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PAGEPAGE22工程項目委托監(jiān)理合同執(zhí)行計劃書THEIMPLEMENTATIONPLANOFCONTRACTOFCONSTRUCTIONSUPERVISION1目的Purpose2適用范圍Applicability3編制依據(jù)TheBasistobePrepare4項目質(zhì)量監(jiān)理目標ProjectQualityObjective5施工監(jiān)理組織機構(gòu)ConstructionSupervisionOrganization6職責Responsibility6.1項目總監(jiān)理工程師ChiefSupervisionEngineerinthisProject6.2區(qū)域總監(jiān)理工程師AreaChiefSupervisionEngineers6.3區(qū)域監(jiān)理工程師AreaSupervisionEngineers6.4QA工程師QAEngineers6.5QA工程師的權(quán)限TheLimitsofQAEngineer’sAuthority7培訓Training8施工過程產(chǎn)品質(zhì)量的監(jiān)視和測量TheSupervisionandMeasurementontheProductQualityintheProcessoftheConstruction9項目質(zhì)量保證組織機構(gòu)ProjectQualityAssuranceOrganization10項目施工質(zhì)量保證工作程序框圖ProjectConstructionQualityAssuranceWorkingProcedureBlockDiagram11對特殊過程的監(jiān)視與測量TheSupervisionandMeasurementfortheSpecialProcess12A級質(zhì)量控制點(停檢點)的監(jiān)視與測量TheSupervisionandMeasurementontheQualityControlPoints,Grade13采購產(chǎn)品的驗證PurchasingProductVerification14業(yè)主提供產(chǎn)品(業(yè)主財產(chǎn))的管理Product(CSPC’sAsset)ManagementProvidedbyCSPC15監(jiān)視與測量設(shè)備的控制TheControloftheSupervisingandMeasuringEquipment16不合格品的控制UnqualifiedProductControl17標識和可追溯性管理IdentificationandTraceabilityManagement18項目內(nèi)部質(zhì)量審核ProjectInternalQualityAudit19文件控制DocumentControl20記錄控制RecordControl21糾正措施CorrectiveMeasures22預(yù)防措施Precautions23適用程序一覽表ApplicableProcedureList24關(guān)于項目質(zhì)量計劃更新、修改和完善的說明TheRemarkontheProjectQualityPlantobeUpdated,RevisedandImproved1、合同項目質(zhì)量計劃的目的Purposes為保證項目的施工質(zhì)量滿足合同文件、BSC質(zhì)量管理體系文件和國、行標及地方政府相關(guān)管理機構(gòu)的要求,BSC必須對施工分包商的施工過程特性和過程結(jié)果特性的符合性,進行跟蹤并實施監(jiān)視與測量活動,實現(xiàn)合同要求的質(zhì)量目標。Toensuretheprojectconstructionqualitytomeettherequirementsthecontractdocument,BSCqualitymanagementsystemdocuments,thestateandindustrystandardaswellastherelevantmanagementorganizationofthelocalgovernment.BSCshouldfollowupandperformsupervisionandmeasurementactivitiesfortheconformanceofconstructionsubcontractors’constructionprocessandprocessresultfeatureinordertorealizethequalityobjectiverequestedasthecontract.2適用范圍Applicability適用于南海石化項目范圍內(nèi)施工全過程的監(jiān)視與測量,包括:宏觀監(jiān)控;施工質(zhì)量控制;施工技術(shù)支持;施工協(xié)調(diào)和政府協(xié)調(diào);施工技術(shù)文件的管理。ThisqualityplanisapplicabletothesupervisionandmeasurementfortheoverallprocessoftheconstructiononCSPCNanhaiPetrochemicalsProject.Itincludesmicromonitoring;constructionqualitycontrol;constructiontechnicalsupport;constructioncoordinationandgovernmentcoordination;constructiontechnicaldocumentmanagement.3編制依據(jù)TheBasistoPrepare3.1建設(shè)工程委托監(jiān)理合同Constructionengineeringentrustingsupervisioncontract該合同由中國石化有限公司,委托BSF中國有限公司做為PMC,與北京工程建設(shè)監(jiān)理公司于2003年6月24日簽定并即日起生效。北京工程建設(shè)監(jiān)理公司同意,根據(jù)該合同的全部條款之規(guī)定,執(zhí)行該合同所規(guī)定的全部工作。合同號:《C7—GFSV.CSPC—0270》。