試驗程序m033救生艇架和lifeboat davits and lifeboats rev0-issue official

1、Doc. Title:Commising Procedure for Lifeboat Davits and Lifeboats 救生艇吊及救生艇調(diào)試程序Doc. No.:-M033- Lifeboat Davits and LifeboatsProject No.: H6001Unit:R550D Jack-up Drilling UnitREVI0SIGNDATEPREPAREDREVIEWEDAPPROVED中 船 黃 埔 文 沖 船 舶CSSC HUANGPU WENCHONG SHIPBUILDING COMPANY LIMITEDTHIS DATA (OR) PARTS THERE

2、OF, ARE HPWS PROPERTY AND THUS SHALL NOT BE USED IN ANY FORM WITHOUT PERMISTABLE OF CONTENTS 目錄GENERAL 概述311.1Pure 目的31.2Responsibility 職責(zé)31.3References and Drawings 參閱文件和圖紙32345SYSTEM DESCRIPTION 系統(tǒng)描述4SCOPE 范圍5PRE-REQUISITES 前提條件5EXECUTION 執(zhí)行65.1System checklist 系統(tǒng)檢查65.2Safety Precautions 安保措施75.3F

3、ieldnel Deployment 現(xiàn)場調(diào)度75.4Inspection by Vendors Service Represenive 服務(wù)商檢查76COMMISING PROCEDURES 調(diào)試程序86.1Launching Test86.2Sic Load Test96.3Dynamic Load Test96.4Recovering Test106.5Light Loaded Test106.6Operation Test1178TABLES 表格12TEST ACCEPTANCE 測試驗收191GENERAL 概述1.1Pure 目的The pure of this procedur

4、e is to give clear instructions for the activities to be carried out tocomplete the commising of the described system.To ensure proper installation of the lifeboats and lifeboat davits.To demonstrate the operational capabilities of the lifeboats and lifeboat davits .這個程序的目的是為了給予工作明確的指示，實行完整的調(diào)試系統(tǒng)描述。確

5、認(rèn)救生艇及其艇架的安裝是否正確確認(rèn)救生艇系統(tǒng)控制功能是否正常1.2Responsibility 職責(zé)Any updates/revis of thiswill be the responsibility of the Commising Team. Anydeviations from this procedure will have to beed. In case of major changeshe workdescribedhis procedure (e.g. reduced scope of operating tests to be performed), a reviof th

6、eprocedure is required.任何更新/文件的修改都是調(diào)試團(tuán)隊的義務(wù)程序任何的偏差都需將化，這個程序的工作必須修改程序版本（例如：減少操作測試）下來假如發(fā)生變1.3References and Drawings 參閱文件和圖紙enance Manuals 操作和維修手冊1.3.1 Operation and MaPD115 Lifeboat Davit installation & application manualJYB85F Boat installation & application manual1.3.2 Engineering Drawings 工程圖紙1.3.3

7、 Mechanical and Electrical Completion Inspection Test Record 機(jī)電完工測試ItemDescriptionInitialNameDateMCReview Mechanical Inspection Test Reports for:機(jī)械檢查Lifeboat Winch #1 (PORT FWD)Lifeboat Winch #2 (PORT AFT)Lifeboat Winch #3 (STBD FWD)Lifeboat Winch #4 (STBD AFT)Lifeboat Davit #1 (PORT FWD)NoDrawing N

8、o.DescriptionRemark1HP6001-P271-02Arrangement of Lifeboat and Davit2HP6001-E612-03480V Emergency Switchboard & E-MCC Single Line Diagram2SYSTEM DESCRIPTION 系統(tǒng)描述This lifesaving system is consist of 2 parts, it is: Lifeboat Davit (PD115 Lifeboat Davit Type) and Lifeboat (JYB85F Type).Platform Davit Sp

9、ecification:Boat Specification:No.Description描述Data數(shù)據(jù)1Length8.58 m2Breadth3.28 m3Height3.30 m4Distance betn hooks8.10 m5Total number ofs75No.Description描述Data數(shù)據(jù)1Max. working load of davit115KN2Distance of hook8100mm3Distance from center of hook to deck edge1300mm4Max. height (above the deck, includi

10、ng winch)3900mm5Diameter of wire rope24mm6Diameter of remote controit wire rope3mm7Type of winchDW110S8Type of boatJYB85FLifeboat Davit #2 (PORT AFT)Lifeboat Davit #3 (STBD FWD)Lifeboat Davit #4 (STBD AFT)ECReview Electrical Inspection Test Reports for:電氣檢查Lifeboat Winch #1 (PORT FWD)Lifeboat Winch

