裝配組織實(shí)施

1、裝配組織與實(shí)施裝配組織與實(shí)施Assembly set-up and execution裝配的目的裝配的目的 Purpose滿足圖樣和產(chǎn)品說明書的要求。滿足圖樣和產(chǎn)品說明書的要求。 The assembly of machines and equipment according to laid down requirements and/or regulations, such that the assembly complies with the delivery specifications.裝配學(xué)科的分類裝配學(xué)科的分類 Subdivision of the assembly discipl

2、ine裝配的組織裝配的組織The set-up.裝配的方法裝配的方法 The working method. This comprises the components and activities that can occur in the assembly discipline.The working method describes how the components must be assembled.零件的分類零件的分類 Components of which an assembly is built up自制零件（車、銑自制零件（車、銑 、焊等）。、焊等）。 Manufactur

3、ed parts (turned, milled, welded workpieces) 外購零件（齒輪箱、聯(lián)軸器、馬達(dá)）。外購零件（齒輪箱、聯(lián)軸器、馬達(dá)）。 Bought-in parts (gearboxes, couplings, motors)標(biāo)準(zhǔn)件（螺栓、螺釘、鍵）。標(biāo)準(zhǔn)件（螺栓、螺釘、鍵）。 Standard articles (bolts, screws, keys)裝配的組織裝配的組織 ASSEMBLY SET-UP OF MACHINE OR EQUIPMENT Manufactured part 1Manufactured part 2 etc.Standard artic

4、le 1Standard article 2 etc.Bought-in part 1Bought-in part 2 etc.Subassembly 1Subassembly 2 etc.MACHINE OR EQUIPMENT裝配件的種類裝配件的種類 Kinds of components that can occur聯(lián)接聯(lián)接Joints (detachable)Joints (detachable)ScrewthreadKeyed Pin, needleClamping ringBayonetSnapHose/ pipe couplingsTransmissions Belt Gear

5、/ worm ChainCam mechanismsRod mechanismsFriction bevel gearsSwitch gearbox / variators傳動(dòng)傳動(dòng)TransmissionsBearings-Guides RollerPlain bearingHydrostaticAir Electromagnetic軸承支承軸承支承Bearings-Guides 原動(dòng)機(jī)原動(dòng)機(jī)Drives DrivesElectromotorsHydromotorsAir motors, VariatorsCylindersTurbinesMagnetic coils聯(lián)軸器聯(lián)軸器 Shaft

6、couplings Shaft couplingsFixed and switchableFlexibleRigidUniversal jointElectromagneticFluid密封件密封件Seals SealsPacking (material, shim)O-ringOil-retaining ringGland packingMechanical sealLabyrinth控制系統(tǒng)控制系統(tǒng) Control systems Control systemsPLCComputerElectricalPneumaticHydraulic Assembly activities裝配活動(dòng)裝配

7、活動(dòng) 緊固緊固 assembly (fastening) alignment校準(zhǔn)校準(zhǔn) set up/adjusting調(diào)整調(diào)整 bonding粘接粘接 soldering焊接焊接 pressing/shrinking壓配和熱套壓配和熱套 fitting安裝安裝 lubrication 潤滑潤滑 locking 防松防松 measuring/testing 測量和試驗(yàn)測量和試驗(yàn) disassembly 拆卸拆卸 packaging包裝包裝 transport. 運(yùn)輸運(yùn)輸 Working methodology with assembly裝配工作方法裝配工作方法 Truing up of part

8、s with respect to each other (if necessary.) 相互配合的相互配合的( (如有必要如有必要) )準(zhǔn)確裝入準(zhǔn)確裝入 Adjusting parts before they are fastened. 在緊固前調(diào)節(jié)零部件在緊固前調(diào)節(jié)零部件 Aligning parts to bring them in the correct position. 將零部件校正至正確的位置將零部件校正至正確的位置 Fastening (assembling) the parts. 緊固緊固( (裝配裝配) )零部件零部件. . 有計(jì)劃的工作途徑有計(jì)劃的工作途徑 systema

9、tic working approach This systematic working approach means that we devise how the assembly job must be tackled before-hand, to enable undisturbed working, so that assembly takes place in a quick, efficient manner.有計(jì)劃的工作途徑有計(jì)劃的工作途徑意味著我們要事先設(shè)想好裝意味著我們要事先設(shè)想好裝配工作必須如何來做配工作必須如何來做, ,這樣裝配工作才能不受這樣裝配工作才能不受干擾干擾,

10、 ,并能以快速有效的方式進(jìn)行并能以快速有效的方式進(jìn)行. . Systematically working / working methodology有計(jì)劃的工作有計(jì)劃的工作/ /工作方法工作方法 A correct working approach is very important to be able to assemble correctly. This working approach consists of a number of steps (activities) which must be taken in a logical sequence.This sequence is

11、 the working methodology.正確的工作途經(jīng)對(duì)裝配正確是十分重要的正確的工作途經(jīng)對(duì)裝配正確是十分重要的. 該工該工作途經(jīng)是由一些必須按合理順序來進(jìn)行的步驟作途經(jīng)是由一些必須按合理順序來進(jìn)行的步驟(活動(dòng)活動(dòng)). 該該順序是工作方法順序是工作方法.Which sequence is logical depends to a large extent on:哪種順序是合理在很大程度上取決于哪種順序是合理在很大程度上取決于: : How an assembled whole is built up, for example a machine, machine tool or in