Thiscontractiseffectiveasofthe24thdayofJune,2003,betweenCNOOCandShellPetrochemicalsCompanyLimited,utilisingBSFChinaCompany,LimitedasitsPROJECTMANAGEMENTCONTRACTOR(PMC)andBeijingBPECConstructionSupervisionCompany.BeijingBPECConstructionSupervisionCompanyagreesthatallworkspecifiedinthiscontractshallbeperformedinaccordancewithalltheprovisionsofthiscontract.ContractNo.C7—GFSV—CSPC—0270.3.2BSC質(zhì)量管理體系文件BSC’sQualityManagementSystemDocuments3.3國家、行業(yè)、地方標準、相關(guān)法律法規(guī)和工程建設(shè)標準強制性條文等。State,industry,localstandards,relevantlawsandregulationsaswellasthecompulsoryarticlesoftheprojectconstructionstandard,etc.4、項目質(zhì)量監(jiān)理目標ProjectQualityObjective4.1監(jiān)理工程質(zhì)量等級100%達到合同要求合格的標準。Projectqualitygradeshallbeupto100%ofacceptablestandardrequestedasthecontract.4.2每個單位工程的質(zhì)量評定結(jié)果100%達到合同要求的標準。Thequalityassessmentresultofeveryunitworkshallbeupto100%ofstandardrequestedasthecontract.4.3不發(fā)生監(jiān)理安全事故。Theconstructionsafetyaccidentshallbezero.4.4不損害人員健康。Thepersonnelhealthshallnotbedamaged.4.5不破壞周圍環(huán)境。Theambientenvironmentshallnotbedestroyed.5施工監(jiān)理組織機構(gòu)ConstructionSupervisionOrganization6職責Responsibility6.1項目總監(jiān)理工程師ChiefSupervisionEngineerinthisproject6.1.1負責組織QA工程師編制《項目質(zhì)量計劃》,經(jīng)審核后批準實施。HewillberesponsibletoorganizeQAengineerstoprepareProjectQualityPlanwhichshallbeimplementedafteritisreviewedandapproved.6.1.2對區(qū)域總監(jiān)理工程師貫徹執(zhí)行《項目質(zhì)量計劃》進行監(jiān)督檢查。必要時,召開專題會議檢查執(zhí)行情況,解決相關(guān)問題,并形成會議紀要。HewillsuperviseandinspecttheimplementedstatusforProjectQualityPlancarriedoutbyAreaChiefSupervisionEngineers.Ameetingonaspecificsubjectshallbeheldtochecktheimplementationstatusifnecessaryandtosolvetherelevantproblemsandcreatemeetingminutes.6.1.3負責為區(qū)域相關(guān)人員提供,實施《項目質(zhì)量計劃》必需的資源。HewillbeliableforprovidingtherelevantpersonneloftheareawithnecessaryresourcestoimplementtheProjectQualityPlan.6.1.4對QA工程師提出的《項目內(nèi)部質(zhì)量審核計劃》經(jīng)審核后簽發(fā),必要時提請PMC批準后實施。SignandissuetheProjectInternalQualityAuditPlanpresentedbyQAengineersafteritisreviewed.SubmitittoPMCifnecessaryanditcanbeimplementedafterPMCapprovedit.6.2區(qū)域總監(jiān)理工程師AreaChiefSupervisionEngineers6.2.1負責組織實施《項目質(zhì)量計劃》,監(jiān)督檢查監(jiān)理工程師的實施情況。TheywillberesponsibletoorganizeandimplementtheProjectQualityPlan,superviseandinspecttheimplementedstatuscarriedoutbythesupervisionengineers.6.2.2審核批準施工分包商提交的《施工質(zhì)量計劃》。ReviewandapprovetheConstructionQualityPlansubmittedbytheconstructionsubcontractors.6.3區(qū)域監(jiān)理工程師AreaSupervisionEngineers6.3.1TheProjectQualityPlanshallbeparticularlyenforcedandtheywillberesponsiblefortheconformanceoftheimplementedresults.6.3.2對施工分包商提交的《施工質(zhì)量計劃》提出修改或補充意見,經(jīng)再審后,提交區(qū)域總監(jiān)理工程師批準。