11、#2 (PORT AFT)Lifeboat Winch #3 (STBD FWD)Lifeboat Winch #4 (STBD AFT)3SCOPE 范圍This procedure covers:1.Launching test2.Sic load test3.Dynamic load test 4.Recovering test 5.Light loaded test 6.Operation Test4PRE-REQUISITES 前提條件All the equipment shall be properly installed.All thpe lines shall be prope

12、rly installed and hydro tested.All the electrical control panel and cables shall be properly installed and connected.All the instruments and calibrated.hpe lines and equipment skid shall be properly installedThe following is required for sucsfulcommising of the system:Two-way radio sets Digital mult

13、imeter Megger testerClammeterSource of electricaler (either ship or shore)Note: All test instruments shall bear evidence of calibration within 12 months of test.所有設(shè)備應(yīng)正確安裝。所有的管道應(yīng)正確安裝,水電測試所有電氣控制面板和電纜應(yīng)正確安裝和連接。橇裝管道和設(shè)備的所有儀器應(yīng)正確安裝和校準(zhǔn)下面是為了調(diào)試成功所需的系統(tǒng):對講機(jī)數(shù)字萬用表絕緣測量表6Light Loaded4708 Kg7Fully Loaded10895.5 Kg8En

14、gine380J-39Revolution2800 RPM10Fuel Capacity190 L11Speed 6 Knots鉗形電流表主電源（船電或岸電）注意:所有測試儀器應(yīng)當(dāng)有表明在 12 個月內(nèi)校準(zhǔn)測試的。5EXECUTION 執(zhí)行5.1System checklist 系統(tǒng)檢查No.Description描述Initial初始NameDate日期5.1.1Ensure equipmens been properly installed .and record equipment dataable 1.0.5.1.2Confirmt the installation has been

15、manufactured to approved drawing(Amount of maenanhould be restricted to a minimum)5.1.3Visually inspect the appliance. Conduct measurement and verify clearanas required (Parts which requiremaenanhould be easily acsible and easily maained. The launching mechanism should be so arrangedt it may be actu

16、ated by onefrom ition with he survival craft or rescue boat)5.1.4Remote Control(Manual brake should be so arrangedt the brake is always appd, unless operator or a mechanism activated by the operator holds the brake controlhe “OFF”ition)5.1.5Limits switches(Where davit arms are recovered byer, safety

17、 devishould be fitted which will automatically cut off theer before the davit arm reach the stop in order to prevent over stressing the falls or davits, unless motor is designed to prevent such over stressing)5.1.6Provifor hanging off pendants (There should be provis for hanging-off the life boat to

18、 free the release gear for maenance. Structural members and all blocks, fall, pad eyes, link, fastening and all other fitting used in the connection with launching equipment should be designed with not lessn minimum factor of safety on the basis of theum working load assigned the ultimate strength o

19、f the material used for construction)5.1.7All gearboxes filled up with required type andty of oil. All open gears and other earing pos properly greased and lubricated. Engines test run.5.2Safety Precautions安保措施5.3Fieldnel Deployment 現(xiàn)場調(diào)度5.4Inspection by Vendors Service Represenive 服務(wù)商檢查No.Descriptio

20、n描述Initial初始NameDate日期5.3.1Ensure requirednel are sioned properly5.3.2Ensure requirednel are sioned at each of the Lifeboat5.3.3Ensure requirednel are sioned at the ground or sea part5.3.4Ensure safetynel are sioned at the right place.No.Description描述Initial初始NameDate日期5.2.1All commising activities

21、must be in accordance with the HPWS Permit-to-Work System.所有的調(diào)試活動必須依照黃埔船廠工作系統(tǒng)5.2.2The Permit-to-Work System shall specify the conditions of work and precautions to be taken during the execution of the commising work to protectnel, plant and the environment.工作系統(tǒng)指定工作的條件和調(diào)試工作的預(yù)防措施將被采取以此保護(hù)人，物和環(huán)境5.2.3All

22、 commisingnel shall receive training to the level of their individual responsibilities on thePermit-to-Work System prior to its commencement.所有的調(diào)試應(yīng)該培訓(xùn)個人的責(zé)任感在開始調(diào)試之前5.2.4All activities shall be carried out in accordance with the HPWS Safety Procedures, Project Standards and Sutory Regulations.所有活動執(zhí)行前依

23、照此程序，項目標(biāo)準(zhǔn)和規(guī)則制度5.2.5HPWS commis ing engineers and supervisors will ensure t allnel involved he activity / work scope assist he completion of hazard identification as per HPWSprocedure.調(diào)試工程師和主管將確保所有人參加完成本次活動幫助完成識別在每一個調(diào)試程序6COMMISING PROCEDURES 調(diào)試程序Acceptance Criteria: The test should demonstratet the l

