培訓(xùn)industrialpc簡單介紹

1、Advantech NCG Products Training Johny PengNCG Technical Support Agenda工控機(jī)介紹工控機(jī) Vs. 商用機(jī)工控機(jī)箱與主板實(shí)物介紹常見故障及分析工控機(jī) Industrial PC工控機(jī)通常是指工業(yè)用個人計(jì)算機(jī)IPC（Industrial PC），即能夠用于工業(yè)及其相關(guān)場合下的工業(yè)級的PC機(jī)，亦稱為ICPC（Industrial Control With PC）工業(yè)環(huán)境的要求使用環(huán)境的特殊性(粉塵、高溫、潮濕、噪聲、沖擊、振動、各種電磁信號干擾、輻射、腐蝕，野外作業(yè)條件以及操作人員素質(zhì)等環(huán)境因素)可靠性必須能長期、無故障地連續(xù)運(yùn)行，

2、一旦發(fā)生故障，能較快地修復(fù)商用機(jī)的缺陷采用有源母板,尺寸大、散熱差、元器件失效率高。 母板水平放置,沒有模板導(dǎo)軌,機(jī)械性能差,難以抵抗震動和沖擊。 I/O種類貧乏,可伸縮性和擴(kuò)展能力差。 風(fēng)扇散熱,但無過濾器,不能防塵。 供電采用普通電源,難以抵抗電網(wǎng)的浪涌、跌落和尖峰干擾等。 MTBF指數(shù)小,一般為幾百小時,而工業(yè)控制要求數(shù)千小時以上。 體積大,結(jié)構(gòu)不靈活,難以維護(hù)和維修。 電磁兼容性差,設(shè)計(jì)上沒采取抗電磁干擾措施。 故障檢測和自動排除故障能力差,需要人工監(jiān)視和干預(yù)。 溫度范圍窄,一般為0+25,而工業(yè)現(xiàn)場一般要求-25+65。 工控機(jī) Vs. 商用機(jī)（一）抗振動和沖擊它不光是指機(jī)箱本身，更

3、重要的是保證機(jī)箱內(nèi)部各部件能牢固結(jié)合，整體能承受外部的機(jī)械振動和沖擊工控機(jī) Vs. 商用機(jī)（二）散熱和防塵機(jī)箱不是密閉的，有利于在高溫環(huán)境和插入多種接口板的情況下可長期工作，又可保持機(jī)箱內(nèi)有一定的正壓，防止粉塵大量進(jìn)入,對風(fēng)扇和風(fēng)流的方向在設(shè)計(jì)時要作考慮工控機(jī) Vs. 商用機(jī)（三）電源電源必須是工業(yè)級的，不但應(yīng)滿足各種電源的安全標(biāo)準(zhǔn)，而且能承受工業(yè)現(xiàn)場電網(wǎng)中可能存在的波動和干擾，同時保證本身不會對電網(wǎng)造成干擾和影響，最好還應(yīng)有自動保護(hù)功能，電源開關(guān)也要能夠長期可靠地工作工控機(jī) Vs. 商用機(jī)（四）防靜電、防電磁干擾機(jī)箱的各部件之間必須有良好的導(dǎo)電性能，保證在運(yùn)行時的同電位狀態(tài)，同時整體具備良好

4、的接地性能；在機(jī)箱與操作者人體接觸的表面采用噴漆使其具有應(yīng)有的絕緣性能，而與機(jī)架或機(jī)柜接觸的表面，則宜采用電鍍以保證導(dǎo)電性，為了防止長期在潮濕不良環(huán)境下表面生銹和腐蝕，機(jī)箱原材料的選v取和表面處理也顯得非常重要。例如原材料應(yīng)選用鍍鋅鋼板或鋁合金材料而不是普通鋼板，機(jī)械加工制造和表面噴涂采用先進(jìn)的設(shè)備、工藝和技術(shù)工控機(jī) Vs. 商用機(jī)（五）無源型底板無源底板容易獲得較短的平均修復(fù)時間（MTTR），因?yàn)楦鼡Q一塊插卡型的CPU主板肯定比更換一塊CPU母板方便，也比更換一臺機(jī)器經(jīng)濟(jì)。另外，采用無源底板在需要的時候比較容易在底板上插更多一些的接口卡工控機(jī) Vs. 商用機(jī)（六）工作環(huán)境溫度和平均無故障時間

5、(MTBF)工業(yè)級的主板,一般應(yīng)能在0C55C 或60C的溫度下工作,平均無故障時間一般應(yīng)超過5萬小時,即至少在5年以上。工控機(jī) Vs. 商用機(jī)（七）CPU主板的性能指標(biāo)和質(zhì)量完全是由其器件的質(zhì)量和生產(chǎn)工藝決定的,根據(jù)一般常識，在電子器件的篩選中，從數(shù)量上講工業(yè)級的器件可能只占民用級的幾分之一。在生產(chǎn)過程中，對器件進(jìn)行嚴(yán)格篩選，對工藝進(jìn)行嚴(yán)格控制，對產(chǎn)品進(jìn)行嚴(yán)格測試，由此保證工業(yè)級的要求。工控機(jī) Vs. 商用機(jī)（總結(jié)）全鋼、密封機(jī)箱,微正壓送風(fēng)散熱,過濾器防塵。 采用尺寸相對小的無源母板取代大母板,板上信號用多層地線隔離,均勻分布電容器 ,以增強(qiáng)其抗電磁干擾能力。 系統(tǒng)功能分散到幾塊PC卡上,