TherevisionoradditionalcommentsontheConstructionQualityPlansubmittedbytheconstructionsubcontractorsshallbeputforward.SubmitittoAreaChiefSupervisionEngineersforapprovalafteritisre-reviewed.6.4QA工程師QAEngineers6.4.1負責監(jiān)督檢查施工階段項目總監(jiān)部、各區(qū)域監(jiān)理部及其監(jiān)理工程師貫徹執(zhí)行BSC質(zhì)量管理體系文件的實施情況。TheywillberesponsibletosuperviseandchecktheimplementedstatusforBSCqualitymanagementsystemdocumentscarriedoutbyBSC’scoreteam,allareasupervisiondepartmentsandsupervisionengineersinthephaseoftheconstruction.6.4.2協(xié)助總監(jiān)理工程師編制《項目質(zhì)量計劃》。TheywillassistChiefSupervisionEngineertoprepareProjectQualityPlan.6.4.3在總監(jiān)理工程師領(lǐng)導(dǎo)下,負責施工質(zhì)量控制的定義工作。UndertheleadershipoftheChiefSupervisionEngineer,theywillbeliableforthedefinitionworkoftheconstructionqualitycontrol.6.4.4按《項目內(nèi)部質(zhì)量審核計劃》對項目所有崗位實施質(zhì)量審核,對不符合項提出糾正要求,同時向項目總監(jiān)理工程師和BSC監(jiān)理部提出報告。ThequalityauditforallpostsoftheprojectshallbeperformedinaccordancewiththeProjectInternalQualityAuditPlan.Thecorrectiverequirementsfornon-conformanceshallbeposed.Meanwhile,areportshallbesubmittedtoChiefSupervisionEngineerandBSC’scoreteamoftheproject.6.4.5對《項目質(zhì)量計劃》中質(zhì)量保證條款(工程建設(shè)標準強制性條款,特殊過程,A級質(zhì)量控制點等)的符合性進行監(jiān)視與測量,以確保達到規(guī)定的質(zhì)量要求。Superviseandmeasuretheconformanceofqualityassuranceprovisions(thecompulsoryprovisionsoftheprojectconstructionstandard,specialprocessandqualitycontrolpoints,GradeA,etc.)statedinProjectQualityPlaninorderthatthespecifiedqualityrequirementscanbesurelyreached.6.4.6對施工分包商《施工質(zhì)量計劃》中質(zhì)量保證條款實施的符合性進行監(jiān)督項目質(zhì)量計劃與測量。SuperviseandmeasuretheimplementedconformanceonthequalityassuranceprovisionsstatedintheConstructionQualityPlanofconstructionsubcontractors.6.4.7以抽樣方式確認項目監(jiān)理文件驗證的有效性。Confirmtheverificationavailabilityoftheprojectsupervisiondocumentsinasamplingmode.6.4.8參加對項目施工分包商質(zhì)量管理體系文件的審查。Participateinthereviewactivitiesonthequalitymanagementsystemdocumentsoftheprojectconstructionsubcontractors.7QA工程師的權(quán)限TheLimitsofQAEngineer’sAuthorityQA工程師在項目施工過程的監(jiān)視與測量中,對一般輕微不符合,采取口頭通知方式令其改正,除此以外的不符合均應(yīng)記錄在QA工程師工作記錄上,并實施跟蹤驗證。QAengineershallgiveinstructionstocorrectthegeneralandslightnon-conformancebytakinganoralnoticeofitinthesupervisionandmeasurementduringtheconstruction.Exceptfortheabovementionednon-conformance,therecordfortheothernon-conformanceshallbetakeninQAengineer’sworklog.Followupandverificationshallbeimplemented.QA工程師具有質(zhì)量否決權(quán);對行使質(zhì)量否決權(quán)的符合性負責,必要時向BSC管理者代表或BSC主管經(jīng)理提供報告,并實施跟蹤驗證。QAengineershaveaqualityvetoandbeliablefortheconformancetoexertqualityveto.AreportshallbesubmittedtoBSC’ssupervisorrepresentativeorBSC’sresponsiblemanagerifnecessary.Followupandverificationshallbeimplemented.8培訓Training通過培訓,提高監(jiān)理工程師監(jiān)理服務(wù)必要的能力,增強質(zhì)量意識使業(yè)主滿意,實現(xiàn)項目的質(zhì)量目標,針對項目監(jiān)理工程師的能力需求,對質(zhì)量管理體系文件、項目各崗位的職責、權(quán)限、接口、產(chǎn)品實現(xiàn)過程的監(jiān)視和測量活動進行培訓,在內(nèi)部質(zhì)量審核及監(jiān)理服務(wù)過程中驗證培訓的有效性,保持培訓和驗證記錄。