generally, when the product is very heavy (itself is ve

16、ry heavy or quantity is large), workers can not or should not be able to use manual handling, wooden packing can be used. Wooden boxes are usually made of plywood or log fumigation.5.2.2紙箱包裝 Packed in paper cases 當(dāng)可采用紙箱包裝時(shí)，優(yōu)先選擇紙箱包裝。紙箱包裝又可分為以下幾種方式 When the carton packaging can be used, the priority c

17、hoice is carton packaging. Carton packaging can be divided into the following several ways a. 紙箱包裝：將產(chǎn)品直接放入紙箱內(nèi)。 Carton packaging: Put products directly into the carton b. 紙箱+內(nèi)盒包裝：將產(chǎn)品放入內(nèi)盒內(nèi)然后再放入紙箱內(nèi)。Carton + inner box packing: put the product into the inner box and then put it in the box. c. 紙箱+型紙包裝：將產(chǎn)品

18、直接放入紙箱并根據(jù)需要在相應(yīng)位置放入成型紙板，固定產(chǎn)品在紙箱內(nèi)的位置。 Carton + molding board packaging: Put the products directly into the carton and according to the requirements to put the molding board in the appropriate position, fix the location of the products in the box.不論采用哪種包裝方式必須對產(chǎn)品做好防潮處理，一般情況下可用PE膜/PE袋、珍珠棉、氣泡袋等材料對產(chǎn)品的外圍進(jìn)行包

19、裝保護(hù)。對于含電子元件的產(chǎn)品為了使包裝內(nèi)空氣干燥可使用硅膠等吸濕干燥。 No matter which kind of packing, treatment for moisturing must be good, in general, use PE film /PE bag, pearl cotton, bubble bags and other materials for the protection of the products outer packaging. For the product containing electronic components, i

20、n order to make the packaging air dry, use silica gel and others to absorb moisture and dry.5.3 標(biāo)簽要求 Labeling requirements標(biāo)簽設(shè)計(jì)一般要根據(jù)客戶的要求來確定，可直接印在箱體側(cè)面四面或打印出來貼在箱體側(cè)面四面。標(biāo)簽設(shè)計(jì)主要考慮以下幾方面的內(nèi)容：訂單號(hào)碼、產(chǎn)品型號(hào) 、裝箱數(shù)量、整箱凈重、整箱毛重、外箱尺寸、 產(chǎn)品產(chǎn)地、防潮防水易碎防倒置標(biāo)志等。 Label design in general is determined according to customers requir

21、ements, can be printed directly on the side of the box or printed out and put on the side of the box. Box label design mainly consider the following several aspects of content: purchase order number, product type, packing number, FCL net, FCL gross weight, carton size, product origin, waterproof , m

22、oisture proof ,fragile and anti inversion indicated.5.4產(chǎn)品包裝設(shè)計(jì) Product packaging design 5.4.1木箱包裝 Wooden box packing木箱一般采用膠合板或熏蒸原木為材料制作木箱的總高度不操過1.1米木箱至少其中一個(gè)方向的尺寸長或?qū)挷荒艹^1.1米.Wooden box is generally used plywood or fumigation wood, the total height of the box is not more than 1.1 meters, at least in on

23、e direction or width can not be more than 1.1 meters.5.4.2紙箱包裝Paper case packing根據(jù)產(chǎn)品的包裝要求選擇合適的紙板及紙箱。當(dāng)選擇紙箱的規(guī)格時(shí)，要充分考慮到所包裝產(chǎn)品的實(shí)際情況，合適的裝箱方式，盡量選擇合適的箱規(guī)，避免產(chǎn)品裝箱后紙箱過與空或太小，從而影響紙箱的總體承重強(qiáng)度。According to the requirements of the product packaging , choose the appropriate carton. When choosing carton specifications,

24、it is necessary to give full consideration to the actual situation of the packaging products, the suitable packing method, try to choose suitable box, avoid packing empty or too small, thus affect overall bearing strength of the carton.5.4.3包裝方案驗(yàn)證 Package verification不管采用哪一種方式的包裝，產(chǎn)品的包裝方案一定要通過事先驗(yàn)證。通過

25、實(shí)際或相似產(chǎn)品的擺放，從而確定相關(guān)包材的具體規(guī)格。必要時(shí)，還需要制作樣箱來進(jìn)一步驗(yàn)證。采用木箱包裝時(shí)，一般要做震動(dòng)測試，采用紙箱包裝時(shí)，一般要做跌落測試，跌落測試標(biāo)準(zhǔn)如下：No matter choose which kind of packaging method, the packaging method of the product must be verified prior. Through put the actual or similar product, choose the specific specifications of the package. If necessar

26、y, make sample cases to further verify. When using wooden boxes, need to do vibration test, when using carton packaging, need to do drop test, drop test standards are as follows: 5.4.4產(chǎn)品包裝方案制定 Product packaging solutions 根據(jù)實(shí)際驗(yàn)證的結(jié)果，編制正確的產(chǎn)品包裝規(guī)范，且對產(chǎn)品不同的包裝方式必須有一一對應(yīng)的包裝方案。該包裝方案里需明確說明產(chǎn)品的包裝方法，必要時(shí)，需要配置相應(yīng)的圖檔輔

27、助說明。包裝方案里需有明確的包材清單表，主要包含包材規(guī)格、數(shù)量、材料等。 According to the results of the actual verification, prepare the correct product packaging specifications, and different packaging methods of product must have a corresponding packaging plan. The packing plan needs to be clearly stated in the product packaging method, when necessary, it is necessary to configure the appropriate drawing