NE板鏈提升機(jī)使用說(shuō)明書(shū)

1、NE型高速板鏈斗式提升機(jī)NETypeHighSpeedDragChainElevator產(chǎn)品使用說(shuō)明書(shū)UsersGuidanceB錄Contents本使用說(shuō)明書(shū)是根據(jù)客戶(hù)的使用需求由一下構(gòu)成Thismanualcomprisesthefollowingbasedonuser怎requirements產(chǎn)品信息Productprofile3安全注意事項(xiàng)Securityitems4警告！Warning!5特別提示！Specialnotice!6一、提升機(jī)的用途及特點(diǎn)Purposeandcharacteristics7二、提升機(jī)的技術(shù)規(guī)范TechnicalSpecifications8三、提升機(jī)的結(jié)構(gòu)

2、及安裝簡(jiǎn)圖9四、提升機(jī)的搬運(yùn)、安裝和廢品處理Moving,installationanddisposal.101、提升機(jī)的搬運(yùn)、吊裝Movingandhoistingofthebucketelevator102、提升機(jī)的安裝說(shuō)明Installationspecification103、提升機(jī)的安裝要求Installationrequirement124、拆卸和廢品處理Unpackinganddisposedpartshandling13五、提升機(jī)的試車(chē)注意事項(xiàng)Commissioningattention13六、提升機(jī)的保養(yǎng)和潤(rùn)滑Maintenanceandoiling15七、提升機(jī)的使用維修O

3、perationmaintenance17八、提升機(jī)的故障分析Problemanalysis18九、提升機(jī)運(yùn)轉(zhuǎn)的安全警告Safewarningofthebucketelevator19產(chǎn)品信息Productprofile產(chǎn)品型號(hào)Model:1、NE300-45.03m-1左裝（Left）石灰石等混合料oflimestone,3輸送物料MaterialCompoundetc物料容重Density1.2t/m運(yùn)行速度Speed33m/min電機(jī)功率Motorpower75kW設(shè)備編號(hào)EquipmentcodeS41.07安全注意事項(xiàng)Securityitems為了安全、正確的使用本機(jī)，使用前務(wù)必認(rèn)真

4、閱讀本事項(xiàng)，在熟記設(shè)備原理、安全信息及注意事項(xiàng)后使用。Inordertousetheproductinthesafeandcorrectway,onemustreadcarefullythisfollowingitemsandgoredytohandleafterrememberingequipmentfundamental,securityinformationandnoticeitems.使用本產(chǎn)品的永無(wú)必須具備本手冊(cè)，閱讀后，請(qǐng)務(wù)必妥善保管，以便查詢(xún)。Theusermusthavethemanual,readitandkeepitforaftermathconsultation.本手冊(cè)和

5、設(shè)備的警告標(biāo)志是指如果不遵守有關(guān)要求，不采取相應(yīng)的措施，就有可能導(dǎo)致人員的傷害和設(shè)備的損壞。Thewarningsignalsinthemanualandontheequipmentmeanthattherelatedrequirementsandmeasuresmustbeobserved,otherwisepersonnelorequipmentwillbehurtordamaged.對(duì)操作本設(shè)備的人員要求Requirementonpersonnelwhohandletheequipment在本設(shè)備上進(jìn)行工作的人員要熟悉設(shè)備的安裝、調(diào)試、投入運(yùn)行的步驟和要求，一級(jí)對(duì)可能出現(xiàn)的各種緊急情況采

6、取相應(yīng)的措施，并要求必須具備一下條件：Thehandlingpeoplemustbefamiliarwithinstallation,testing,operationproceduresandrequirementsandshouldbecapableoftakingpropermeasuresatvariousemergencies.Thefollowingconditionsareinneed:經(jīng)過(guò)培訓(xùn)合格，能夠按照常規(guī)和手冊(cè)規(guī)定的安全操作步驟工作，并能進(jìn)行對(duì)設(shè)備的維修、使用和維護(hù)，同時(shí)還必須做到：Qualifiedaftertraining;capableofhandlingaccor

7、dingtocommonrulesandsperifiedrulesofsafeoperationalproceduresinthemanual;Capableofmaintenance,operation;Thefollowingshouldalsobemade:1、每日檢查安全裝置是否正常；Dailycheckofthesecuritydevice;2、確保開(kāi)機(jī)前所有操作者都保持警戒；Keepoperator'swatchingbeforestartup;3、保持各零件的活；Keepcleaningofvariousparts;4、未做好保養(yǎng)、準(zhǔn)備及妥善的調(diào)整前，不得開(kāi)機(jī)。Nost

