NPD-新產品開發(fā)控制-課件

1、NPD-新產品開發(fā)控制-PPT課件NPD-新產品開發(fā)控制-PPT課件為何需要新產品開發(fā)與流程 ?新產品開發(fā)是什麼? 一個團體根據(jù)需要,訂定計劃,組織人員,開發(fā)設計與驗證樣品,並使之能大量複製與販售之過程稱之新產品開發(fā)流程 . 為何需要新產品開發(fā) ? 一個以服務產生營利之團體,為使之利潤來源能持續(xù)不斷,必需在 原有產品利潤降低或開拓新事業(yè)領域時,進行新產品開發(fā)以維持適當利潤使團體存活 . 新產品開發(fā)風險 大量複製代表大量材料與金錢投入,若產品有任何重大瑕疵,將會造成產品退貨,輕者損失商譽賠錢解決,嚴重可能使公司經(jīng)營發(fā)生困難降低風險提升利潤 經(jīng)由適當有效流程控制,複製經(jīng)驗,確保產品開發(fā)品質控管機制

2、,以提升量產之品質,減低公司營運風險;經(jīng)由經(jīng)驗分享,減少犯錯機會,降低開發(fā)時間,使產品快速上市,以取得最佳利潤 . 2為何需要新產品開發(fā)與流程 ?新產品開發(fā)是什麼? PDCA LoopPlan : To have a plan , ( What it is , How and When to do , How to check )Do : Follow plan to do Check : Follow plan to do checking Action : To assess the effectiveness of result with plan PDCA ( Plan / Do /

3、Check / Action ) PlanDoCheckAction( Quality / 品質 , Cost / 成本 , Delivery / 交期 ) 3PDCA LoopPlan : To have a planLife Cycle of Product市場Marketing終止End of Life企劃Planning開發(fā)設計Design試作 / Sample評價 / Evaluation試產Pilot Run量產Mass Production4Life Cycle of Product市場終止企劃開發(fā)設Resource of Development Product Design C

4、apabilityPOWERPublicationProduct EngineeringThermalDesignMechanicalIDBIOSS/WF/WElectronicHardwareReliability TestingCompatibility TestingTestingProgramTesting FixturePCBLayoutSimulation Pre_LoadManufacturingEMC/Safety5Resource of Development ProducConcept DesignDVTMVTEVT Mass ProductionStartPlanning

5、 EVT : Engineer Verification Test , DVT : Design Verification Test , MVT : Manufacturing Verification TestProduct Development Control Flow Pass Pass Pass Fail Fail Fail Gating Gating Gating 開發(fā)設計DevelopmentDesign 樣品製作Sample Build樣品評價VerificationValidation試產Pilot Run NPD NPINPD : New Product Developme

6、nt NPI : New Product Introduction 6Concept DesignDVTMVTEVT MassNPD / NPI NPI OperationMass ProductionODM ProjectOEM Project NPI OperationNPDOperation NPI : New Product Introduction Focus on a product be phased in manufacturing related activities . NPD : New Product Development Except the NPI activit

7、ies , It also included product design and design verification and validation related activities . Pass Fail Gating NPI Operation7NPD / NPI NPI Mass Production NPI ( New Product Introduction ) NPI : A process to make a product be produced , delivered to customer or market . Product document transferr

8、ingPilot RunMass ProductionYield rate improvementTechnical / Quality requirementFailure analysis,reliability test Early Manufacturing Involvement DFM/DFT review & feedbackManufacturing Readiness Review Plan,Tooling,spec.,documentSet up project teamProject team listdepends on cooperation modelE.C.M.P

9、rototyping 1,2 Sample making E.C.M.:Engineering Change Management : ECR/ECN 8 NPI ( New Product IntroductCustomerrequestPrepare InitiatorCheck Section manager of initiator CirculateRelated DepartmentApprove QRB ChiefReleaseDocument center AgreeReject (if someone disagree)Get approval from customerre

10、quest for change (material,process)PDM work flowInitiator USI internal related dept.ImplementECR / ECN in PDM 9CustomerPrepare InitiatorCheck1 + ChaptersMM*/Site5 BooksQualityManualFunction Procedures &Product InstructionsIndividual Product spec.,Drawing, etc. (大QM)(500 q)Current StructuresT.