24、ife boats mass ifficient toethe frictionalof the winch, falls, block and assote gear. The lifeboat releaseand the remote control in boas flexible operation.6.1Launching Test for Lifeboat DavitsNo.DescriptionHPWSAODABS6.1.1Empty boat with equipment: 4708KgWeight of crew complement, 75*75Kg: 5625Kg We

25、ight of loaded boat withs: 10333Kg 120%overload: 12400KgTest load: 22733Kg(10333KgKg)6.1.2Test the davit arms and launching platform wisic proof load of 220% of weight of loaded boat with water bags, sand or steelVisual inspect the davit, foundation and structural connection for signs of permanent s

26、et or exsive deflection.Davit #1 S/UDavit #2 S/UDavit #3 S/UDavit #4 S/UNo.Description描述Initial初始NameDate日期5.4.1All the mechanical components of the system are installed to vendors specification.系統(tǒng)所有的機(jī)械按照廠家要求安裝5.4.2All the electrical components of the system are installed to vendors specification.系統(tǒng)

27、所有的電氣按照廠家要求安裝5.4.3Vendors service engineer to verify the system is ready and safe to be start up and commised.廠家確認(rèn)系統(tǒng)設(shè)備已就緒并可安全起動及調(diào)試6.2Sic Load Test for Winch6.3Dynamic Load Test for WinchNo.DescriptionHPWSAODABS6.3.1Empty boat with equipment: 4708KgWeight of crew complement, 75*75Kg: 5625Kg Weight of

28、 loaded boat withs: 10333Kg 10%overload: 103KgTest Load: 10436Kg(10333Kg+103Kg)6.3.2At the winch brake handle, lift it up to start lowering the lifeboat. When the lifeboas reached itsum lowering speed, the brake should be abruptly appd to demonstratet theattaents of the davits and winches to the pla

29、tform structure are satisfactory.6.3.3Perform the following during the descend:Atum lowering speed through a distance ofeast 3m, stopped by applying the hand brake sharply. The test load should drop no moren 1m when the brake is appd. This test should be repeated 3 times.6.3.4Observet the hand gear

30、handle does not roe. Record distance traveled, the time taken and calculate the lowering speedable 2.0No.DescriptionHPWSAODABS6.2.1Empty boat with equipment: 4708KgWeight of crew complement, 75*75Kg: 5625Kg Weight of loaded boat withs: 10333Kg 50%overload: 5167KgTest Load: 15500Kg(10333KgKg)6.2.2Win

31、d the winch drum to theum number of turns permitted. Test the winch drum wi s ic proof load of 150% of weight of loaded boat withs, using water or sand bags.Winch #1S/UWinch #2S/UWinch #3S/UWinch #4S/U6.4Recovering Test6.5Light Loaded TestNo.DescriptionHPWSAODABS6.5.1Empty boat with equipment: 4708K

32、g Prepare Test Load:0KgNo.DescriptionHPWSAODABS6.4.1Empty boat with equipment: 4708Kg Weight of 3s.3*75Kg:225Kg Test Load:4933Kg(4708Kg+225Kg)6.4.2Hoist the boat until the limit switch iivated to cut offer supply. Hoist boat manually to its stowageition.6.4.3Record voltage, current, insulation, spee

33、dable 3.0.6.4.4Inspect the davit, winch, riggings and structural connection for signs of permanent set or exsive deflection.6.4.5Repeat step 6.4.1 to 6.4.5 for all winchesWinch #1S/UWinch #2S/UWinch #3S/UWinch #4S/U6.3.5Release the lifeboat suspenlinks from the release hooks by activating the releas

34、e mechanism. This is to demonstrate the OFF-LOAD release.6.3.6Repeat step 6.3.1 to 6.3.5 for all winchesWinch #1S/UWinch #2S/UWinch #3S/UWinch #4S/U6.6Operation TestNo.DescriptionHPWSAODABS6.6.1The engine should be carried out three times of electric starting test.6.6.2If fitted wimanual starting sy

35、stem, it should be tested.6.6.3The boat should be maneuvered forriod ofeast 30 minutes under the full load condition.6.6.4The engine should run in good condition.6.6.5The gearing device and steering devihould also be tested.6.5.2Release the winch brake with the remote control wire at the fall to dem

36、onstratet the lifeboats mass ifficient toe the frictionalof the winch, falls, blocks and assoted gear.6.5.3Perform the following during descend:Observet the hand gear handle does not roe.Record distance traveledable 4.0.Record the time takenable 4.0.Calculate the lowering speedable 4.0.Note: The boa

37、t needs to be stopped before entering the water.6.5.4Release the winch brake with the remote control wire and lower lifeboat until it is waterborne.6.5.5Release the lifeboat suspenlinks from the release hooks by activating the release mechanism. This is to demonstrate the OFF-LOAD release.Re-setting