8、artupbeforepropermaintenance,preparationandcorrectadjustment.警告！Warning!1、本設(shè)備帶有危險(xiǎn)電壓，設(shè)備上電后在運(yùn)行和操作時(shí)，不得打開(kāi)電柜門(mén)和電器控制箱以免觸電帶來(lái)危險(xiǎn)。Equipmentwithdangerouselectricity.Whenoperationwithelectricity,electriccabinetandcontrolcabinetdoorcannotbeopentoavoidelectricitydanger.2、本設(shè)備的各調(diào)節(jié)部位在機(jī)器出廠(chǎng)時(shí)都已調(diào)整到工作狀態(tài)，任何非專(zhuān)業(yè)人員不得任意改變，如確定需

9、要調(diào)整，應(yīng)由專(zhuān)業(yè)人員進(jìn)行。Alladjustmentunitshavebeenputintooperationpositionbeforedelivery.Nochangebyanynonprofessionalsatwill.Ifnecessaryadjustmentneedtobemade.,itshouldbedonebyprofessional.3、防止兒童和非機(jī)器操作人員接觸或接近本設(shè)備。Noapproachtotheequipmentbyanychildandnon-operator.4、在安裝和調(diào)試設(shè)備之前，請(qǐng)仔細(xì)閱讀這些安全規(guī)則和警告，一級(jí)設(shè)備上粘貼的所有警告標(biāo)志，確保警告標(biāo)志

10、置于醒目的位置，并更換損壞和脫落的標(biāo)志。Beforeinstallationandcommissioning,pleasereadthesesecurityrulesandwarnningcarefullyandallwarningsignalsontheequipment.Warningsignalsmustbeplacewhereeasytobureadandalldamagedordisappearedsignalsneedtoberestored.5、只有熟悉本手冊(cè)所有安全說(shuō)明和有關(guān)安裝、調(diào)試、操作和維修的規(guī)定，正確地進(jìn)行搬動(dòng)、裝卸、維護(hù)，是實(shí)現(xiàn)本設(shè)備安全和成功投入運(yùn)行的可靠保證。To

11、keeptheequipmentinsafeandreliableoperation,alltherulesaboutinstallation,testing,operationandmaintenanceonthemanualshouldbefamiliarized.特另U提示！Specialnotice!使用設(shè)備的安全注意事項(xiàng)：Securitynoticeforoperation:1、本機(jī)在投入運(yùn)行之前，必須進(jìn)行無(wú)負(fù)荷試車(chē)和負(fù)荷試車(chē)。Nonloadandloadcommissioningbeforetheequipmentisputintooperation.2、本機(jī)須在空載下啟動(dòng)，停車(chē)前

12、停止喂料，將物料卸完后方可停車(chē)。Theequipmentmuststartnonloaded.Feedingstopfirstandafterfullydischargingtheequipmentcanbestopped.3、本機(jī)在工作過(guò)程中應(yīng)有固定的操作人員，且應(yīng)進(jìn)行必要的培訓(xùn)方可上崗。Particularoperatorshouldbematchedforhandlingtheequipmentandbeginhisresponsibilityafternecessarytraining4、本機(jī)在工作時(shí)，所有檢視門(mén)必須全部關(guān)閉，并且在上部、下部及中間經(jīng)常打開(kāi)的檢視門(mén)處安裝低壓照明設(shè)備。I

13、noperationallinspectiondoorsmustbeclosed.Lowvoltagelightingneedtobeplacedatupper,lowerandmiddlesectioninspectiondoor.5、工作過(guò)程中發(fā)生故障應(yīng)立即停止運(yùn)轉(zhuǎn)，消除故障。但當(dāng)故障程度對(duì)運(yùn)轉(zhuǎn)無(wú)影響時(shí)應(yīng)作記錄，待檢修時(shí)消除。Anyproblemoccurredinoperation,theequipmentshouldbestoppedandtheproblembesolved.Ifminorproblemwithnoinfluencetotheoperation,itcanbesolv

14、edduringmaintenance.6、操作人員應(yīng)經(jīng)常檢查各部件工作情況，應(yīng)絕對(duì)禁止在運(yùn)行時(shí)對(duì)運(yùn)行部件進(jìn)行活掃或修理。Regularchecktoworkingparts.Nocleaningandrepairontheworkingpartsinoperation.7、本機(jī)在工作過(guò)程中應(yīng)保持各潤(rùn)滑點(diǎn)正常潤(rùn)滑。Keepmormaloilingatalloilingpoints.8、通往緊急停機(jī)開(kāi)關(guān)的通道應(yīng)無(wú)障礙物，各走道處應(yīng)有照明設(shè)施。Noobstaclesinaccesstoemergencyswitchandallwalkwayswithlighting.一、提升機(jī)的用途及特點(diǎn)Purp