11、P.D.OFProductMaterialMethod(Process)MachineBOMDrawingSpec.Instruction過期或不適用資料 T.P.D.RelatedWithin Dept.Cross Dept.Cross FunctionNew StructuresNew Requirement of: Y2K International Standards USI Global StructureSOM*/Dept.40 Books10+chaptersTPD in Quality System Structure Date : Apr. 20, 2000PlanDQAMQ

12、AVQASQATQA5 Milestone40 TaskGoal/ProcessSPCMCBManagement Manual :Updated and globalized QM+Gen. etc.(ADM / FD / MIS/Supporting Groups) Revise UpgradeMM(CorporateMM(Business/SitesSOM/Division or dept.TPD, ECN, Reports, etc.per product type.(0)(1)(2)(3)(4)(5)(6)(7)1999 2000 Standard for International

13、and Global(8)TQATQMBest ClassINTERNALCEGEEXTERNALFEEDBACK/INTERNALFOLLOW UPTWHead Quarter. EXT. CUSTOMEROversea SiteRD/PM/P SITE INTERNAL ECNECR.CI.FOLLOW UP CI/ECN.Procedure,T.P.D, ECR, CI & ECN FLOWHQ DCSITE DCStandardization ImplementationSITE QRB/DCQRBDCPMMM/TPDSOMTPD : Technical Product Documen

14、t 101.MM*/SiteQualityFunction ProcNPI TPD Documentation 11NPI TPD Documentation 13Concept DesignDVTMVTEVT Mass ProductionStartPlanning EVT : Engineer Verification Test , DVT : Design Verification Test , MVT : Manufacturing Verification Test Pass Pass Pass Fail Fail Fail Gating Gating Gating 開發(fā)設計Deve

15、lopmentDesign 樣品製作Sample Build樣品評價VerificationValidation試產Pilot Run NPD NPINPD : New Product Development NPI : New Product Introduction Product Development Control Flow12Concept DesignDVTMVTEVT MassWhat is EVT/DVT/MVT ? Purpose : Increase Product Development Quality Reduce Risk of Development and Co

16、st . EVT : Engineering Sample Verification Test - Early engineering sample meet product specification requirement without severity bugs , the sample may be made by mechanical mockup , earlier version hardware and software . - With small sample quantity , less test resource involvement , Key and crit

17、ical test items to verify the sample . DVT : Design Readiness Verification Test - Design mature engineering sample meet product specification requirement without bugs , the sample should be tooling mechanical parts with near mature hardware and software . - With enough sample quantity , conduct all

18、design test item to do verification to ensure product design readiness . 13What is EVT/DVT/MVT ? Pu MVT : Manufacturing Readiness Verification Test - Manufacturing quality level sample - Pilot run with small quantity manufacturing to come out optimization parameter for mass production - Conduct manu

19、facturing point view verification with quantitative sample to test product early life performance - Prepare parts for after service requirement - Got related regulation and certification for product - Ready for mass production What is EVT/DVT/MVT ? 14 MVT : Manufacturing Readiness Planning Requireme

20、nt of Product Technology Feasibility , Business Feasibility Project Plan Specification ( H/W , ID/ Mechanical , S/W , Regulation ) Schedule Statement Of Work ( Scope Of Work )PM , Team List Cost Sample plan Budget Customer Product Marketing Internal Capability External Supporting 15 Planning Require

21、ment of Produ Team member and ResponsibilityBU HeadPM ( Project Manager )H/W( Hardware Design )S/W( Software Design )MD( Mechanical Design )PowerPCB Layout EMCHomologationSafety Logo Certification Hardware FunctionTestCompatibility Function TestStability / Reliability TestMechanical TestPE( Product

22、Engineer )Manufacturing ProcessManufacturing Testing Manufacturing Equipment Manufacturing QA PM : Owner to coordinate NPD operation PE : Owner to coordinate NPI operation NPD NPI Team list to have project member assignment from related function team 16 Team member and ResponsibilitMain Flow of Deve

23、lopment Specification ( H/W , Mechanical , S/W , Regulation ) Schedule , Cost Product Design ( Hardware )( Mechanical )( Software ) Design Qualification Assurance( DQA ) Design for Manufacturing( DFM ) Design for Testing ( DFT )Design for AvailabilityServiceability( DFA , DFS )Mass Production Manufa

24、cturingQualification Assurance( MQA ) 17Main Flow of Development SpeciDesign Activity FlowDesign Design ReviewDesign Check List Simulation SpecificationRegulation Requirement EMCSafety ThermalDesignCheck ListDFMDFTDFADFSEMCSafety ThermalKnow How Experience Approved18Design Activity FlowDesign DeDesi

25、gn QualificationTest Plan SpecificationDesign Qualification Testing Bug Alerting and TrackingDesign Exit Gating Test Report19Design QualificationTest Plan Design Qualification Plan for Server EVT 1. Hardware Function Test 2. BIOS Function Test 3. Intensive Test 4. Windows ME Function Test 5. Win NT/