12、stallation. 一個(gè)裝配整體是如何組合的一個(gè)裝配整體是如何組合的,如機(jī)器如機(jī)器,機(jī)械工具或裝置機(jī)械工具或裝置. Which function the parts perform in the whole. The parts have a mutual coherence with each other. 零件在整體中起著什么作用零件在整體中起著什么作用. 零件相互間具有關(guān)聯(lián)性零件相互間具有關(guān)聯(lián)性.With each assembly activity, the working methodology consequently depends on:對(duì)于每一個(gè)裝配來說對(duì)于每一個(gè)裝配來說

13、, ,其工作方法因此而取決于其工作方法因此而取決于: : How parts are assembled to a whole. 零件如何裝配成一個(gè)整體零件如何裝配成一個(gè)整體. . How the parts function in relation to each other. 零件在相互間的作用如何零件在相互間的作用如何. . The number of parts to be assembled. 要裝配零件的數(shù)目要裝配零件的數(shù)目. . Work insight工作認(rèn)知工作認(rèn)知 In other words, knowing how the whole is put together a

14、nd how it works. The insight into this is very important with the execution of the work assignments and the inspection of the operation. This is work insight.工作認(rèn)知，換句話說工作認(rèn)知，換句話說,就是懂得這個(gè)整體是就是懂得這個(gè)整體是如何組合成的以及它是如何工作的如何組合成的以及它是如何工作的.The functions of this kind of entireties (objects) are realised because: 這

15、類整體這類整體( (物件物件) )能起作用是因?yàn)槟芷鹱饔檬且驗(yàn)? :The parts are assembled in a logical sequence (functional). 零件以合理的順序來裝配的零件以合理的順序來裝配的(功能上的功能上的).The energy that is necessary to perform the functions is transferred through this logical assembly. 起作用所必需的能量是通過這種合理裝配起作用所必需的能量是通過這種合理裝配而得來的而得來的.Working methodology工作方法工作方

16、法 Work preparation 工作準(zhǔn)備工作準(zhǔn)備 Work execution 工作實(shí)施工作實(shí)施 Testing and final inspection. 測試和最后檢查測試和最后檢查 Work preparation工作準(zhǔn)備工作準(zhǔn)備 By work preparation, we mean all that a craftsman has to do before the actual assembly is started.工作準(zhǔn)備表示一個(gè)操作員在真正裝配開始以前所工作準(zhǔn)備表示一個(gè)操作員在真正裝配開始以前所須做的所有工作須做的所有工作. .Steps in the process

17、of work preparation工作準(zhǔn)備過程中的步驟工作準(zhǔn)備過程中的步驟 consultation and study of the information that belongs to the assignment, 咨詢和研究屬于裝配工作的資料咨詢和研究屬于裝配工作的資料, Reading information of assignment 閱讀資料閱讀資料Assembly drawings + parts lists 圖紙清單圖紙清單Regulations, standards 規(guī)則、標(biāo)準(zhǔn)規(guī)則、標(biāo)準(zhǔn)Machine specifications 說明書說明書 Tables, dia

18、grams 圖表圖表Suppliers documentation 供應(yīng)商提供的材料供應(yīng)商提供的材料inspection of the completeness of the information and the parts to be assembled, 檢查資料和要裝的零件是否齊全檢查資料和要裝的零件是否齊全 Inspection of completeness of assignment 檢查完整性檢查完整性Drawings + parts lists 圖紙圖紙+清單清單Assembly instructions etc. 裝配說明書裝配說明書Numbers of, and corr

19、ect parts 質(zhì)量與數(shù)量質(zhì)量與數(shù)量Special accessories 專用附件專用附件Assembly sequence 順序順序determination of the assembly approach, 定出裝配途徑定出裝配途徑, Determination of assembly approach 定出裝配途徑定出裝配途徑Job-shop or repetitive 單件或批量單件或批量Assembly or final assembly是否總裝是否總裝Kind, dimension and weight 種種類、尺寸和重量類、尺寸和重量Accuracy 精度精度Access

20、ibility 可操作性可操作性Number of parts 零件數(shù)目零件數(shù)目selection of tools and devices, 選用工具和裝置選用工具和裝置, Selecting tools and devices選用工具和裝置選用工具和裝置Assembly tools 裝配工具裝配工具M(jìn)easuring and inspection tools檢測工具檢測工具Special accessories 專用附件專用附件arranging the working area, 安排工作場所安排工作場所 Arranging working area安排工作場所安排工作場所Clean w

21、orking area and tools 清理清理場所和工具場所和工具Unpack, arrange parts 拆包和放好零件拆包和放好零件Sort and arrange standard articles 標(biāo)標(biāo)準(zhǔn)件分類并擺放整齊準(zhǔn)件分類并擺放整齊Clean parts 清潔零件清潔零件Collect required tools 獲取工具獲取工具Define base 設(shè)置好基準(zhǔn)設(shè)置好基準(zhǔn)taking safety measures. 采取安全措施采取安全措施 Taking safety measures采取安全措施采取安全措施Personal protection means 個(gè)個(gè)人保護(hù)人保護(hù)Hand tools 手用工具手用工具Dangerous substances 危險(xiǎn)物品危險(xiǎn)物品Ladders etc. 梯子等梯子等Means of transport 運(yùn)輸方法運(yùn)輸方法Work exec