汽車(chē)行業(yè)企業(yè)級(jí)BOM管理

1、Automotive Industry Enterprise BOM Management Overview 第1頁(yè)TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & Maintain第2頁(yè)BOM is a product information backbone throughout product de

2、velopment processFunction BOMTimeMarketOpportunityBusinessTemplateProductTemplateConceptDefinitionVehicle & ProcessEngineeringQualityMaturationStart ofProductionDesignFreezeProgramInvestigationProgramApprovalProductSelectionFormalEngineering ChangeProcessBOM is evolving from Function BOM to M-BOM an

3、d AS-BOM thru E-BOMAttributes are in addition according to BOM MaturityInformalEngineering ChangeProcessE-BOMProto BOMM- BOMP-BOMKD BOMAS BOMVehicle Design MaturityBOM MaturityBOM is evolving with time that just base frame is forming at the starting phase and going to be matured with additional info

4、rmation as Product Development is going on so, owner of data creation and operation rule of data are important第3頁(yè)Enterprise Overall Scenario BOM need synchronize with all related business process and data Slide Sub-TitleBusiness Plan & Program ObjectivesMarketing AnalysisProgram ManagementRequiremen

5、t ManagementProduct PortfolioOutsourcingDesign Centers(Magna. IDE, etc)Integration / Mechanical / Electronic DesignProduct EngineeringProgram PlanWBSProgram Monitor TrackingIssue Tracking & ResolvingProduct ManagementProduct DefinitionFunction BOMProduction PreparationMBOM MaintainMfg Data ReleaseEn

6、terprise Change MgmtProduct Change ManagementEngineering Change Management (Eng./Mfg/ Change)Product Structure BuildingProduct ConfigurationValidate and AnalysisEBOMMaintainEngineering ReleaseRequirements / PortfolioConf. ResourceFunction BOMEBOMAfter SalesSBOMMaintainEBOMProcurement & SupplyProcure

7、ment BOM / SORPotential Suppliers AssessmentRFQPurchasing DecisionContractSupplier Part Development and Quality Control(APQP / PPAP)Procurement RequirementsEnterprise BOM Directly Related第4頁(yè)Enterprise BOM ManagementEnterprise Change ManagementEnterprise BOM in Auto OEM IT Blueprint: integrated Confi

8、guration Management, BOM and ECVehicle Development Program ManagementPDM Platform CAD/DMUCAESimulationDocument / Design BOMEnterprise Configuration ManagementBOM Multiple View(Function/EBOM/MBOM)E-ProcurementERPEngineering Portal 第5頁(yè)In summary, Enterprise BOM should support the whole vehicle develop

9、ment process, from product planning to after-salesProduct Line DefinitionConcept & PlanningDesign & EngineeringProduction Preparation / Production / After-salesRequirement Mgmt SupportProduct Config. & Function BOMDesign / Engineering BOM DefineDesign-in-Context SupportEBOM Release & Change ControlB

10、OM RestructureAdditional Information MaintainRelease By PlantsSupport Product MgmtSupport Supply CollaborationProduct DefinitionEBOM & Release ControlXBOM Restructure & Maintain第6頁(yè)TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Rel

11、ease ControlMBOM Restructure & MaintainSBOM Build & Maintain第7頁(yè)Function-BOM defined based on marketing requirements and Parts reused 8Customer & Marketing RequirementsCar Whole RequirementsSafe RequirementsPower KWKNSteeringFunction-BOM for Vehicle Function開(kāi)閉件動(dòng)力總成動(dòng)力總成集成底盤(pán)白車(chē)身內(nèi)飾外飾電子操縱系統(tǒng)傳動(dòng)軸車(chē)橋車(chē)架汽車(chē)懸架車(chē)輪轉(zhuǎn)向

12、系統(tǒng)制動(dòng)系（含輪轂）隨車(chē)工具及組件System & Parts LibraryGearbox4AT5MTCVTEngine1600cc Gascc Gas3500cc Gas2200cc DSLSteeringLHDRHDReplaceReplaceStandard PS TemplateSUVSedenMPVMappingSelection Vehicle Early EBOMProto E-BOMNewPartReusedReusedEarly EBOM to DBOMProto D-BOMEarlyConfiguration第8頁(yè)Designer Engineer design modu

13、les of product or system engineer planed, then can configurate to single vehicle EBOMDesign EngineerSuspension ASuspension BSuspension CPlanning New Functions ModulesConfiguration ManagerProto D-BOMSupper D-BOMSupper E-BOMstructure 1structure 2structure 3single vehicle EBOMRuleABCConfiguration Manag

14、er第9頁(yè)Initial MBOM come from single vehicle EBOM and SBOM design for car modelSupper E-BOM for Car Modelstructure single vehicle EBOMPurchaseInitial MBOMstructure PurchaseP1P32 Re-Structure MBOMAs-BuiltXP2P3P11P7P31P12Service BOM DefineService PartService Kits第10頁(yè)Key Points for BOM supporting vehicle

15、 development concept and planning phaseComplete data model to support product line and configuration definitionEasily link to vehicle program management data, such as portfolio and requirements, make sure vehicle design/engineering reflect marketing requirementsProvide a Function BOM to facility cro

16、ss departments early collaboration and vehicle development tasks breakdown第11頁(yè)TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & Maintain第12頁(yè)Design / Engineering BOM DefinitionE-B