2004年培訓計劃如下(不包括臨時安排的培訓):Enhanceoursupervisionengineers’necessarysupervisionserviceabilityandincreasequalityconsciousnessbymeansoftraininginordertomakeourownersatisfactoryandrealizethequalityobjectiveoftheproject.Basedontheabilityrequirementstothesupervisionengineersoftheproject,thetrainingonthesupervisionandmeasurementactivitiesinrespectofthequalitymanagementsystemdocuments,theresponsibility,limitofauthority,interfaceandtheprocesstorealizeproductsatallpostsoftheprojectshallbeperformed.Verifythetrainingavailabilityintheprocessoftheinternalqualityauditandsupervisionservice.Keepthetrainingandverificationrecords.Thetrainingplanin2004isasfollows:(notincludingtheprovisionaltrainingarrangement)9、施工過程產(chǎn)品質(zhì)量的監(jiān)視和測量TheSupervisionandMeasurementontheProductQualityintheProcessoftheConstruction對各專業(yè)A或B級質(zhì)量控制點、特殊工序(焊接等);設(shè)備、材料、施工成品和半成品、過程、過程結(jié)果及其特性;必要時委托第三方實施質(zhì)量檢測;PMC或地方政府質(zhì)檢站定期或不定期的施工質(zhì)量抽檢;PMC提供的產(chǎn)品;不合格品項目質(zhì)量計劃的放行或讓步使用;產(chǎn)品的特殊放行的監(jiān)視和測量及相關(guān)方關(guān)鍵人員,在審核、批準、檢查、驗證、簽認、參與和質(zhì)量記錄提交諸環(huán)節(jié)所承擔的責任,見下表:Thethirdpartyshallbeentrustedtoperformthequalitytestingonthequalitycontrolpoints(GradeAorB)andthespecialworkingprocedure(welding,etc.)oftheindividualdiscipline,equipment,material,constructionfinishedproductandsemi-product,process,processresultandpropertyifnecessary.SpotcheckonconstructionqualityshallbeconductedbyPMCorQSSSofthelocalgovernmentatregularintervaloratirregularinterval.TheproductsprovidedbyPMC,thereleaseorconcessionuseoftheunqualifiedproducts,thesupervisionandmeasurementontheproductspecialreleaseandthekeypersonneloftherelatedpartyindicateinthefollowingtable.Theresponsibilitiesforreview,approval,inspection,verification,signatureandapproval,participationandthequalityrecordssubmittedshallbebornebythekeypersonneloftherelatedpartymentionedinthetable.12對特殊過程的監(jiān)視與測量TheSupervisionandMeasurementfortheSpecialProcess12.1對特殊過程實施監(jiān)視與測量的內(nèi)容:Thesupervisionandmeasurementcontentstobeimplementedinthespecialprocess:1)對特殊過程的質(zhì)量檢查人員和操作人員崗位證書的確認。Theconfirmationforthepostcertificateofthequalityinspectorsandoperatorsinthespecialprocess.2)對特殊過程使用的設(shè)備的能力進行必要的鑒定,確認設(shè)備能力與產(chǎn)品要求的符合性。Toverifytheconformancebetweentheequipmentcapacityandtheproductrequirements,thenecessaryverificationfortheequipmentcapacityusedinthespecialprocessshallbeperformed.3)檢驗試驗設(shè)備檢定狀態(tài)的符合性及有效性的確認Theconformanceandavailabilityoftheverificationstatustoinspectandtestequipment.4)對產(chǎn)品特性形成過程進行監(jiān)視與測量及其記錄。Supervisionandmeasurementontheformingprocessoftheproductpropertyshallbeperformedanddocumented.5)特殊過程使用的材料符合性確認。Thematerialsusedinthespecialprocessshallconformtotherequirements.6)適用于特殊過程的標準規(guī)范和強制性條文為有效版本的確認。