15、oseandcharacteristics提升機(jī)是應(yīng)用最廣泛的一種垂直提升設(shè)備，它被用來(lái)提升各種物料，如：礦石、煤、水泥熟料等。NE系列板鏈?zhǔn)教嵘龣C(jī)是本公司引進(jìn)國(guó)外同類(lèi)產(chǎn)品先進(jìn)技術(shù)開(kāi)發(fā)的產(chǎn)品。在各工業(yè)國(guó)家，這類(lèi)提升機(jī)應(yīng)用極廣。NSE系列板鏈?zhǔn)教嵘龣C(jī)共有11種型號(hào)：NE15NE3(XNE5(XNE10CXNE15CXNE20&NE30&NE40CXNE50&NE60&NE800產(chǎn)品企業(yè)標(biāo)準(zhǔn)Q/LTJ004-1999。該類(lèi)型提升機(jī)具有以下特點(diǎn)：Elevatoristhemostwidelyusedequipmentforverticalhoist.Itisusedf

16、orhoistingvariousmaterials,suchasstone,coal,cement,cementclinkeretc.NSEtypehighspeeddragchainelevatorisaproductofourcompany,developedonbasisofimportedadvancedtechnologyofsimilarproduct.Thistypeofelevatoriswidelyusedinindustrialcountries.NSEtypehighspeeddragchainelevatorhas11types:NE15>NE3(XNE5(XN

17、E10CXNE15CXNE20CXNE30CXNE40QNE50CXNE60CXNE800.TheenterprisestandardoftheproductisQ/LTJ004-1999.Thetypeofmachinehasthefollowingfeaturestoenhance:1、輸送范圍廠(chǎng)，該型斗提機(jī)即可提升一般粉狀、顆料狀和塊狀物料，又可提升磨琢性較大的物料，且物料溫度最高可達(dá)到250C。Wideconveyingapplication.Itisapplicableforelevatinggeneralpowder,granularandlumpandevenabrasivebi

18、glumpswiththehighesttemperatureof250C.2、輸送功率小、節(jié)能，該系列提升機(jī)采喂料式進(jìn)料，垂力誘異式卸料。既減少了不挖掘功，惰性功，又減少返料現(xiàn)象。Itisenergyeconomicaltypewithcomparativelylowerconveyingpowerconsumption.Theseriesadoptsfeedinginputandweightingguidingdischarge,withreductionofnon-diggingpower,inertiapowerandmaterialreturnoccurrence.3、輸送能力大。該

19、系列提升機(jī)最大輸送量可達(dá)800n3/h。Highcapacity.Thehighestcapacityreaches800m3/h.4、使用壽命長(zhǎng)，提升機(jī)的喂料采用流入式，牽引鏈?zhǔn)歉邚?qiáng)度耐腳板鏈?zhǔn)芥湕l，大大減小了磨拉磨損，提高了使用壽命，延長(zhǎng)了大修期。Longlifeoperation.Flow-infeedingmodelandhighstrength,wareresistanceplatechainascarryingmembergreatlyreduceabrasionandincreaseoperationlife.5、運(yùn)行平穩(wěn)，操作方便。本機(jī)殼體折彎壓型.保證了整機(jī)的剛性。驅(qū)動(dòng)部分的

20、大平臺(tái)設(shè)計(jì)為操作維護(hù)提供了方便。Stableoperationwitheasyhandling.Theequipmentcasingisfoldingpressformedwithgreatstrength.6、密封性好。該機(jī)無(wú)論是軸封、檢視門(mén)的密封，還是焊接部位均采先進(jìn)的設(shè)計(jì)和可靠的工藝，從而保證了整機(jī)的密封，減少了環(huán)境污染。Goodsealperformance.Advanceddesignandreliableworkmanshipadoptinshattseal,inspectiondoorsealandweldingpoints.Theconipleteequipmenthashig

21、hsealperformancewithreducedenvironmentalpollution.二、提升機(jī)的技術(shù)規(guī)范TechnicalSpecificationsNE系列提升機(jī)的技術(shù)規(guī)范表NEseriesbucketelecatortechnicalspecifications提升機(jī)型號(hào)Model提升量Capacityn3/h料斗容積Bucketvolume(L)斗距Bucketgap(mm)斗速Bucketspeedm/min物料最大塊度Max.sizeofmaterial占百分比%Ratio%10255075100NE15152.5203.229.86550403025NE30327.

