PTR-1205D-生產(chǎn)試運行流程

1、零部件生產(chǎn)試運行程序Procedure of Part/Component PTRQS/Y-140-0011.0016/12/2002.一!a -=，- 一“y 工一 一，請在使用前核對網(wǎng)上此文件的最新有效版本Please check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /51.驗證生產(chǎn)制造工藝可行性. PurposeQualifying the possibility of manufacturing proc

2、ess.編制和適用范圍本文件由生產(chǎn)控制組負責(zé)編制，適用于進 口件，國產(chǎn)件，自制件，零星國產(chǎn)化以及過時零件回用的生產(chǎn)試運行。.術(shù)語生產(chǎn)試運行(PTR)新零件或更改過 的零件投入到制造系 統(tǒng)前的受控的先期試生產(chǎn)。PTR小組和小組長PTR小組為實施某一特定PTR而設(shè)立 的非常設(shè)機構(gòu)。成員由車間，質(zhì)量，產(chǎn)品工 程，供應(yīng)商質(zhì)量和生產(chǎn)控制組等部門的人員組 成。是否需要小組會由 PTR小組成員負責(zé)向組長 申請。PTR組長由生產(chǎn)控制組 規(guī)格控制工程師 擔(dān)任。.責(zé)任組長根據(jù)申請召集PTR小組會；與生產(chǎn) 車間商定PTR時間；簽發(fā)PTR通知單；采 購PTR零件；對PTR有關(guān)文件進行編號管 理和分發(fā)；pc&l向loc

3、發(fā)放CKD件和自制件 PTR標簽；將PTR物料及時送到線旁，除非另作 安排。生產(chǎn)車間負責(zé)在現(xiàn)場為PTR做準備工 作；為ptr提供設(shè)備和工藝的 決策依據(jù)； 配 合生產(chǎn)控制組 協(xié)調(diào)ptr時間與零部件數(shù)量； 配合質(zhì)量工程師跟蹤ptr在現(xiàn)場的實施， 參與評估ptr結(jié)果，簽署意見。質(zhì)量控制組負責(zé)跟蹤PTR在相關(guān)區(qū)域 的Preparation and applicabilityThe procedure is initiated by Production Control and Logistics. It is applicable to the trial run of imported part,

4、local part, in-house part, misc. localization part, and re-used obsolete part.TermsProduction Trial Run (PTR)A Production Trial Run is a controlled, advanced production tryout of any new or revised part/component into the manufacturing systemPTR team and team leaderPTR team is a non-permanent organi

5、zation which is set up to implement a certain PTR. Whether to establish the team or not should be initiated to team leader by PTR team members.The Specs control engineer of PC&L takes the responsibility of PTR team leader.ResponsibilitiesThe team leaderis responsible for: calling a PTR team meeting;

6、 coordinating PTR timing with manufacturing; Issuing PTR notification; scheduling PTR material; numbering and distributing PTR documentation; distributing PTR tag of CKD part and in-house part to RDC; delivering the PTR material to line side at right time unless alternative arrangement are made.Manu

7、facturing shop is responsible for doing readiness on floor; providing decision criteria on equipment and process; assisting PP&C to determine PTR timing and part / component quantity; assisting QE to oversee the implementation on floor,participating inQS/Y-140-0011.0016/12/2002請在使用前核對網(wǎng)上此文件的最新有效版本Ple

8、ase check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /5零部件生產(chǎn)試運行程序Procedure of Part/Component PTR實施評估PIR結(jié)果并出具報告evaluating the PTR result and signing off.工程組技術(shù)支持負 責(zé)向PTR小組回答更改 的詳細情況，PTR3天前提供臨時技術(shù)文件， 并 在實施期間向小組提供技術(shù)支持。供應(yīng)商質(zhì)量負責(zé)提供國產(chǎn)外購件PPAP 批準

9、通知書；發(fā)放國產(chǎn)外購件PTR標簽； 及時向PTR小組提供PPAP進度；向供應(yīng)商 反饋PTR結(jié)果。采購應(yīng)全程跟蹤國產(chǎn)件PTR過程。規(guī)定以下三種情況的零部件被投入制造系 統(tǒng)時須實施PTR新零件：因工程更改而引入生產(chǎn)的 零件（帶新零件號）。修正過的零件：因新供應(yīng)商或供應(yīng)商 工藝更改等而須進行PPAP的零件過時零件：經(jīng)授權(quán)回用于正常生產(chǎn)的過時零 件原則上，PTR零件應(yīng)已通過PPAP.未通過 PPAP的零件申請PTR需PAA授權(quán)。PTR程序的啟動申請所有 進口零 件和自制件 的PTR由工程組 提 出。所有國產(chǎn)外購 零件的PTR由供應(yīng)商質(zhì) 量提出。所有過時零件的PTR由生產(chǎn)控制組提 出。在PTR成功結(jié)束前

