盾構皮帶機說明書

1、北方重工集團盾構機分公司盾構皮帶機Theshieldbelt Machine使用說明書Instructions for use蘇州大力神起重運輸機械制造二 0 0 九年版2022Edition目錄CONTENTS1、用途(purpose)12、技術特性和主要參數1(Technical characteristics and main parameters)3、構造概述(StructureOverview)1-24、整機安裝、試運轉、調整和運行性能2-6(Machine installation, commissioning, adjustment and Running performance

2、)5、安裝操作和維護保養(yǎng)6-7(Installation and Maintenance)6、潤滑表Lubricationtable.7、用途purpose-20到+4050以下。The shield of structure Strap machine design according to the tunnel shieldThe shield of structure Strap machine design according to the tunnel shieldGou, Shield tunneling machine is mainly used for the deliver

3、y of materials. Atambient temperature -20 to +40 range use, Conveying material temperaturebelow 50.、技術特征和主要參數:Technologycharacteristicandmainparameters1.2.5t/m3 。The shield material conveyor can transport capacity in 2.5t/ m3.2.本系列按帶寬分為：500、650、750、800mmThis series by bandwidth is divided into: 500,

4、 650, 750, 800 mm, four types of3.運行速度，按帶速分為；0.8、1.0、1.25、1.6、2.0、2.5m 等也可依據實際狀況選用合理的速度。Operatingspeed,beltspeedinto;0.8,1,1.25,1.6,2g,alsomaybebaseduponactual use reasonable speed.3、構造概述structure explanation：整機布置Machinelayout：盾構皮帶機整機布置由設計者依據裝載盾構皮帶機的小火車及現(xiàn)場工況打算，大體可H+P、水平段、含改向滾筒及空段清掃器等水平段每一節(jié)的長度尺寸依據小火車

5、的長度及小火車上的支點來確定，節(jié)與節(jié)之間通過鉸鏈連接，斜段，斜段與水平段承受鋼性連接，高強度螺栓加鋼板連接。The shield belt loading machine layout by the designer according to The shield belt conveyor train and decided to field conditions, can be roughly divided into; the head section (including the tensioning device, the first frame, drive mechanism,c

6、uttingleakage,andH-+P-typeBeltcleaner,etc.),horizontalsection, oblique section (including empty segments bend pulley and Belt cleaner, etc.) the length of each section of the horizontal segment of the small size based on thelengthofthetrainandthetrainonthefulcrumtodeterminesectionandthrough the hing

7、e joint between the connecting section, oblique section oblique sectionand horizontal section using steel connections, bolt and plate connections.輸送帶Conveyor：是曳引和承載物料的主要部件。膠帶規(guī)格為一般為 4P4.5+1.5送量等實際狀況，計算輸送帶的張緊力來選用，膠帶接頭為硫化膠接。Traction and bearing materials is the main components. Tape specificationsgener

8、ally 4P (4.5 +1.5), the user throughput can also be based on the actual situation, the calculation to use belt tension, tape joints sulfide bonding.驅動裝置Drivedevice：動方式。commonlyusedTDY,includingrubberroller,sprocketandmotor plus reducer, chain drive two kinds of transmission mode.托輥Roller：2022。convey

9、orbeltanditsmaterialandmadestableoperation,horizontal section and inclined section of the slot roller group, head, tail, andinclinedsectionandlevelnesstransitionwith15degrees,20degreestransitionroller group, slot on the type roller spacing general take 800-1000 under theparallel roller spacing gener

10、al take 2022 meters.清掃器裝置(Belt cleaner device)：H+P輸送帶,清掃干凈。Shield conveyor set three way sweeper, head set H + P type sweeper, tail hasaemptysectionsweeper,cleaningtheuse,polyurethanecleaningthehead,orhard alloy cleaning the head, generally USES chlorine ester gather together chlorine fat cleaning t

11、he head, wear-resisting don”t damage the conveyor belt, cleaning the clean.、H 型，P 型清掃器：用來清掃粘在輸送帶承載面上的粘著物，防止帶上的粘著物污染環(huán)境和引起輸送帶跑偏。我公司在設備出廠前已經安裝好，現(xiàn)場只需調整。usedforcleaningthestickyontheconveyorbeltincarryingthe adhesion of content, prevent take the adhesion of environmental pollutioncaused by things and con

12、veyor belt running deviation. My company in equipmentbefore they leave the factory has been installed, the scene just adjust.空段清掃器，用來清掃粘在輸送帶非承載面上的粘著物，防止物料卡在尾部滾筒，我公司在設備出廠前已經安裝好。usedtocleaningthestickinthebearingsurfaceconveyorofcontent,preventmaterialcardattherearroller,mycompanyin equipment before t

13、hey leave the factory has been installed.3.6、其它及保護3.6、其它及保護(Other and to protect)：、頭部設有下料漏斗。The head is the material funnel set.立輥，斜段也設有上下?lián)踹吜⑤?，有效防止膠帶跑偏。Belt The shield bonding at both horizontal section has a cross on a symmetrical vertical roll groups, one baffle; a vertical roll under the wall, ob