22、8304.830.19075584740NE506014.7304.830.19075584740NE1001103540031130105806555NE15017052.240031130105806555NE20021084.6500301701351008570NE300320127.5500301701351008570NE400380182.56003020516512510590NE500470260.970030240190145120100NE600600330.270030240190145120100NE800800501.880030275220165135110注：料

23、斗填充系數(shù)按0.7計(jì)算。N.B.Fillingfactorofbucketiscalculatedat0.7.三、提升機(jī)的結(jié)構(gòu)及安裝簡(jiǎn)圖StructureandbriefinstallationsketchNE系列板鏈?zhǔn)教嵘龣C(jī)由上部區(qū)段、中部機(jī)殼、下部區(qū)段、運(yùn)行部件、驅(qū)動(dòng)裝置、檢修平臺(tái)和吊架組成1、上部區(qū)段：由頭軸總成、上部機(jī)殼及卸料口組成。Uppersectioncomposedofheadaxixassembly,appercaningwithmitsanddischargingoutlet.2、中部機(jī)殼(首節(jié)中間節(jié))L=2.5米，安裝在上部區(qū)段下第一個(gè)中部機(jī)殼。Middtecaring(

24、thefirstsection)L=2.5minstalledordinarilyatthefirstpitchundertheuppersection3、中部機(jī)殼(標(biāo)準(zhǔn)中間節(jié))L=2.5米。Middtecaring(standard)L=2.5m4、中部機(jī)殼(帶門(mén)中間節(jié))L=2.5米。Middtecaring(withinspectiondoor)L=2.5m5、中部機(jī)殼(非標(biāo)中間節(jié))L=0.5米2.8米。Middtecaring(nonstandard)L=0.52.8m6、下部裝置：安裝有張緊緊置(料位開(kāi)關(guān)、速度開(kāi)關(guān)用戶(hù)自定)Lowerinstalled:installedwithten

25、sioningdevice(levelswitchesandsweepswithbycustomers)7、運(yùn)行部件：由料斗和套筒滾子鏈條組成，采取雙排鏈。Movingpartsconsistofbucketsandsleevedrollerchain.adoptmulti-rowchain.8、檢修平臺(tái)。Maintenanceplatform.9、驅(qū)動(dòng)裝置一一采取Y系列電動(dòng)機(jī)，通過(guò)液力偶合器、減速器和鏈傳動(dòng)減速器(溫度開(kāi)關(guān)用戶(hù)自定)。AdoptingY-seriesmotors,isthroughfluipcouplings,chaindrivingreducer(thetemperatur

26、eswitchbycustomers).10、維修架。Hangingracks.四、提升機(jī)的搬運(yùn)、安裝和廢品處理Moving,installationanddisposal1、提升機(jī)的搬運(yùn)、吊裝Movingandhoistingofthebucketelevator本機(jī)按照GBn19383«出日機(jī)械電！儀器儀表產(chǎn)品包裝通川技術(shù)條件采用裸裝形式，可用鏟車(chē)吊車(chē)進(jìn)行裝卸。TheCquipmentisbarepackcdaccordingtoGBn193一83“Generaltechnicalconditionsofpackingforexportedmechanicalandelectri

27、calinstrumentsandmeters”withbottomfastenedandsliding,easytobemovedbyforkliftandcrane.2、提升機(jī)的安裝說(shuō)明Installationspecification2.1、安裝前的準(zhǔn)備工作Prcparationbeforeinstallation在正式安裝設(shè)備之前必須做好以下準(zhǔn)備工作：Thefollowingnccdtobcdoncbcforeinstallation2.1.1、仔細(xì)閱讀本手冊(cè)和提升機(jī)安裝總圖，熟悉安裝技術(shù)要求，按基礎(chǔ)圖檢查基礎(chǔ)尺寸是否符合要求。Carefullyreadthemanualandbuck

28、etelevatorgeneralinstallationdrawing,getfamiliarwithinstallationtechnicalspecificationsandcheckbasicmeasuresaccordingtothedrawings.2.1.2、對(duì)照安裝總圖和裝箱活單活點(diǎn)零部件數(shù)量，檢查其質(zhì)量。Checkquantityandqua1ityofthepartscomparedwiththegenera1installationdrawingsandpackinglist.2.1.3、熟悉整機(jī)及部件的產(chǎn)品說(shuō)明書(shū)，了解安裝、調(diào)試方法、技術(shù)要求、注意事項(xiàng)，準(zhǔn)備必要的安裝工

29、具（起吊用具、測(cè)量裝置、扳手等）。Getfamiliarwithequipmentmanualandmastertheinstallation,testingandtechnicalrequirements,attentionnotesandnecessaryinstallationtools(hoisting,measurementandwrenchtools,ctc)2.2、安裝順序Inslallationorder2.2.1、斗式提升機(jī)是分若十部件出廠(chǎng)的，因此安裝現(xiàn)場(chǎng)具體情況參照下面安裝順序把各部件預(yù)先運(yùn)到世道的位置，根據(jù)安裝總圖，參照下列順序進(jìn)行安裝：根據(jù)圖紙?jiān)诨A(chǔ)上安設(shè)地腳螺栓，將下