10、，不能啟動物料斷點 流程以避免在PTR失敗后無法采購到舊零 件。年度國產(chǎn)化零件的試生產(chǎn)走年度國產(chǎn)化生產(chǎn)Quality Engineering are responsible for overseeing the implementation on floor relevant area; assessing PTR result and providing relevant report.Product engineering is responsible foreplying the details of change to PTR team, providing temporary tec

11、hnical documents 3 days before PTR and providing technical support to the team during PTR implementation period.Supplier Quality is responsible for providing production part approval status notice of local out sourcing part; distributing PTR tag of local out sourcing part to supplier; monitoring the

12、 PPAP schedule and informing PTR team; feeding back the PTR result to supplierProduction purchasing participates in the whole PTR process of local parts.5. ProvisionA PTR should be performed when one of the following parts are introduced:New part/component: the part/component (with new part number)

13、which is released by engineering change.Revised part/component: include new supplier, or process change etc. within supplier requiring PPAP submission.Obsolete part:the obsolete part which is reused to normal production with authorization .In principles, all PTR parts should be qualified by PPAP. No

14、n PPAP parts need PAA as the authorization，f i i=r i l r-，QS/Y-140-0011.0016/12/2002.一!a -=，- 一“y 工一 一，請在使用前核對網(wǎng)上此文件的最新有效版本Please check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /5啟動流程。零部件生產(chǎn)試運行程序 Procedure of Part/Component PTR of pt

15、r.PTR標簽國產(chǎn)外購PTR零件的標簽由供應(yīng)商質(zhì) 量在PTR物料發(fā)運前，發(fā)放給供應(yīng)商。交貨時還需攜帶PPAP文件。進口和自制件PTR零件的標簽由生產(chǎn)控 制組物流管理 于PTR兩天前 發(fā)放給LOC或車 間。自制件的PTR標簽由車間在零件上懸掛。PTR實施時間及數(shù)量原則上，每天每個區(qū)域最多1個PTR。原則上PTR必需進行三輪，具體輪數(shù)和數(shù)量 由生產(chǎn)車間決定PTR只能開始于日班，允許在夜班結(jié)束。在實施PTR前，PE必須根據(jù)EWO要求進行 ETR。首輪PTR開始時，SQE、QE和PE必須到生產(chǎn) 現(xiàn)場。PTR文件申請人負責(zé)填寫PTR通知單”，并負責(zé)獲得“同意執(zhí)行/不執(zhí)行PTR”的所有簽名。同意不執(zhí)行的P

16、TR也需編號存檔。PTR通知單”上須申請部門區(qū)域經(jīng)理或其授 權(quán)人簽名確認。Initiator of PTR process launchAll the PTR of CKD part and in house part should be initiated by PEAll the PTR of local outsourcing part should be initiated by Supplier QualityAll the PTR of obsolete parts should be initiated by PC<he material breakpoint process

17、 should not be launched before PTR successfully completed. This prevent will shortage of the old material if a PTR fails. The trial run of annual localization parts shall follow annual localization launch process.PTR tagThe PTR tag of local out sourcing part should be distributed to supplier by Supp

18、lier Quality before PTR material delivering. PPAP document should also be with PTR parts.The PTR tag of import part and in-house part should be distributed to LOC or workshop by PC&L material management Two days prior to PTR implementation.Manufacturing shop is responsible for hanging PTR tag on in

19、house part.PTR timing and quantityIn principles, Only one PTR for one area per dat is allowed.5.8.3PTR報告需在PTR車下線后一周內(nèi)完成，如 果PTR失敗，必須在兩天內(nèi)完成報告。5.9 PTR協(xié)調(diào)員所有部門需確定一名 PTR協(xié)調(diào)員，協(xié)調(diào)本部門PTR事宜。5.5.2 The first, second and third round of GA PTR limited to 10, 50, 300. Body shop can have more.5.5.3 PTR only start at d

20、ay shift, night shift can close it.零部件生產(chǎn)試運行程序Procedure of Part/Component PTRQS/Y-140-0011.0016/12/2002.一!a -=，- 一“y 工一 一，請在使用前核對網(wǎng)上此文件的最新有效版本Please check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /55.6 PE shall conduct ETR before PTR per EWOV instruction.其他適用資料無5.7 SQE, QE and PE shall be on site for PTR firstround.存檔文件PTR通知單、決策依據(jù)和報告由生產(chǎn)控制組歸檔保存，保存期5年。.附件? 附件一：生產(chǎn)試運行流程? 附件二：PTR通知單及附件A? 附件三：PTR決策依據(jù)? 附件四：PTR報告.最新更改匯總無8 PTR documentsIvbnitiator is responsible for filling out PTR notification and get all the signature of approval (no