14、lique section alsohasaverticalrollupanddownthewall,effectivelypreventthebeltrun.、全長設置一對拉繩開關。Total length set up a pair rope switch.3.6.4、全長設置一個速度檢測器。Total length set up a speed check device3.6.5、本皮帶機設一個報警器。The belt set an alarm.4、整機安裝、試運轉、調整和運行性能：斜段局部用螺栓與聯(lián)接板固定即可。尾端固定在相應的支點。Machineinstallation,Testru

15、n,adjustmentandRunningperformance:Before and after installation and acceptance rules based on acceptance, andfamiliar with the installation drawings, technical requirements and asked me toconveyorequipmentfactoryinthesectionsbeforetheassembledcomponentsonthe scenejustthelengthofeachsectiononthebasis

16、ofdrawingsandsectionnumber.Each section in turn will hinge assembly, and the belt of the feet fixed on thelittle train on the fulcrum. Oblique section and horizontal section using the pin connection,obliquesectionofpartoftheplatewithboltsandcanbeconnected.End in the corresponding protection fixed.安裝

17、留意事項：全部滾筒，托輥，立輥，驅動裝置安裝后均應轉動機敏，輸送帶接頭時，應將電動滾筒或傳動滾筒松到放在最終方位置，并盡量拉緊輸送帶。InstallationNotes:All roller, roller, vertical roll, The drive rotation after installation shouldbe flexible,Belt connector, should a roller or loose drive pulley on the end side to theposition, and try to tighten the belt試運轉前：28內應按規(guī)

18、定加夠潤滑油電動滾筒使用前應從端蓋的加油口參加 L-AN32 機械油，油質應2/3詳見電動滾筒使用說明書。中規(guī)定的加油量及型號，加油，用戶務必熟讀；BeforeTestrun:New installation conveyor in formal before going into use, should carry out the two hours and eight hours load no-load test run, prior to trial operation, in additiontotheinstallationofgeneralexaminationofconveyo

19、risinaccordance with the installation technology requirements outside, still need to check the drivingdevices,suchastheuseofelectricrolleraccordingtoregulationsshould addenoughoil(electricrollershouldbeonthefrontcovermouthtojoinL-AN32 Mechanicaloilshouldbeclean,withoutimpurities,howshouldmakeoiltoro

20、ller radius two-thirds face height is appropriate) see electric roller instructions.Ifuseisdeceleratingmotorsandsprocket,chain,drive,shallbebasedonrandom material of the deceleration mechanical and electrical machine specifications, the provisions in how and models, come on, the user must read .電氣信號

21、和安全保護裝置及接線正確性；Electrical signal and security protection devices and wiring correctness點動驅動裝置，觀看滾筒轉動方向是否正確。Thepointstartdevicedrivers,observationrollerrotationdirectioniscorrect調整清掃器，調整方法詳見 5.5.1 及圖3Adjust Belt cleaner, adjustment methods described in 5.5.1 and Figure (3)試運轉期間應進展以下工作(Thefollowing wor

22、k shouldbe carried outduringtheTestrun)：檢查輸送機各運轉部件應無明顯噪音；Check all moving parts conveyor should be no significant noise各個軸承無特別溫升；No abnormal temperature rise of each bearingNo abnormal temperature rise of each bearing各個滾筒，托輥的轉動及緊固狀況;Each roller, roller rotation and tightnessEach roller, roller rotat

23、ion and tightness清掃器的清掃效果Belt cleaner cleaning effect輸送帶的松緊程度;Conveyorbelttightness各個保護開關，應靈敏牢靠Each protection switch, should be sensitive and reliable測定帶速，空載功率，滿載功率Measured with a fast, no-load power, full power調整(Adjustment)：調整輸送帶的跑偏Adjust belt deviation：a(1)，調整好后將軸承處的定位塊螺栓擰緊，此時驅動裝置可以不再跟隨移動。Deviat

24、ion in the position of the head conveyor belt, drive pulley to adjust theDeviation in the position of the head conveyor belt, drive pulley to adjust the bearing blockat tightening the bolt, then move the Driving device can no longer follow.圖1(2)，當調整一組托輥仍不能訂正時，可連續(xù)調整幾組，但每組的偏斜角度不宜過大。Deviation in the mi

25、ddle belt, adjust the rollers and the lower roller, the adjustment direction, see Figure shows (2), when adjusting a set of rollers is still not corrected, it can continuously adjust the several groups, but each ofthe partial oblique angle should not be too large.圖2是否傾斜；給料方向位置是否適宜在輸送帶的中間。If the abov

26、e method still cannot eliminate running deviation, should be check: conveyor belt joint is straight, as necessary, re-take; rack is tilted; feedingdirection of the location is appropriate in the middle belt.d5%左右為準。These adjustments should be no-load or full load in the conveyor when theconveyor bel