30、部裝置固定在基礎(chǔ)上，并校平基準(zhǔn)面(其上法蘭面)。Thebucketelevatorisdeliveredinseveralparts.Basedonsiteconditions,pleaserefertothefollowingordertoplacethepartstoproperpositionandassemblethemaccordingtothegeneralinstallationdrawings:Placeanchorboltsonthefoundationaccordingtothedrawingandfastenthelowersectiononit.Thelevelshou

31、ldbecheckedandcorrected(uppersurfaceofflange).2.2.2、下部裝置上按照要求(檢視門(mén)中部機(jī)殼按工藝要求布置)逐一安裝中部機(jī)殼，可在各種機(jī)殼法蘭連接處墊1-3mm®封材料。Continuouslyinstallmiddlecasingaccordingly.1-3mmsealmaterialcanbeplacedatflangeconnection.2.2.3、中部機(jī)殼安裝校準(zhǔn)后，安裝上部裝置。一般情況下，用戶(hù)應(yīng)在上部或中部(間隔5-8m)需設(shè)置支撐裝置。支撐裝置應(yīng)可靠地固定在附件的建筑上，并允許提升機(jī)在垂直方向上可自由伸縮。Aftermi

32、ddlecasinginstalled,checkedandcorrected,theuppersectionwillbeinstalled.Generally,inuppersectionormiddlesection(every5-8m)supportunitshouldbesetbytheuser.Supportunitshouldbefastenedfirmlywiththeneighboringstructureandkeepbucketelevatorflexibleintheverticaldirection.2.2.4、安裝驅(qū)動(dòng)裝置。在上部裝置安裝完結(jié)后，先把平臺(tái)用螺栓聯(lián)結(jié)在上

33、部機(jī)殼上，并用支撐桿加固，再在平臺(tái)上焊接維修架和欄桿。然后安裝驅(qū)動(dòng)裝置。在驅(qū)動(dòng)裝置調(diào)整校平后，把驅(qū)動(dòng)底座與驅(qū)動(dòng)支撐架牢固地焊在一起，再通過(guò)墊片對(duì)驅(qū)動(dòng)進(jìn)行微調(diào)。Drivingunitinstallation.Afterinstallingtheuppersection,assembletheplatformwithboltingconnectionandstrengthenedbythesupportingrod.Weldingmaintenancerackandrailsontheplatform.Mountthedriveunit,checkandcorrectthelevel,thenfi

34、rmlyweldingconnectthedriveseatwiththedriversupportframeandthroughthegasketonthedrivertofine-tune.2.2.5、安裝運(yùn)行部件。先將尾軸調(diào)整到行程的最高位置，在下部檢修門(mén)處把分等段組裝的鏈斗組引入，從尾軸鏈輪下通過(guò)進(jìn)料側(cè)吊起，直至組裝完畢。Installthemovingparts.Firsttoadjustthetailshafttothehighestlocationandintroduceintothechainandbucketgroupsonebyoneattheinspectiondoor.

35、Hoistingfromthefeedingsidefromthetailshaftsprockettotheendoftheassembly.2.2.6、最后安裝左右半罩，設(shè)置電器線(xiàn)路及安全保護(hù)裝置。Assembletheleftanfrighthalfcover,electricalcablesandsecurityandprotectionunits.3、提升機(jī)的安裝要求Installationrequirement3.1、提升機(jī)的基礎(chǔ)必須整齊，不應(yīng)有明顯的錯(cuò)位。整機(jī)中心線(xiàn)應(yīng)力求在同一鉛垂線(xiàn)上，最高的累計(jì)偏差不超過(guò)表2的規(guī)定。（如圖2）Bucketelevatorfoundationmu

36、stbeinorderwithnomisalignment.Thecenterlineofthecompleteequipmentshouldbeshouldnotexceedastheform2shows.3.2、各節(jié)中部機(jī)殼的法蘭面必須整齊，不應(yīng)有明顯的錯(cuò)位。中部機(jī)殼的連接間允許墊入12毫米厚的防水粗帆布、毛氈或石棉橡膠板，用以保證密封和法蘭面的水平度。Allmiddlecasingflangesurfacemustbeinorderwithnomisalignment.1-2mmwaterresistancecanvas,feltorasbestosrubbergasketcanbeus

