叉車保養(yǎng)培訓(xùn)資料_物流管理（35頁）ppt課件

1、保養(yǎng)概念 Understanding 了解 Linde Maintenance 保養(yǎng)cnshu 精品資料網(wǎng)保養(yǎng)涉及領(lǐng)域 All Working Machinery 一切運(yùn)轉(zhuǎn)的機(jī)器 Need 需求 Maintenance 保養(yǎng)叉車也需求保養(yǎng)Truck also NEEDS maintenance 叉車當(dāng)然也需求保養(yǎng)No Maintenance Means沒有保養(yǎng)就 意味著:1.More breakdowns 更多的缺點(diǎn)2.Poor Performance 劣質(zhì)性能3.Unreliability & Poor Safety 不可靠&不平安No Maintenance Means沒有保養(yǎng)就 意味著1

2、.Excessive Running Costs 額外的運(yùn)營本錢2.Reduced Working Life 運(yùn)用壽命縮短3.Low Investment Value 投資費(fèi)用貶值Each Linde Truck has每輛林德叉車都具有:1.Maintenance Levels 保養(yǎng)等級2.Maintenance Intervals 保養(yǎng)間隔3.Daily & Pre-shift checks 日常和換班檢查Maintenance Levels保養(yǎng)等級Different maintenance levels are defined by hours 不同的保養(yǎng)等級由小時定義500Hrs Ma

3、intenance 500小時保養(yǎng)1000Hrs Maintenance 1000小時保養(yǎng) Etc等等Maintenance Intervals保養(yǎng)間隔Maintenance Intervals are defined by the hours the truck is used 保養(yǎng)間隔由叉車運(yùn)用小時數(shù)定義 “EVERY 500 Hrs 每隔 500 小時 “EVERY 1000Hrs 每隔 1000 小時 A Typical Example of a maintenance Matrix for a 351一個關(guān)于351典型案例的保養(yǎng)矩陣圖內(nèi)燃叉車的保養(yǎng)內(nèi)容Contents Of Inne

4、r combustion maintenance日常檢查 Daily checks250小時保養(yǎng) 250-hour inspection and maintenance500小時保養(yǎng) 500-hour inspection and maintenance1000小時保養(yǎng) 1000-hour inspection and maintenance2000小時保養(yǎng) 2000-hour inspection and maintenance3000小時保養(yǎng) 3000-hour inspection and maintenance日常檢查 Daily checks機(jī)油的位置 Engine oil leve

5、l液壓油的位置 Hydraulic oil level柴油的油量 Fuel level冷卻水的位置 Coolant level in the reservoir輪胎的氣壓和螺母松緊 Tyre pressure and degree of tightness儀表的顯示能否正常 does the instrument work well內(nèi)燃叉車機(jī)油的檢查the engine oil checking機(jī)油是確保發(fā)動機(jī)良好運(yùn)作的重要要素，在缸體內(nèi)的機(jī)油輛均有嚴(yán)厲的要求。如機(jī)油量太多，將會導(dǎo)致叉車飛車如遇飛車須馬上堵住進(jìn)氣系統(tǒng)； 太少那么會呵斥光滑不良；每臺發(fā)動機(jī)均有機(jī)油檢查標(biāo)尺，標(biāo)尺上有明顯的機(jī)油油位

6、范圍；每天必需檢查叉車機(jī)油油位，如缺乏應(yīng)補(bǔ)充一樣品牌.標(biāo)號的機(jī)油,太多應(yīng)放掉多余的機(jī)油。日常檢查Daily checks清潔空氣預(yù)濾器Clean air preliminary filter清潔空氣過濾器每周Clear air filter檢查.清潔電池接頭Check and clean battery cable connectors檢查油管Check the hoses日常檢查Daily checks清潔散熱器和液壓油散熱器Clean the radiator and hydraulic oil cooler檢查貨叉固定銷Check the fork stops and fork quic

7、k-releases檢查雙軟管的松緊度Check the pre-tension of double hoses if attachments are fitted250小時保養(yǎng)250-hour maintenance清潔.光滑轉(zhuǎn)向節(jié)軸承Clean and grease the steering axle清潔.光滑門架和傾斜油缸銜接點(diǎn)Grease the mast and tilt cylinder pivots檢查電纜線束各銜接點(diǎn)Check electric cables,cable connectors and connections for condition and tightness

8、排出柴油油水分別器中的水分Drain the fuel system water preseparator250小時保養(yǎng)250-hour maintenance檢查.清潔.光滑側(cè)移叉Clean and grease sideshift,check the mounting檢查電瓶電解液比重Check condition,electrolyte level and specific gravity250小時保養(yǎng)250-hour maintenance檢查門架和鏈條情況Check the mast and mast chains for condition and security調(diào)整門架鏈條長度

9、和用鏈條噴洗劑清潔鏈條Adjust the mast chain length and lubricate with chain spray500小時保養(yǎng)500-hour maintenance250小時保養(yǎng)Including 250-hour maintenance改換機(jī)油Change engine oil改換機(jī)油濾清器Change oil filter改換柴油濾清器Change fuel filter500小時保養(yǎng)500-hour maintenance檢查各銜接部件銜接情況Check the engine mounting,counterweight檢查發(fā)電機(jī)皮帶和水泵皮帶的松緊Chec

