玩具驗(yàn)貨作業(yè)指導(dǎo)

1、Revision History 修改記錄VersionVersion版本1.02.0Date日期Mar 09, 2007Aug19,2010Descriptionchange變更履歷Initial release（新發(fā)行）Renew（更新）Revised by更改人SteveWangLennon WuScope 范圍This document specifies the general quality requirements for the category of Soft/Plush toys,Electrical/Battery operated toys, Ride-on toys,

2、 Infant toys and Other toys. It is used as ageneral guideline for inspection if clients have not defined their requirement.此文件為玩具（包括長(zhǎng)毛絨玩具，電池驅(qū)動(dòng)玩具，乘騎式玩具，充氣玩具等）驗(yàn)貨的通用標(biāo)準(zhǔn)，如果客戶沒有特別的要求，在此定為通用的驗(yàn)貨指南。InspectionCriteriaofProduct/Package 產(chǎn)品/包裝驗(yàn)貨標(biāo)準(zhǔn)Product: 產(chǎn)品Must be without any unsafe defect for using;不允許有在實(shí)際使用中任

3、何對(duì)使用者造成傷害的缺陷；Should be free of damaged, broken, scratch, crackle etc. Cosmetic / Aesthetics defect;不應(yīng)有任何損壞，破碎，擦傷，或碎裂等外觀缺陷；Mustbeconformtotheshippingmarketlegalregulation/clientsrequirement;必須符合航運(yùn)市場(chǎng)規(guī)定以及客戶的要求；The construction, appearance, cosmetics and material of all units should comply withclientsre

4、quirement/approvedsamples;產(chǎn)品的結(jié)構(gòu)，外觀，材料等必須符合客戶的要求或與樣品保持一致；All units should have full function complying with clients requirement / approvedsamples;產(chǎn)品功能必須符合客戶的要求或與樣品保持一致；The marking / label on unit should be legal and clear.產(chǎn)品上的標(biāo)記/標(biāo)簽必須符合法規(guī)要求且清晰明確。Package: 包裝All units will be adequately packaged, and co

5、nstructed from suitably robust materials,suchthatitarrivesinstoreinamerchantablecondition;產(chǎn)品要有足夠強(qiáng)度的材料構(gòu)成的充分包裝，使得貨物以可銷售的狀態(tài)到達(dá)目的倉庫；Thepackagingmaterialcanprotectthegoodsfromdamageduringtransportation;在運(yùn)輸過程中，包裝材料能防止貨物受損；Theshippingmark,barcode,label(suchaspricelabel),shouldconformtoclientsspec.and/orappr

6、ovedsamples;箱麥，條形碼，標(biāo)簽（例如：價(jià)格標(biāo)簽）應(yīng)符合客戶的要求或與樣品保持一致；The package shouldcomply to clients requirement / approved samples;包裝必須符合客戶的要求或與樣品保持一致；Text of illustration, instruction, label and warning statement etc. must be clearly printedinuserslanguage;圖解，說明書，標(biāo)簽，警告聲明等應(yīng)清晰地印有使用者語言；The illustration and instruction

7、 on the packaging must conform to the product and itsactualperformance.包裝上的圖解和說明書必須與實(shí)際產(chǎn)品及其功能保持一致；Themethodandmaterialofpallet/crateetc.shouldbeapprovedbyclient.棧板/板條箱包裝的材料及方式必須經(jīng)客戶批準(zhǔn)Inspection Plan & Defects classification 檢驗(yàn)計(jì)劃及缺陷分類Samplingprocedure&DefectsDefinition,pleaserefertoSHOP-HI001Inspection

8、OperationProcedureSHOP-HI001 通用檢查程序 最終隨機(jī)檢查。Acceptable Quality Limit: 可接受的質(zhì)量限Critical 0 Non-conformity is not allowedAQL 1.5 For Major Non-ConformityAQL 4.0 For Minor Non-ConformityItemcode條款Details詳情細(xì)節(jié)Packaging Check包裝檢查Details please refer to SHWI-HI-G-001具體請(qǐng)參照產(chǎn)品包裝驗(yàn)貨通用作業(yè)指導(dǎo)書相關(guān)章節(jié)Sample size & Defects

9、Classification抽樣數(shù)量及缺陷分類CriticalMajorMinor致命嚴(yán)重輕微At least the square rootof the total number of cartons or defined by client, and checks all cartons/pallets/crates that were selected for sampling.要對(duì)所有抽取的卡通箱 / 棧板/板條箱進(jìn)行檢查.Aesthetics / Appearance Check2外觀檢查Instruction(sheet)/warning/warrantyetc.printingm