37、edinmiddlecasingconnectiontoensureleveldegreeofsealAndflangesurface.3.3、提升機(jī)主軸對(duì)水平面的平行度為3/1000,主軸與尾軸應(yīng)相互平行，上下鏈輪的相對(duì)位置應(yīng)對(duì)準(zhǔn)。inthesameandtheaccumulateddeviationshaftskeepparalleled.Upperandlowersprocketlocationkeepaligned.3.4、驅(qū)動(dòng)裝置安裝后，主軸與減速機(jī)低速軸軸線(xiàn)之間的徑向位移不得大于0.3毫米，最大軸線(xiàn)交角不得大于40。驅(qū)動(dòng)裝置上電機(jī)、液力偶合器與減速機(jī)的中心線(xiàn)的同軸度應(yīng)在1毫米內(nèi)。逆

38、止器逆止方向應(yīng)與主軸的旋轉(zhuǎn)方向相反。Afterdriveunitinstallation,axial表2(Form2)測(cè)量部位Measuringlocation公差值(Tolerance)mmHv10mH=1020H>20m(A1-A2)4578(B1-B2)Themajorshaftofthebucketelevatorhastheparalleldegreeagainsthorizontallevelof3/1000.Majorandtaildeviationbetweenmajorshaftandreducerlowerspeedshaftshouldnotexceed0.3mma

39、ndtheaxialangleshouldnotexceed40.Mountingmotor,hydrauliccouplingandreducershouldkeepcoaxialdegreewithin1mm.Backstopdirectionshouldkeepcontrarywithmajorshaftrotationdirection.3.5、本機(jī)安裝要保持拉緊裝置有足夠的調(diào)節(jié)行程。在牽引件安裝調(diào)整好后，未被利用的行程應(yīng)不小于全部行程的1/3。鏈條不應(yīng)過(guò)緊。Duringtheinstallation,thetake-updeviceshouldkeepenoughadjustment

40、spacing.Aftertheinstallationandadjustmentofthecarryingmember,theunusedspacingshouldbelessthan1/3ofthetotalspacing.Thechainshouldnothetootensioned.3.6、對(duì)于雙排鏈連接后的兩根鏈條長(zhǎng)度誤差應(yīng)盡可能小。DifferenceofthedoublechainshouldbeaslittleaspCsibleafterconnection.3.7、在上述要求全部到達(dá)后，則將所有螺栓重新擰緊，并清除提升機(jī)內(nèi)的零碎材料，向各潤(rùn)滑點(diǎn)加注必要的潤(rùn)滑油，即可進(jìn)行空負(fù)荷

41、試車(chē)。Afterallaboveachieved,allboltsshouldbetightened.Variouspiecesofmaterialleftinthebucketelevatorshouldberemovedandoilshouldbefilledatalloilingpoints.Thennonloadcommissioningcanbemade.4、拆卸和廢品處理Unpackinganddisposedpartshandling本斗提機(jī)大部分部件為裸裝和少數(shù)鐵質(zhì)包裝，對(duì)于裸裝的鋼性底座和鐵箱可以重復(fù)使用；對(duì)于易拆的螺栓，可以回收保管。以備將來(lái)使用活返回。Mostbucket

42、elevatorpartsarebarepackedandafewarepackedinironoriron.Hardseatinbarepackingandboardinironcanberecycled.Foreasydismantledbolts,theycanbekept.Pleasekeepthemforfutureuseorreturn.五、提升機(jī)的試車(chē)注意事項(xiàng)Commissioningattention提升機(jī)在投入運(yùn)行之前，必須進(jìn)行無(wú)負(fù)荷試車(chē)和負(fù)荷試車(chē)。Beforeputintoofficialoperation,bucketelevatormustbemadenonloadan

43、dloadcommissioning.無(wú)負(fù)荷試車(chē):Nonloadcommissioning1、在啟動(dòng)電機(jī)之前應(yīng)注意其運(yùn)行方向，切勿接反，空載功率應(yīng)不超過(guò)額定功率40%Beforemotorstartup,oneshouldpayefltentiontoitsrotationdirection.Nonloadpowershouldnotexceed40%oftheratedpower.2、注意料斗牽引鏈條及鏈輪的運(yùn)行情況，運(yùn)行部分不得與其它固定部分發(fā)生碰撞及卡住現(xiàn)象，兩根鏈條運(yùn)行應(yīng)一致，料斗不允許歪斜。Oneshouldpayattentiontothecarryingchainandsproc