Thestandards,codesandcompulsoryprovisionsappliedtothespecialprocessshallbeaneffectiveedition.7)針對特殊過程承包商應(yīng)編制專用的施工方案,其編制、審核、批準人員的資質(zhì)應(yīng)符合要求;經(jīng)監(jiān)理工程師審核,區(qū)域總監(jiān)理工程師簽認后實施;Thespecialconstructionmethodstatementforthespecialprocessshallbeprepared.Thereview,signatureandapprovalofthatshallbeperformedbysupervisionengineers.ItcanbeimplementedaftersignoffbyAreaChiefSupervisionEngineer.Thequalificationofthepersonnelwhoprepared,reviewedandapprovedtheconstructionmethodstatementshallbeinconformitywiththe8)必要的監(jiān)視與測量記錄,記錄的格式應(yīng)符合國、行標及BSC標準或合同的規(guī)定。Necessarysupervisionandmeasurementrecords,recordformatshallmeetthestate,industryandBSCstandardorcontractstipulations.9)委托第三方進行檢驗和試驗對其單位資質(zhì)的確認。Thethirdpartyshallbeentrustedtoinspectandtesttheconfirmationoftheunitqualification.10)對施工環(huán)境進行監(jiān)視與測量。Theconstructionenvironmentshallbesupervisedandmeasured.12.2應(yīng)執(zhí)行BSC《特殊施工過程控制程序》。BSC’sControlProcedurefortheSpecialConstructionProcessshallbeimplemented.13A級質(zhì)量控制點(停檢點)的監(jiān)視與測量TheSupervisionandMeasurementontheQualityControlPoints,GradeA(HoldPoints)13.1A級質(zhì)量控制點的確認Theconfirmationofthequalitycontrolpoints,GradeA各專業(yè)A級質(zhì)量控制點原則上由施工承包商提出,經(jīng)監(jiān)理工程師修改、補充后確認,區(qū)域總監(jiān)理工程師批準,施工承包商實施。Thequalitycontrolpoints(GradeA)ofindividualdisciplineshallbeputforwardbytheconstructioncontractorsinprinciple.TheywillbeapprovedbyAreaChiefSupervisionEngineersandimplementedbyconstructioncontractorsbasedontheconfirmationofthatbysupervisionengineersaftertheyarerevisedandmadeup.13.2相關(guān)方共檢及其記錄JointinspectionbytheinvolvedpartiesandrecordsA級質(zhì)量控制點,經(jīng)施工承包商自檢合格后按規(guī)定通知相關(guān)方,由BSC/PMC/必要時請政府相關(guān)部門/施工承包商等,共同進行檢查并在共檢記錄上簽字;BSC監(jiān)理工程師應(yīng)對A級質(zhì)量控制點質(zhì)量特性及其記錄的符合性負責。Theinvolvedpartiesshallbenotifiedofthequalitycontrolpoints(GradeA)accordingtotheregulationsaftertheconstructioncontractorshavecarriedoutqualifiedself-inspection.Therelevantdepartmentsofthegovernment/constructioncontractors,etc.shallbeinvitedbyBSC/PMCifnecessarytohaveajointinspectionandsignonthedocumentationofthejointinspection.BSC’ssupervisionengineersshallbeliablefortheconformanceofthequalitypropertyofthequalitycontrolpoints(GradeA)anditsrecords.contractors,etc.shallbeinvitedbyBSC/PMCifnecessarytohaveajointinspectionandsignonthedocumentationofthejointinspection.BSC’ssupervisionengineersshallbeliablefortheconformanceofthequalitypropertyofthequalitycontrolpoints(GradeA)anditsrecords.PurchasingProductVerification監(jiān)理工程師負責對進場的采購產(chǎn)品(材料和設(shè)備)實施檢驗、測量和試驗等必要的驗證活動,證實其質(zhì)量滿足規(guī)定的要求。應(yīng)執(zhí)行BSC《材料設(shè)備進場管理程序》Toensureitsqualitymeetsthespecifiedrequirements,theinspection,measurement,testandnecessaryverificationactivitiesforthepurchasingproducts(materialsandequipment)shallbeimplementedbysupervisionengineers.15業(yè)主提供產(chǎn)品(業(yè)主財產(chǎn))的管理Product(CSPC’sAsset)ManagementProvidedbyCSPC業(yè)主提供的產(chǎn)品應(yīng)對其做出專門的標識,接受時進行驗證,使用時給予保養(yǎng)和維護及其記錄,并得到正確的使用。