17、OM中對(duì)應(yīng)零件總是與工程師設(shè)計(jì)CAD數(shù)模文檔不一一對(duì)應(yīng)。在一些情況下，E-BOM零件和D-BOM數(shù)模時(shí)一一對(duì)應(yīng)，不過(guò)在另一些情況中，它們關(guān)系往往是一對(duì)多，或者多對(duì)一。甚至在一些情況中，沒(méi)有D-BOM數(shù)模對(duì)應(yīng)E-BOM零件，一樣，沒(méi)有E-BOM零件對(duì)應(yīng)D-BOM數(shù)模。BurlwoodMahoganyRed leatherSoftware,Circuits沒(méi)有CAD數(shù)模工程零件Paint, FluidsSealsE-BOM零件swept volumeclosedtransitional elementswrappingsstyling datamanikins沒(méi)有同等工程零件CAD數(shù)模skelet

18、onsgenericD-BOM 數(shù)模第13頁(yè)Support Design-in-ContextLayoutProdDefinitionExteriorModel ReleaseTarget CostAllocationDigital Mock UpVirtual FactoryCADConcept Feature ListProdProposalMaster Drawing（Die Delivery LT）（Proto Drawing）Eng ProtoFFLProductionPart #Early Die data releasefor advanced workSupplierSelec

19、tionProtoPart #Prod PlanDesignFill outBOMReleaseFinal BOMProd EngPlantProd PrepInfoMfg BOMWork In ProcessBOMSub assemblyMake / BuySupplierDelivery infoAssociateCAD w/ PartProd ProtoIt is important to support unofficial communication before engineering release because it is the key to parallelize com

20、plex tasks.Maturity ManagementImmature 3D data sharing for virtual FactoryWIP BOM：Configurable P/SGeometrical information, configured DMUDesign tasks information第14頁(yè)Engineering Change Control and Release ManagementFrom individual to the extended enterprise From informal to formalFrom flexibility to

21、controlSuppliersPartnersRelease to EnterpriseRelease to EngineeringControlled Work in Progress Brainstorming & Work in ProgressAction ControlChange ControlWorkflow EnforcementConceptPRODUCTStylingPRODUCTConcept & Style FreezeVehicle EngineeringToolingRESSOURCESSOPAssemblyPROCESSNo ControlChange cont

22、rol needs vary depending on the product development lifecycle.Generally speaking, change management needs increase as product development progresses.第15頁(yè)Key Points for BOM supporting vehicle development design & Engineering phaseTightly integrated with CAD/DMU environment to support design collabora

23、tionStrictly controlled by EC for engineering data release第16頁(yè)TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Restructure & MaintainSBOM Build & Maintain第17頁(yè)Restructure different BOM for different purposeEnginee

24、ring Change ControlledChange ControlledADEEBCBCXEBOMMBOMAs-BuiltSBOM/BOMAs-Maintained/As-As-DesignedDXBCDEDEAXMDEDEBCABCAN第18頁(yè)Changes need to be synchronized between different BOM after re-structureP1P32EBOMAs-DesignedP31XP2P3P12P11P1P32MBOMAs-BuiltXP2P3P11P7P31P12Re-structureInitial ReleaseChange H

25、appenedP1P32EBOMAs-DesignedP31XP2P3P13P11P1P32MBOMAs-BuiltXP2P3P11P7P31P12Re-structureP12A new assembly added, and P12 movedHow does MBOM change accordingly?第19頁(yè)Release by plantsMaintain specific MBOM by plants: attributes / structure differenceOnce engineering change happens, system should automati

26、cally create a manufacturing change process to follow upTemporary changes tracking in MBOM due to supply situation or other reasonsCan launch workflow to review and approval supply related information changeModelP1P2P3P4P5EBOMMBOMModelP1P2P3P4P5車(chē)間工位用量包裝車(chē)間工位用量包裝車(chē)間工位用量包裝車(chē)間工位用量包裝車(chē)間工位用量包裝Plant AModelP1P

27、2P3P4車(chē)間工位用量包裝車(chē)間工位用量包裝車(chē)間工位用量包裝車(chē)間工位用量包裝Plant BP5P5車(chē)間工位用量包裝Replace P5 with P5 in Plant B第20頁(yè)Key Points for BOM supporting vehicle development production prep./production and after sales processCan be re-structured based on released EBOM to meet different departments business requirementsCan maintain re

28、spective attributes and associated documents in a independent way, can maintain plants related informationCan synchronize changes between different BOM view第21頁(yè)TopicsEnterprise BOM Management OverviewEnterprise BOM Solution IntroductionProtype BOM in Product DefineDBOM & EBOM Release ControlMBOM Res

29、tructure & MaintainSBOM Build & Maintain第22頁(yè)Vehicle Spare Parts ManagementSpare Parts List Management Creation and maintenance of Spare Parts List in synch with the Vehicle BOMSpare Parts Catalog Creation, Publishing & Maintenance Creation of Spare Parts Book using Content Management Tools 3D Via Co

30、mposer Publishing & Maintaining the Spare Parts Catalog for each vehicle model through Change Control Mechanism第23頁(yè)Spare Parts Catalog Definition and Creation for each ModelSpare Parts Catalog Definition into SectionsSpare Parts Catalog Sections in line with Parts Classification methodologySpare Par

31、t Catalog Sheets Creation for each SectionAssociation of Spare Parts List for each Catalog SheetCreation of Service KitsSpare Parts List editing featuresLinked 3dxml player to EBOM & Service Parts List3dxml player can be launched from within ENOVIA portal for preview of 3D parts modelGraphics creati

32、on and processing for Spare Parts List Linked 3D Via Composer to Catalog Sheets3D Via Composer will be launched from the Catalog Sheets3D Via Composer Check-In / Check Out functions from within the ENOVIA portalPreview and launch Catalog Sheets into PDF DocumentsGraphics creation and processing for Spare Parts List Spare Parts Catalogs for different countries only differ in the applicable local Manufacturing Equivalent Parts that are