44、ketmoving.Movingpartsshouldnotcollidewithstaticparts.Thetwochainsshouldkeepinconcert.Bucketshouldnotbelopsided.3、檢查各軸承的溫升是否正常(運(yùn)轉(zhuǎn)2小時(shí)后，溫升不大于60C)。潤(rùn)滑密封性能是否良好。Checkallbearingtemperaturerising(after2houroperation,withnohigherthan60C).Andcheckoilandsealperformance.4、減速器是否正常，有無(wú)過(guò)激響聲及滲漏現(xiàn)象，檢查傳動(dòng)鏈條的松緊情況。對(duì)于直聯(lián)式減速器

45、應(yīng)注意聯(lián)軸器是否安全可靠。Checkthereducertomakesurenoabnormalnoiseorleaking.Checkwhethermovingchaingetloose.Fordirectconnectionreducer,shouldcheckthesecurityandreliabilityofthecoupling.5、檢查逆止裝置，運(yùn)轉(zhuǎn)時(shí)是否有異常噪音和過(guò)熱現(xiàn)象。逆止器是否靈敏可靠。Checkthebackstopdevicetoseewhetherabnormalnoiseandoverheatoccur.Andcheckwhetherbackstopkeepse

46、nsitive.6、檢查所有緊固件是否有松動(dòng)現(xiàn)象，停車(chē)后應(yīng)特別注意料斗與鏈條固定螺栓的緊固情況。Checkallfastenerswhetheranylooseningoccurs.Afterstop,oneshouldpayspecialattentiontofasteningsituationbetweenbucketandchainfasteningbolts.7、無(wú)負(fù)荷試車(chē)結(jié)束并認(rèn)為滿(mǎn)意后，可進(jìn)行負(fù)荷試車(chē)。Loadcommissioningcanbestartonlyaftersatisfactoryendingofthenonloadcommissioning.負(fù)荷試車(chē)：Loadco

47、mmissioning1、負(fù)荷試車(chē)應(yīng)按照原設(shè)計(jì)的輸送量及所擬輸送物料的條件下進(jìn)行運(yùn)轉(zhuǎn)。電器控制可靠。電機(jī)、減速機(jī)及逆止器運(yùn)轉(zhuǎn)應(yīng)平穩(wěn)。Loadcommissioningshouldbeperformedbasedonoriginaldesignedcapacityandconveyedmaterial.ElectricalcontrolsystemshouldbeinreliableoperationandMotor,reducerandbackstopshouldbeinstableoperation.2、在均勻喂料的情況下，提升機(jī)應(yīng)達(dá)到設(shè)計(jì)要求的輸送量，并不應(yīng)有明顯的回料及積塞現(xiàn)象。Unde

48、revenfeeding,thebucketelevatorshouldachievedesignedcapacityandhavenoapparentmaterialreturnandblocking.3、觀(guān)察輸送物料在料斗內(nèi)填充是否均勻，檢查卸料情況。Patattentiontowhethermaterialevenlyfeedingthebucketanddischargingperformance.4、上下部裝配工作情況如何，兩根鏈條的運(yùn)行速度應(yīng)完全一致，不得歪斜，運(yùn)行速度是否負(fù)荷要求。Checktheassemblyoftheupperandlowersection.Checkwhe

49、thertwochainsinthesamespeed.Nolopsidedbucketsandoperationspeedshouldcomplywiththeoriginalrequirement.5、應(yīng)多次停止提升機(jī)的運(yùn)行，以檢查逆止器的動(dòng)作是否可靠。Severalstopsshouldbemadetocheckbackstopdevicereliability.6、檢查整機(jī)運(yùn)行是否平穩(wěn)，噪聲不超過(guò)JB3926-85規(guī)定的要求。Checkwhetherthecompleteisinstableoperation.ThenoiseshouldcomplywithJB3926-85rules

50、.7、負(fù)荷試車(chē)持續(xù)時(shí)間不少于16小時(shí)。Loadcommissioningshouldlastnotlessthan16hours.8、消除負(fù)荷試車(chē)缺陷，確認(rèn)滿(mǎn)意后方能移交生產(chǎn)。Anycommissioningdefectsshouldberemovedbeforeacceptanceandputintoofficialoperation.9、設(shè)備正常運(yùn)轉(zhuǎn)1個(gè)月，檢查所有緊固部位有否松動(dòng)，對(duì)料斗和輸送鏈聯(lián)接螺栓進(jìn)行全面檢查后，并用電焊將其釧焊。Afterone-monthnormaloperation,checkifthereisanylooseningofthefasteningparts.C

51、heckallconnectingboltsbetweenbucketsandconveyingchainandweldallloosenedparts六、提升機(jī)的保養(yǎng)和潤(rùn)滑Maintenanceandoiling為了使提升機(jī)正常工作，保證工作可靠，增長(zhǎng)使用壽命，用戶(hù)應(yīng)根據(jù)具體情況，制訂維修保養(yǎng)制度。Inordertokeepthebucketelevatorinnormal,reliableandlongerlifeoperation,theusershouldformulatethemaintenanceregulation.1、例行保養(yǎng)Regularmaintenance1.1、保持斗提