27、t deviation of about 5% of the bandwidth.2.5%。Adjust the tension of the conveyor belt, start with full load and operation in conveyor belt transmission roller and when do not produce sliding, and make thebeltrollerintheverticaldegreebetweenrollerspacingoflessthan2.5%、整機運輸性能(Performanceofthewholetran

28、sport)：、輸送機運行應平穩(wěn)牢靠，負荷運行時不應有不轉動輥子存在。besmoothandreliableoperation,theloadshouldnotberunningthere is not rotating roller、輸送帶運行時，其邊緣不得超出托輥輥子或滾筒的邊緣。ConveyorConveyorbeltisrunning,theedgeshallnotexceedtheidlerrolleroredgeroller、拉緊裝置應保證調整便利，移動機敏，在輸送機啟動和運行過程中，輸送帶不得打滑。shouldensureeasyadjustment,mobileandflexi

29、ble,conveyorup and running in the process, the conveyor belt may slip85dBA。Conveyor load operation, the noise should not exceed 85dB (A)4.5.5、清掃器性能應穩(wěn)定，清掃效果良好。Performance should be clean and stable, good cleaning resultsPerformance should be clean and stable, good cleaning results、各種保護裝置，裝配后需要反響靈敏，牢靠

30、。A variety of protection devices, the assembly should be reflected after theA variety of protection devices, the assembly should be reflected after thesensitive and reliable、托輥輥子不包括緩沖托輥輥子22壞率不大于 8%日曬、雨淋狀況條件下除外。Roller rolls (not includingbufferRoller rolls (not includingbuffer rollerrolls), normal li

31、feshould notbe lessthantwoyears.2yearsofrollerdamagerateisnotmorethan8%(thesunandrain status condition except)5、安裝操作和維護保養(yǎng)：輸送機的使用壽命與輸送機的長期正常運轉，是否正確、安全地操作，是否認期維護保養(yǎng)有直接的關系。Installation,operationandmaintenance:Conveyors and conveyor life of long-term normal operation, correct, safeConveyors and conveyor

32、life of long-term normal operation, correct, safeoperation, whether regular maintenance has a direct relationship、不正確的操作會造成設備和人身事故。造成設備事故的主要緣由是物料砸壞輸送帶和跑偏、撕裂輸送帶。CauseCauseincorrectoperationofequipmentandpersonalaccident.Ismainlydueto anaccidentcausedbyequipment,conveyorandmaterialdeviationsmashed,tor

33、nconveyor belt、必需準時排解引起跑偏的因素。避開事故的重要措施之一。Must promptly remove the factors causing deviation.Physical cause of theMust promptly remove the factors causing deviation.Physical cause of the accidentisusuallycausedbytheconveyorbeltisrunningtocleanorreplaceparts, so maintenance systemis one of theimportan

34、t measuresto avoid accidents、輸送機應盡量在帶上物料卸凈后停車，并以空載啟動為宜。在多機聯(lián)合使用組成輸送系統(tǒng)時，亦應按此要求編制先后啟動關閉的電氣把握系統(tǒng)。ConveyorConveyorbeltmaterialshouldbeunloadedinthenetafterthestop,andtostart Jointuseofcomponentsinthedeliveryofmulti-machinesystem,the preparation of this request should have started off the electrical contro

35、lsystem、每臺輸送機應有使用修理記錄，做好交接班工作。Each conveyor with maintenance records, doingshift work.Each conveyor with maintenance records, doingshift work.依據輸送機的不同工作條件，可參照以下內容編制維護保養(yǎng)制度。AccordingAccordingtothedifferentworkconditionsofbeltconveyor,wecanrefertothe following content of maintenance system班間修理內容:2mmMai

36、ntenance of content between classes:Always observe the speed reducer oil or electric drum instruction device, time to add oil; the timely replacement of the axial rotation is not greater than 2mmflexible idlers rollers, after repairs to continue using(或硬合金清掃器位置調整)調整；見示圖(5)頭部清掃器的調整過程。Sweeper role is

37、to clean up adhesive roller and roller in the material on thesurface; polyurethane blade worn to adjust (or hard alloy sweeper position adjustment) adjustment; see Figure shows (5) head cleaning device of the adjustment process圖(3)Polyurethane blades(Or carbide)清掃器連桿(Beltcleanerrod)3 拉緊螺桿(Tightenthe

38、screw)4 支板(Supportingplate)5(Adjustment board)6(Screws)調整方法調整支板與調整板上連接螺栓，清掃器可上下調整，先松序號5 螺釘，然后3，1Adjustment methodAdjustment method: adjuster plate and adjustable plate bolts, Belt cleanercanbeadjustedupanddown,No.5Screwsloosefirst,thentightentheadjustment screw 3, number1 polyurethaneblade canbe adjusted (or carbide) and the rollerlight-tightness.清理粘結在托輥和滾筒外表上的物料；Clea