38、 of release mechanism and connection to lifeboat falls to be done by vendor.Note: Release operation should only be performed when boat is waterborne.6.5.6Repeat step 6.5.1 to 6.5.5 for all winchesWinch #1S/UWinch #2S/UWinch #3S/UWinch #4S/U7TABLES 表格Table 1.0 Equipment DataNo.Item項目Design設(shè)計值Name Pla

39、te名牌讀數(shù)Commising Supervisor調(diào)試責(zé)任人1Winch #11.1LocationQuarters 3 level PORT FWD1.2MakerJIANGYINSHI BEIHAI LSA CO.,1.3M/CodeDW1101.4Serial No.1.5Working Load (kN)1101.6Hoisting Load (kN)1101.7Max. Lowering (kN)1101.8Retrieving Speed (m/min)56.6.6The change from ahead to astern should be convenient and t

40、he steering devihould be operated agilely.6.6.7The boat to be required make round trip three times at flat water with full load condition and the average speed measured should be not less n 6 knots.6.6.8For fire-protected lifeboat, the speed should be measured while water spray system run fully.6.6.

41、9For fire-protected lifeboat, the speed should be measured while water spray system run fully.6.6.10Maneuver the boat using steering system; it should be agile and reliable.6.6.11Run the water-spray pump, the sprayed water fi hould cover the whole surface of the boat and th pe of water-spray system

42、should have no leakage.6.6.12Repeat step 6.6.1 to 6.6.11 for all lifeboatsLifeboat #1S/ULifeboat #2S/ULifeboat #3S/ULifeboat #4S/U1.9Lowering Speed (m/min)50601.10Wire rope size (mm)241.11Rope storage capacity on drum (m)2*701.12Dia. Of remote control wire (mm)3.21.13Motor Maker1.14Motor MY225M-4-H1

43、.15Motor Serial No.1.16Motorer (kW)451.17Motor Speed (rpm)17801.18Motor Voltage/Phases/Frequency460V/3/601.19Motor Insulation ClassF1.20Motor ProtectionIP561.21Motor Ambient Temperature ()-30652Winch #22.1LocationQuarters 3 level PORT FWD2.2MakerJIANGYINSHI BEIHAI LSA CO.,2.3M/CodeDW1102.4Serial No.

44、2.5Working Load (kN)1102.6Hoisting Load (kN)1102.7Max. Lowering (kN)1102.8Retrieving Speed (m/min)52.9Lowering Speed (m/min)50602.10Wire rope size (mm)242.11Rope storage capacity on drum (m)2*702.12Dia. Of remote control wire (mm)3.22.13Motor Maker2.14Motor MY225M-4-H2.15Motor Serial No.2.16Motorer

45、(kW)452.17Motor Speed (rpm)17802.18Motor Voltage/Phases/Frequency460V/3/602.19Motor Insulation ClassF2.20Motor ProtectionIP562.21Motor Ambient Temperature ()-30653Winch #33.1LocationQuarters 3 level PORT FWD3.2MakerJIANGYINSHI BEIHAI LSA CO.,3.3M/CodeDW1103.4Serial No.3.5Working Load (kN)1103.6Hoist

46、ing Load (kN)1103.7Max. Lowering (kN)1103.8Retrieving Speed (m/min)53.9Lowering Speed (m/min)50603.10Wire rope size (mm)243.11Rope storage capacity on drum (m)2*703.12Dia. Of remote control wire (mm)3.23.13Motor Maker3.14Motor MY225M-4-H3.15Motor Serial No.3.16Motorer (kW)453.17Motor Speed (rpm)1780

47、3.18Motor Voltage/Phases/Frequency460V/3/603.19Motor Insulation ClassF3.20Motor ProtectionIP563.21Motor Ambient Temperature ()-30654Winch #44.1LocationQuarters 3 level PORT FWD4.2MakerJIANGYINSHI BEIHAI LSA CO.,4.3M/CodeDW1104.4Serial No.4.5Working Load (kN)1104.6Hoisting Load (kN)1104.7Max. Lowerin

48、g (kN)110Table 2.0 Dynamic Load TestNo.ItemDataHPWSAODABS1Winch #11.1Distance (m)1.2Time(sec)1.3Speed(m/sec)2Winch #22.1Distance (m)2.2Time(sec)2.3Speed(m/sec)3Winch #33.1Distance (m)3.2Time(sec)4.8Retrieving Speed (m/min)54.9Lowering Speed (m/min)50604.10Wire rope size (mm)244.11Rope storage capacity on drum (m)2*704.12Dia. Of remote control wire (mm)3.24.13Motor Maker4.14Motor MY22