52、機(jī)環(huán)境清潔，定期清掃機(jī)身和驅(qū)動(dòng)裝置；Keepcleanenvironmentanddoregularcleaningforthebucketelevatorbodyanddriveunit;1.2、定期檢查緊固件是否松動(dòng)脫落；Regularcheckforfastenerstoseewhethertheygetloose;1.3、電器線(xiàn)路插頭是否完好；Checkwhetheranyproblemwiththeelectriclineandplugs:1.4、檢查各潤(rùn)滑點(diǎn)（表3）是否加足。Checkwhetherallpointwithenoughoil.表3(form3)潤(rùn)滑部位表Tableo

53、flubricationlocationsNo.潤(rùn)滑部位Oilingpart潤(rùn)滑材料Oilingcategory潤(rùn)滑周期Oilingperiod潤(rùn)滑方式Oilingmethod1頭軸軸承Headbearing耐水潤(rùn)滑脂Waterresistantgrease200小時(shí)200h手工加脂潤(rùn)滑Manualgreaselubrication2齒輪減速器Reducer汽車(chē)機(jī)油Automobileoil6個(gè)月6months飛濺潤(rùn)滑Splashlubrication3電動(dòng)機(jī)Motor耐水潤(rùn)滑脂Waterresistantgrease6個(gè)月6months手工加脂潤(rùn)滑Manualgreaselubricatio

54、n4液力偶合器FluipcouplingsN32號(hào)液壓油N32#Hydraulicoil3個(gè)月3months連續(xù)潤(rùn)滑Continuous2、一級(jí)保養(yǎng)ClassImainteance2.1、整機(jī)連續(xù)運(yùn)轉(zhuǎn)三個(gè)月后，進(jìn)行一次檢查保養(yǎng)，防止機(jī)件過(guò)度磨損，延長(zhǎng)整機(jī)壽命；After3monthcontinuousoperation,thecompleteequipmentshouldbemadeacheckuptoavoidoverwareofpartsandtokeepalongerusefullife;2.2、清洗傳動(dòng)裝置，給傳動(dòng)鏈加油，跟換減速機(jī)內(nèi)潤(rùn)滑劑；Cleaningthemovingunit,

55、oilingthemovingchainsandchangeinneroilofthereducer;2.3、檢查電磁開(kāi)關(guān)的線(xiàn)圈鐵芯是否上下靈活，油杯是否有油，油面及粘度等是否負(fù)荷規(guī)格，各接觸點(diǎn)是否良好；Checkwhethercoilheartoftheelectromagneticswitchisfreeinupanddownaction.Checkwhetheranyoilintheoilingcupandwhetheroilsurfaceandvisconietricdegreearequalified.Checkwhetheranyproblemwithtouchpoints;2.4

56、、清掃電機(jī)。Cleaningthemotor.3、二級(jí)保護(hù)ClassTImaintenance整機(jī)運(yùn)轉(zhuǎn)一年后，必須進(jìn)行一次檢查、保養(yǎng)并作記錄，為以后保養(yǎng)作參考。Afteroneyearoperation,aregularcheckupandmaintenancewillbemadeandrecordedforlatermaintenancereference.3.1、拆開(kāi)電機(jī)接線(xiàn)盒，檢查相線(xiàn)和相線(xiàn)間的絕緣，相線(xiàn)和鐵殼間的絕緣，絕緣電阻凡不到0.5兆歐的必須查明原因，加以維修；Openthemotorterminalboxandchecktheinsulationbetweenphaseline

57、sandbetweenphaselineandironcasing.Ifinsulationlessthan0.5MQ,thereasonnustbefoundoutforcorrection.;3.2、拆開(kāi)接線(xiàn)板進(jìn)行檢查、清洗、校正；Opentheconnectionboardforcheck,cleaningandcorrection;3.3、檢查易損件，若磨損過(guò)大，應(yīng)更換。Checkeasywaremembersandchangeoverwareparts.七、提升機(jī)的使用維修Operationmaintenance1、本機(jī)在工作過(guò)程中應(yīng)有固定的操作人員，且應(yīng)進(jìn)行必要的培訓(xùn)方可上崗。Inoperationthebucketelevatorshouldhavefixedoperatorwhoneedtakenecessarytrainingbeforeparticipation.2、本機(jī)的使用條件(輸送物料特性、工作條件、輸送量等)應(yīng)嚴(yán)格遵守說(shuō)明書(shū)的一切規(guī)*a£