10、aterialA說明書/警告語/質(zhì)保書等印刷材料Details please refer to SHWI-HI-G-001具體請(qǐng)參照產(chǎn)品包裝驗(yàn)貨通用作業(yè)指導(dǎo)書相關(guān)章節(jié)AppearanceofunitB產(chǎn)品外觀G-IINon functional sharp point and sharp edge (May injure customer)X非功能性的尖點(diǎn)銳邊Liveinsect/mildewX活蟲/發(fā)霉Knives, blades, needles and similar sharp foreign objectcontaminationX外表附著刀子、刀刃、針等尖銳物體Incorrect

11、material usedX材料使用錯(cuò)誤WrongcolororstyleortypeX顏色/款式/型號(hào)錯(cuò)誤Excessive/unpleasant odourX異味Deformed, scratched, dirty mark, chipped, dent mark, burrXX變形、刮痕、污跡、缺口、凹痕、毛刺Damaged, broken, cracked, rust markX破壞、損壞、裂縫、銹痕Missing / illegal warning/caution label or markingX警告語標(biāo)簽或標(biāo)識(shí)缺失或難辨認(rèn)Missing/illegalotherlabelorma

12、rkingX其他標(biāo)簽或標(biāo)識(shí)缺識(shí)或難辨認(rèn)Wobble unitXX搖晃The protected end cap of tube was loose or missingX管子頂端的保護(hù)帽松動(dòng)或缺失Poorcoating/plating/polishXX涂層/電鍍/拋光不良Open seam or poor seamXX接縫未縫或縫補(bǔ)不良Untrimmed long thread endX未修整的長(zhǎng)線頭OverstuffingorunderstuffingX過度填充或欠量填充Battery compartment s cover not closing firmly and properlyX電

13、池盒蓋子不能牢固閉合或完全閉合Gap between moving parts is less than 5mm or more than 13mmX5mm 13mmSmallpart(forunder36months)X小部件（小于 36 個(gè)月的兒童使用的）Small part without warning statement (for less than 36 months)X小部件沒有警告聲明（小于 36 個(gè)月兒童使用的）Diameterofprojectilesislessthan2mmX投擲部件的直徑小于 2mmLeakage of liquid filled toys / inf

14、latable toysX盛裝液體的玩具或充氣玩具漏Bar Code verification3條形碼檢測(cè)Barcodecannotbescanned條形碼標(biāo)簽不能被掃描Wrong bar code label is used條形碼標(biāo)簽錯(cuò)誤4Safety check安全檢查Metaldetectioncheck(forplushtoy)A金屬探測(cè)檢查（針對(duì)毛絨玩具）S-1XXG-IIAnymetalparticlefoundbyMetalDetectorX通過金屬探測(cè)儀器發(fā)現(xiàn)金屬碎屑Hi-pot check高壓測(cè)試Position: between primary circuit and ac

15、cessible dead metal partsFor Europe shipment: 4000Vac/5mA/2SFor US shipment: 1200Vac/5mA/2SX位置：在初級(jí)線圈和可接觸的外部金屬部件歐洲產(chǎn)品：4000 伏/5 毫安/2 秒美國產(chǎn)品：1200 伏/5 毫安/2 秒Lengthofcordsontoys玩具上的繩子長(zhǎng)度Thecordismorethan220mmL(EN)/305mm(forfreecordsforUS)/356mm(forloopforUS)byforce25N.X220mm(歐洲市場(chǎng))/305mm(美國市場(chǎng))/25N 的力繩圈長(zhǎng)度超過 3

16、56mm(美國市場(chǎng))Enclosuretoys(forthevolumeismorethan0.03m andinnersizeismorethan150mm)密閉式玩具（體積大于 0.03m，內(nèi)部尺寸大于 150mm）Cannot be opened by force of 45N, and no two ventilations (650mm)X45N 力不能被打開，或沒有兩個(gè)通氣孔（650 mm）G-IIG-IIG-IIFunction check5功能檢查Unit no function or malfunction against reference samples and / or

17、requirementofclient不具備參照樣品或客戶要求的功能 Brake system no function or malfunction剎車系統(tǒng)無功能Buckle system no function or malfunction扣帶系統(tǒng)無功能Remotecontroller/Remotereceivernofunctionormalfunction/overtemperatureofsurface遙控器或玩具上的遙控接收裝置無功能/表面溫度過高Field Tests & Data Measurement6現(xiàn)場(chǎng)測(cè)試及數(shù)據(jù)測(cè)量Assembly check and special fu

18、nction (which can be checked afterassembling) checkA組裝檢查及組裝后的性能測(cè)試CannotbeassembledorPartandpartcannotmatch不能組裝或部件間不匹配G-IIXXXXS-3XNo functionor malfunctionagainstreferencesamplesand /requirementofclient不具備參照樣或客戶指定的功能Wobble unit搖晃Sizeofunitcheck產(chǎn)品尺寸BThemeasureddataisoutof5%tolerance測(cè)量出的數(shù)據(jù)超出5%公差范圍Weigh