26、2000/XP Server Function Test 6. Server Management Test7. Power On/Off Boot up Test 8. Design Margin Test 9. Signal Quality Analysis 10. EMC Test 11. Thermal Test 12. Manufacturability analysis 13. MTBF PredictionDVT 1. Hardware Function Test 2. BIOS Function Test 3. Intensive Test 4. Win NT/2000/XP

27、Server Function Test 5. Server Management Test6. Server Stress Test 7. Sever Logo Pre Test 8. S/W , H/W Compatibility Test 9. Power On/Off Boot up Test 10. Design Margin Test 11. Signal Quality Analysis 12. EMC Test 13. Thermal Test 14. Acoustic Test 15. Vibration Test 16. Drop Test 17. Safety Test

28、18. Manufacturability analysis MVT 1. Hardware Function Test 2. BIOS Function Test 3. Intensive Test 4. Win NT/2000/XP Server Function Test5. Server Management Test6. Server Stress Test 7. Sever Logo Pre Test 8. S/W , H/W Compatibility Test 9. Power On/Off Boot up Test 10. Design Margin Test 11. Sig

29、nal Quality Analysis 12. EMC Test 13. Thermal Test 14. Acoustic Test 15. Safety Test 16. Manufacturability analysis 17. Server Logo Submission 18. EMC Regulation Certification 19. ELP( Early Life Performance ) Test 20Design Qualification Plan for Category of Design QualificationProduct Specification

30、Environment StressRegulation/CertificationLife Performance 1. Hardware Function Test 2. BIOS Function Test 3. Compatibility Test 4. OS Function Test 5. Signal Quality Analysis 6. Mechanical Thermal Test 1. ELP( Early Life Performance ) Test 2. MTBF Test 1. Power On/Off Boot up Test 2. Design Margin

31、Test 3. H/T/B Test 4. Thermal Cycling Test 5. Thermal Shock Test 6. Acoustic Test 7. Vibration Test 8. Mechanical Shock Test 9. Drop Test 1. EMC Regulation Certification 2. Safety Regulation Certification 3. WHQL Logo Certification 4. Green PC Certification 5. Wi-Fi Certification 6. BQB Certificatio

32、n Manufacturing 1. Manufacturability analysis 2. Test Cover Analysis 21Category of Design QualificatiDFM ( Design For Manufacturing ) Quality , Cost RequirementUSI and Supplier Process Requirement Easy Fabrication , Assembly Design Review ( Design Rule,Check List,Lesson Learn )Early Involvement Bug

33、Alerting and Tracking Shortest Cycle Time , Zero Failure Rate Cost Effective , Time To Volume RequirementProcess Target Special Fixture or Tooling Preparing Enough Design Margin and Tolerance22DFM ( Design For ManufacturingDFT ( Design For Testing ) Quality , Cost Requirement Easy Testing , Enough C

34、overage 100% Test Coverage Early Involvement Shortest Cycle Time Cost Effective , Time To Volume Design Review ( Design Rule,Check List,Lesson Learn ) Bug Alerting and Tracking RequirementProcess Target Test Code , Special Fixture or Tooling Preparing23DFT ( Design For Testing ) QuDFA ( Design For A

35、vailability ) Supply Risk Analysis Early Involvement Supplier ManagementBOM ( Bill Of Material )Cost Effective , Time To Volume RequirementProcess Target Right Parts Selection Quality , Cost , Availability Requirement24DFA ( Design For Availability DFS ( Design For Serviceability ) Design Review ( D

36、esign Rule,Check List,Lesson Learn ) Service Cost Analysis Early Involvement FRU Management PE Close Loop RecordHighest Customer Service SatisfactionRequirementProcess TargetEasy Handling , Lowest Service CostOn Time Service RequirementBug Alerting and Tracking25DFS ( Design For Serviceabilit Develo

37、pment DocumentationFG BOMProject Folder MVT 32A2 Level BOMA1 Level BOMM/B H/W Design Output MVT 32S/W Design Output MVT 32BIOS Design Output DVT 21Mechanical Design Output MVT 32Product Folder AMOI MVT 31 BIOS MVT 32Schematic DVT 23PCB Layout MVT 31 Document BOM Material BOM 26 Development Documenta

38、tionFG Specification requirement Design Design Output Review Sample fabrication Sample Qualification Test Report Design phase gating Bug tracking Sample debug and solution StartNext PhaseAction List Development Control operation Periodic Design Review27Specification requirement DesiPDM Bug Tracking WorkflowOpenWorkAssignConfirmCloseAdd a defect.Fixing the defect RejectFail.Verify the fix & chooses either Pass or FailActionPass * DebugVerifyFailYesCancel (Any Time)By Supervisor or Originator ActionNo(A)(E)(E,D,C)(E)