如發(fā)生丟失、損壞或發(fā)現(xiàn)不適用的情況,應(yīng)加以記錄并報告業(yè)主,按施工過程產(chǎn)品質(zhì)量的監(jiān)視和測量(表2)相關(guān)規(guī)定進行管理。AspecialidentificationshallbemadeontheproductsprovidedbyCSPC.Verificationshallbecarriedoutwhenreceivingthem.Maintainandmaintenanceshallbeperformedwhenusingthemanddocumented.Itshallbeusedcorrectly.TherecordsshallbetakenandreportedtoCSPCifthelostanddamagedcasestakeplaceortheinapplicablecasesarediscovered.Themanagementshallbeperformedaccordingtotherelevantregulationsofthesupervisionandmeasurementonproductqualityintheconstructionprocess(Table2).16監(jiān)視與測量設(shè)備的控制TheControloftheSupervisingandMeasuringEquipment監(jiān)理工程師應(yīng)對產(chǎn)品特性進行監(jiān)視與測量,并對檢驗、測量和試驗設(shè)備進行控制,滿足測量能力與測量要求的一致性,確保監(jiān)視和測量結(jié)果的正確性及有效性。Supervisionengineersshallsuperviseandmeasuretheproductpropertyandcontroltheinspection,measuringandtestequipmenttosatisfytheconformancebetweenmeasurementcapacityandmeasurementrequirementssoastoensurethecorrectnessandavailabilityoftheresultssupervisedandmeasured.16.1:Controlrequirements:1)應(yīng)按國家有關(guān)規(guī)定在使用前或定期,進行檢定和校準并保持其記錄。Theverificationandcalibrationshallbeconductedandtherecordshallbekeptbeforeusingoratregularinternalaspertherelevantstipulationsofthestate.2)對校準合格的監(jiān)視與測量設(shè)備給予測量狀態(tài)標識,防止誤用。Themeasuringstatusidentificationshallbemarkedonthecalibratedandqualifiedsupervisingandmeasuringequipmenttopreventfrommisuse.3)施工分包商在施工前應(yīng)提交使用的監(jiān)視與測量設(shè)備的清單及其檢定校準狀態(tài)。監(jiān)理工程師應(yīng)驗證其檢定、校準狀態(tài)的有效性并形成記錄。Constructionsubcontractorsshallsubmitthelistofsupervisingandmeasuringequipmenttobeusedanditsverificationandcalibrationstatuspriortoconstruction.Supervisionengineersshallverifytheavailabilityofthestatusandcreaterecords.4)如果發(fā)現(xiàn)經(jīng)過檢定或校準過的監(jiān)視與測量設(shè)備,偏離校準狀態(tài)或不符合要求時,應(yīng)對該設(shè)備以前的測量結(jié)果的有效性進行評價并形成記錄,同時對該設(shè)備采取措施;對已確定測量結(jié)果有疑問的產(chǎn)品,應(yīng)對其可能出現(xiàn)的后果進行評審,并根據(jù)評審結(jié)果采取措施。Theavailabilityofthepreviousmeasuringresultonequipmentshallbeassessedanddocumentedifitisfoundthattheverifiedorcalibratedsupervisingandmeasuringequipmentdeviatefromthecalibrationconditionordonotmeettherequirements.Meanwhile,measuresshallbetakenontheequipment;Inspectandassesstheconsequencepossiblyhappenedinregardtothequestionproductwhichthemeasuringresulthasbeenconfirmed.Measuresshallbetakenaccordingtotheassessmentandinspectionresults.5)對操作人員的崗位證書進行確認。Thepostcertificatesoftheoperatorsshallbeconfirmed.16.2應(yīng)執(zhí)行BSC《檢驗試驗設(shè)備控制程序》。BSC’sControlProcedureforInspectionandTestEquipmentshallbeimplemented.17不合格品的控制UnqualifiedProductControl采購產(chǎn)品、施工安裝過程的中間產(chǎn)品和最終產(chǎn)品未滿足要求,即為不合格品。