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1、 INSPECTION OPERATION SHEETIOS NO.DESCRIPTIONXM-14-REV0Mains Voltage Class I LightsNO.AQLCLASSINSPECTION/TESTPARAMETERMEASMETHODSPECIAL INSTRUCTIONSCONFROMANCEYESNON/A10CriticalMains Plug Check for correct symbols and their authenticity. Check if there is foreign metal object within the plug.VisualP

2、remier Specification: PD/303 and BS 1363.This check to be reported as found on FRI report.20CriticalPull test for terminals:20 N for 1 min. Terminal should not detach fm the wire.Visual/Physical30CriticalCheck cable anchorage by pulling the wires with 60N (round 6kg weight), 25 times, 1 S each time.

3、 The wire movement should not exceed 2mm.Visual/PhysicalPremier Specification No. PD/303. 42.5MajorCheck 10% of sample for the following: a) Open plug and check for correct wiring.b) Ensure no strands protrude out of terminals and that both terminals are screwed tightly onto the wire.c) Ensure termi

4、nals are not soldered.Visual Premier Specification No. PD/30350CriticalCheck for correct fuse (3 Amp) and its authenticity.VisualFuse to meet BS specification BS 136260CriticalSecurity of Bulbholdersa) Check for Premier approved bulb and bulb holder against Premier Product Specification Sheet.b) Che

5、ck 10% of sample size to ensure bulb glass does not rotate when subjected to a torque of 0.025NmVisualAny other bulb holder is unacceptable.70CriticalConduct a push test on bulb holder with a force of 15N (1.5kg) to each wire then 30N (3kgs) to 2 wires together. All for 1min. After test, the wires s

6、hould not move more than 0.8 mmVisual/Physicalspecification PD/304.80CriticalConduct a pull test on bulbholder with a force of 30N (3kg) to each wire for 50 times. After test, the wires should not move more than 2 mmVisual/Physicalspecification PD/304.90CriticalFire Retardant of Bulbholder:Put the b

7、ulbholder in needle flame for 10 s. After removal of flame, the holder burning shall not exceed 30 s and burning drops fm holder shall not ignite tissue 200 mm below Visual/Physical102.5MajorReplacing bulbs:The bulb should not be pull out with force less than 3N (0.3kg).If the bulb need more than 10

8、 N to pull out, a bulb mover is required.Visual/Physical112.5MajorSpare BulbsCheck spare bulbs, supplied with the lightest, for fit and function. Check they are correctly labelled with bulb rating Visual/PhysicalRefer to Premier Product Specification sheet120CriticalFuse BulbsCheck the bulb tip colo

9、r in white or matches as per the instruction sheet and cable labelVisual/ PhysicalRefer to Premier Porduct Specification sheet130CriticalFor rope light, do the pull test on the connector of cable with rope and end cap with 60N (round 6kg weight), 25 times, 1 s each time. The wire or rope movement fm

10、 the connector should not exceed 2mm.Visual/ Physical140CriticalControl Box (if fitted)Conduct a drop test from a height of 1M on a sample of 10%.Visual/Physical150CriticalConduct a pull test of cable with 60N (round 6kg weight), 25 times, 1 s each time. The wire movement should not exceed 2mm.Visua

11、l/PhysicalPremier Specification No.PD/304160CriticalConduct a destructive test on 2% of the boxes by removing the cover and examining for:(a) damage to the insulation at the point where the cable is anchored. (b) Creepage and clearance between mains leads this should be 2mm minimum.(c) If there is f

12、oreign object within the boxVisual/Physical170CriticalLight Chain connectorsCheck the directions of plug/socket: Socket part (without open pin) should be connected to mains. 180CriticalEarthingCheck the correct earthing. Earthing resistance should be less than 0.5EN60598-1 7.2190CriticalHigh Pot Tes

13、tTo be conducted on complete sample size at minimum voltage of 1500V for 3 second between Live/Neutral and outer surface/earthingTestOnly use calibrated test equipment.202.5MajorFunctional TestTo be conducted on 10% of sample size. Do a life test on the samples for full duration of the FRI or min 3

14、hours. Test210CriticalCable Ensure cable is in compliance with specification. VisualRefer to Premier Product Specification sheet220CriticalOn silhouettes, ensure cable does not touch bulbsVisual232.5MajorCheck cable lengths against Premier Product Specification SheetVisual242.5MajorCheck for correct

15、 cable label including correct batch code i.e. month and year.Visual250CriticalFrame and ShadeIf the frame or shade is made of non fire retardment material (cant pass glow wire test). It should be at least 30mm fm the bulbsVisual/PhysicalEN60598-1 4.15262.5MajorLED Static PreventionCheck LED product

16、ion line to ensure work benches, floor and operatives are adequately equipped to prevent staticVisual/ PhysicalTo be done in OLI272.5MajorLED AssemblyCheck to ensure LED bulb is firmly secure in the cable sleeve if sleeve structure is used.Visual280CriticalFor Edison screw lampholderCheck to ensure

17、central contact to be live and outer contact to be neutral. Also gap between lampholder and bulb should be less than 3 mmVisual292.5MajorIn line switch for candle bridge Ensure the switch is located 12”max from the candlebridge302.5MajorPackaging:Check box instructions for the following:(a) barcode

18、(b) text e.g. bulb ratings, catalogue number are correct. (c) Check bulb changing method is correct.(d) Check function of control box is as per instruction(e) Ensure all claims made on the box are accurateVisualRefer to relevant packaging manualRefer to Premier Product Specification sheet310Critical

19、Drop test outer packaging to ensure product remains undamaged and functional. Use Premier drop test requirements procedure in WI 13.VisualPremier WI 13 latest revision.322.5MajorCheck box material, window acetate against product Specification. Check and report the labelling positions for all labels stuck on the color box (barcode, pre-price, warning)Visual332.5MajorCheck for spare bulbs. Ensure packaging and placement will prevent breakage of glass. VisualRefer to Premier Product Specification sheet344.0MinorCosmeticsCheck for general workmanship. Any vis