6、如CPU卡、VGA卡、多功能卡等,使維護(hù)和維修得到改善 ,同時也將危險分散。 采用半導(dǎo)體虛盤代替軟、硬盤,增強(qiáng)系統(tǒng)數(shù)據(jù)存儲和代碼運(yùn)行的可靠性。 增加PC插槽數(shù)目,開發(fā)了種類齊全的工業(yè)I/O板,給系統(tǒng)提供了較靈活的組合配置能力。 摒棄原有的普通電源,采用長壽命、高可靠的工業(yè)開關(guān)電源。 IPC-616 : 4U Fault Resilient IPC ChassisPowerStatusSystemStatusPWR HDD FAN TEMP+5V +12V -5V -12VLockable Door IPC-6908 FeaturesHot-Swap Dual 49CFMCooling FanS

7、lide-out Power SupplyDrawerIPC-623 FeaturesThree 86 CFM hot-swapsFANFront Access Hot-Swap Redundant Power Supply研華工控機(jī)箱與主板介紹Advantech Enterprise Platform Div. (EPD)Full-size CPU CardsIPC Chassis CTI ChassisWall mount ChassisDisk Array SubsystemServer PC Platform EPD Technology ComponentsBaseline IPC

8、Components: Chassis,ISBC, Storage/Peripherals Enterprise Computing PlatformApplicationsEPD:Enterprise Platform Div.EPD Applications FocusEnterprise PlatformxSP(IPS/ASP/Co-location)Application Server(ERP,VOD) (CTI,Voice)Storage(RAID/NAS/SAN)Networking(LAN/WAN)Instrument(Medical,Testing) Industrial Au

9、tomationInternet(VPN,Web,Cache Server ,VoIP.)Enjoying the High-speed, Dependable Performers From Advantech!Full-size CPU Cards FamilyCommon Features HighlightDual Processors SolutionAdvantech Full-size CPU CardsIntel Applied Computing Platform ProviderWorldwide channel to provide board and system le

10、vel products for applied computing applicationsBoard/System ProvidersAdvantechPortwellDTIRadiSysForceTeknorICS/AdventTrenton TechnologyMCG OS ProvidersLynuxWorksMicrosoftQNX Software Systems Wind RiverSupport a variety of processorsHighly integrated on-board featuresRTC/ CMOS backup functionATX powe

11、r controlFlexible Memory ConfigurationOutstanding Features of Advantech Full-size CPU CardsLANSCSIVGA/AGPHiSAHighly Integrated On-board Features Single PCB, Different Optional On-board FunctionsEasy ManagementCost Down= Price Advantages!On-board FeaturesAGP/VGA with 4/8/32 MB VRAM10/100Base-T Ethern

12、et networkingSCSI optionISA High Drive 64 mARTC/ CMOS Backup FunctionRTC/CMOS ChipFlash ROMBack-UpIf soft error occurs, BIOS will automatically check the data of RTC/CMOS and restore the right data for bootingIf Soft Error occurs!RTC/CMOS ChipFlash ROMRestoreThree Display Stages of LED Display the c

13、urrent operation mode of CPU cards PSUSystemATX PSUAT PSUSystem onOnOnSuspendFast FlashFast FlashSystem OffSlow FlashSlow FlashISA High Drive (HiSA)Lots of ISA add-on cards are often required in many industrial applicationsBuffer circuit is added to all data, address and command lines of ISA bus in

14、most Advantechs full-sized CPU cards.Providing higher ISA bus driving capability than commercial main boardATX Power ControlSupport ATX soft power-on and power-off Automatic power on, power off or keep last status after power failureWake-Up On LAN, wake up on Modem RTC Wake-Up TimerOther FeaturesWid

15、e operating temperature range 0 60 degree CBoard supporting bracket at rear side can hold the board firmly even heavy CPU heat sink is used.IDE connectors locate at rear side to shorten the IDE cables.Hardware monitoring of fan speed, voltage & temperatureISA high drive for the slot-hunger conventio

16、nal marketProgrammable watch-dog timer 1- 63 Sec. ( 63 levels )Suspend Mode could turn-off the cooling fan of CPUIndustrial PC Chassis ProductsRack mounting General Purpose ChassisIPC-610: 4 U/14-slot/ATX MB IPC-602: 2 U/6-slot/Butterfly backplane CTI ChassisIPC-616: 4 U/14-slot/Alarm/Hot-swap fansI

17、PC-615: 4U/15-slot/AlarmIPC-623: 4U/20-slot/Alarm/RPSIPC-622: 6U/20-slot/Alarm/RPSIPC-6908: Table top/8-slot/AlarmWall Mount ChassisIPC-6806: 6-slot for full-size card (6806S half-size) IPC-6606: 6-slot for full-size card, AT/ATX PSIPC-644/MBPC-641: 4-slot for half-size cardIPC-6006/S: Card cageIPC-610: 4U Rackmount Chassis Best selling c