19、t of unit check:產(chǎn)品重量CThemeasureddataisoutof5%tolerance測(cè)量出的數(shù)據(jù)超出5%公差范圍Tensiontest拉力測(cè)試Apply a force to pull on tested part, Foreyes,noseandothersimilarparts:Europe shipment: 50N when the largest accessible dimension is6mm or less; 90N when the largest accessible dimension is greaterthan6mmUSshipment:70

20、NForseams70NThe force gradually within 5s and maintain the force for 10sD在測(cè)試部件上施加拉力，對(duì)于眼睛、鼻子或其他類似部件：6mm 50N 的力；最6mm 90N的力到美國的產(chǎn)品：施加 70N 的力對(duì)于接縫：70N5 秒內(nèi)完成并保持 10 秒Anysmallpart,sharppoint andedgebefoundThe seams broken or appeared opening over diameter 10mm發(fā)現(xiàn)小部件、尖點(diǎn)銳邊，接縫損壞或開口直徑大于 10mmUnitdroptest(Including

21、theremotecontrol)產(chǎn)品跌落測(cè)試（包括遙控器）ForEuropeanmarket:Freely drop the unit through a height of 850mm onto a vinyle floor 5timesE將產(chǎn)品從 850mm 高度自由落體到塑料地板上，重復(fù)五次ForAmericamarket:Freely drop the unit through a height of 930mm onto a vinyle floor 3times將產(chǎn)品從 930mm 高度自由落體到塑料地板上，重復(fù)三次XX3 samples Fail the shipment3 s

22、amples Fail the shipment3samplesFailtheshipment3samplesAny small part, sharp point and edge be found or The remote controlfailed of function發(fā)現(xiàn)小部件、尖點(diǎn)銳邊或遙控器失去功能Fail the shipmentStabilitycheck穩(wěn)定性測(cè)試ForEN:ForToyintendedtobeartheweightofchildPlace the unit on a 10degree (for bear the mass of child) inclin

23、ed plane, and load the unit in the most onerous position with a weightof50kg(25kgforthetoynotsuitableover36monthschild)onits standingorsittingsurface;EN: 玩具是要承載孩子的體重的：則將玩具放在與水平成 10 度的斜面上，并保持最不利的放置方式，50Kg 重的負(fù)載（不適合給大于36 25Kg）Fb)For EN: For Toy not intended to ride on by child but the toy weightover4.5

24、kg;Placetheunitona5degreeinclinedplane,andadjusttheunitinthemostonerouspositionforstability;對(duì)于 EN: 玩具不需要承載孩子的體重的但玩具重量大于 4.5Kg:將玩具放在與水平成 5 度的斜面上，并保持最不利的放置方式For US: Place unit on a 15 degree inclined plane, if the unit wouldcontainerliquidetc.matter,thenitshouldbeloadedsuchmatter.c)US: 15液體，則應(yīng)裝入相應(yīng)液體Th

25、eunittipover玩具翻倒Stuffing material check填充物檢查Dissect the unit and visual examine the stuffing material. The material Gmustbeclean,freefrominsect,metalparticle,woodsplinterandothercontamination and unpleasant odour將玩具剖開，用眼睛檢查填充物，填充物需干凈，無蟲，金屬微粒、木 屑以及其他異物，并且無異味Electricresistivitycheckforcord飛行玩具的繩子阻抗檢查H

26、The measure data should exceed 100M/CM阻抗需大于 100M/CM Remote control distance check遙控器遙控距離檢查IThe measured data is out of spec tolerance range測(cè)量數(shù)據(jù)超出允許范圍Battery fitting check電池裝卸檢查JBatterycannotcloselyinsettothebatterycompartment電池不能裝入電池艙內(nèi)3 samples3samplesFail the shipment3 samples Fail the shipmentS-3X

27、S-3XBatteryvoltagecheck電池電壓檢查KThemeasure data outof spec tolerance range測(cè)量數(shù)據(jù)超出允許范圍Charger charging check充電器充電檢查The charging current (or voltage which after adequate charging timeLaccordingtoinstruction/illustration)根據(jù)說明書或演示圖檢查充電時(shí)間結(jié)束后的充電電流/電壓Measureddataofbatteryoutofspectolerancerange測(cè)量數(shù)據(jù)超出允許范圍Transformer output check變壓器輸出檢查MThe voltage/current output data out of spec tolerance range輸出電壓/電流超出允許范圍Lock motor check電機(jī)堵轉(zhuǎn)檢查L(zhǎng)ock the outside