10、k the alternator and water pump v-belt檢查.光滑行使踏板和剎車踏板Check and oil the travel and brake pedals1000小時保養(yǎng)1000-hour maintenance500小時保養(yǎng)Including 500-hour maintenance改換空氣濾清器Renew the air filter element,check the vacuum switch檢查進(jìn).排氣系統(tǒng)Check the air intake and exhaust pipe for leaks檢查液壓系統(tǒng).變量泵.閥體及管件Check the h

11、ydraulic system,compact axle,pumps,valves and lines for leaks1000小時保養(yǎng)1000-hour maintenance改換吸油濾清器Renew the suction filter改換壓力濾清器Renew the pressure filter改換通氣濾清器Renew the breather filter檢查齒輪油油位Check the wheel drive oil level檢查駐車制動Check the parking brake1000小時保養(yǎng)1000-hour maintenance檢查噴油嘴任務(wù)情況Check the

12、injection nozzles調(diào)整氣門間隙Check,adjust the valve clearance檢查碳煙過濾器任務(wù)系統(tǒng)Check the particle filter system改換V型皮帶Check,renew v-belt改換防凍液Renew the coolant3000小時保養(yǎng)3000-hour maintenance1000小時保養(yǎng)1000-hour maintenance改換液壓油Renew hydraulic oil改換齒輪油Renew the gear oil檢查全車各安裝點(diǎn)Check all mounting電瓶叉車保養(yǎng)內(nèi)容Contents Of Elect

13、ric motor forklift日常維護(hù)Daily checks250小時保養(yǎng)250-hour maintenance500小時保養(yǎng)500-hour maintenance1500小時保養(yǎng)1500-hour maintenance3000小時保養(yǎng)3000-hour maintenance日常檢查Daily checks檢查電瓶充電形狀 Check the battery state of charge檢查輪胎情況 Check the tyre state檢查儀表顯示情況 Does instrument show correctly檢查手剎情況Check the hand brake日常檢查

14、Daily checks檢查電瓶的電解液液面和比重 Check the battery condition,level and specific gravity of electrolyte用緊縮空氣清潔電瓶和電器箱內(nèi)的灰塵 Clean the dust in the battery and electric box with pressure air轉(zhuǎn)向能否繁重 Does steering system works normally 250小時保養(yǎng)250-hour maintenance緊固輪胎螺母Tighten the wheel nuts光滑門架和傾斜油缸軸承 Lubricate the

15、 mast and tilt cylinder bearings檢查齒輪油油面Check the oil level in the gearboxes清潔驅(qū)動電機(jī)風(fēng)扇Clean the traction motor fan檢查液壓油油位Check the hydraulic oil level250小時保養(yǎng)250-hour maintenance檢查剎車片磨損情況 Check the brake linings清潔驅(qū)動電極.轉(zhuǎn)向電機(jī)和液壓電機(jī) Clean the left and right wheel traction motors,the power steering and hydrau

16、lic pump motor檢查油管能否滲油 Check the hose for leaks檢查門架螺栓 Retighten the mast fastening bolts光滑并調(diào)整門架鏈條 Adjust the lift chain length and lubricate the lift chain with chain spray250小時保養(yǎng)250-hour maintenance檢查雙軟管的預(yù)緊情況 Check the pre-tension of double hose if attachments are fitted調(diào)整.光滑行使.剎車踏板 Adjust and oil

17、the pedal檢查線束 Check the harness檢查電機(jī)碳刷 Check the motor brushes500小時保養(yǎng)500-hour maintenance250小時保養(yǎng) 250-hour maintenance檢查接觸器 Check the contactors檢查控制系統(tǒng) Check the digital control檢查車體.車身的安裝情況 Check the mounting of the counterweight,electric motors,chassis,wheel drives,overhead guard and close-coupled ste

18、er axle1500小時保養(yǎng)1500-hour maintenance500小時保養(yǎng) 500-hour maintenance改換液壓油通氣濾清器 Renew the hydraulic system breather filter改換吸油濾清器 Renew the suction filter3000小時保養(yǎng)3000-hour maintenance1500小時保養(yǎng)1500-hour maintenance改換液壓油Renew the hydraulic oil改換齒輪油Renew the oil in the reduction gearboxes充電機(jī)的根本概念知識浮充電-當(dāng)一個完好的充電過程終了后，蓄電池依然銜接在充電機(jī)上，由于蓄電池自放電而損失的電量，將由浮充電進(jìn)展補(bǔ)充；浮充電是充電終了后每8小時起動幾分鐘，對蓄電池補(bǔ)充0.6%的額定電量.平衡充電-蓄電池銜接30小時后,對蓄電池補(bǔ)充預(yù)先設(shè)定的蓄電池額定電量的12%,這將使蓄電池銜接組中不平衡的蓄電池得到平衡。根據(jù)需求，平衡充電也可以提早開場，簡單的按住STOP鍵8秒，直到100%和平衡充電燈閃爍，平衡充電功能在正常充電1小時后啟動。充電機(jī)的根本概念知識成型充電脫硫充電-對一個新的電瓶或存放在倉庫較長時間硫化的蓄電池，當(dāng)進(jìn)展成型充電時，充電機(jī)首先完成一個正常充電，以后每