監(jiān)理工程師應(yīng)對不合格品實施控制。Ifthepurchasingproducts,theintermediateproductsandfinalproductsintheprocessoftheconstructionandinstallationcannotmeettherequirements,thatistosay,theyareunqualifiedproducts.Thecontrolontheunqualifiedproductsshallbeconductedbysupervisionengineers.17.1對不合格品的識別和控制:Theidentificationandcontrolontheunqualifiedproducts:1)通過檢驗和試驗進行判定。Itshallbedeterminedbyinspectionandtest.2)對不合格品進行標識或隔離。Identificationorisolationontheunqualifiedproductsshallbeconducted.3)形成記錄(不合格品的性質(zhì)、檢測記錄、類別屬性等)。Therecordsshallbecreated.(unqualifiedproductnature,testingrecordsandclassificationproperty,etc.)4)評審和處置。必要時形成評審記錄。Assessment,inspectionanddisposition.Assessmentandinspectionrecordsshallbecreatedifnecessary.17.2對不合格品處置方式及職責和權(quán)限:Thedisposalmode,responsibilityandlimitsoftheauthorityfortheunqualifiedproducts:1)返工。產(chǎn)品特性達到合格標準并形成記錄,經(jīng)監(jiān)理工程師與相關(guān)人員檢驗試驗后,形成再次驗證其符合性的紀錄,監(jiān)理工程師有權(quán)放行。Rework:Productpropertyshallbeuptostandardandcreaterecords.There-verifiedconformancerecordsshallbecreatedaftertheyareinspectedandtestedbysupervisionengineersandtherelevantpersonnel.Thesupervisionengineersareentitledtorelease.2)返修。經(jīng)返修后仍為不合格品,經(jīng)總監(jiān)理工程師簽認批準,或PMC相關(guān)人員簽認批準可以放行或接受不合格品。但不符合法律法規(guī)要求,也不可放行或接受不合格品,應(yīng)形成簽認批準放行或接受不合格品的記錄或報告。Repair:Iftheyarestillunqualifiedproductsaftertheyarerepaired,theycanbereleasedoracceptedaftertheyaresignedandapprovedbyChiefSupervisionEngineerortheinvolvedpersonnelofPMC.Butiftheyarenotinaccordancewiththerequirementsofthelawsandregulations,theunqualifiedproductscannotbereleasedoraccepted,recordsorreportsfortheunqualifiedproducts’releaseoracceptancetobesignedandapprovedoracceptedshallbecreated.4)對重大不合格品,由區(qū)域總監(jiān)理工程師負責組織相關(guān)人員進行評審,形成評審記錄和處置方案,并提交項目總監(jiān)理工程師和項目QA工程師經(jīng)簽認后,項目總監(jiān)理工程師批準實施。AreaChiefSupervisionEngineersshallresponsibletoorganizetherelevantpersonneltoassessandinspectthesignificantunacceptableproductsandcreateassessment/inspectionrecordsandmakeadisposalprogram.ChiefSupervisionEngineeroftheprojectshallapprovethemtoimplementaftersubmittingthemtotheChiefSupervisionEngineeroftheprojectandQAengineersoftheprojectforsigningandapproving5)區(qū)域總監(jiān)理工程師負責實施處置方案。監(jiān)理工程師具體負責對處置方案的監(jiān)督檢查,必要時進行旁站跟蹤,對處置過程中形成的記錄進行控制,對其符合性和有效性負責;QA工程師對處置過程記錄的符合性進行驗證。AreaChiefSupervisionEngineersshallberesponsibletoimplementthedisposalprogram.Supervisionengineersshallparticularlyresponsibleforthesupervisionandinspectiononthedisposalprogram.Standingbesideitandfollowingupshallbeconductedifnecessary.Therecordscreatedinthedisposalprocessshallbecontrolledandtheywillberesponsiblefortheconformanceandavailability;QAengineersshallverifytherecordconformanceinthedisposalprocess.17.3應(yīng)執(zhí)行BSC《不合格品控制程序》和《質(zhì)量事故處理程序》BSC’sUnqualifiedProductControlProcedureandQualityAccidentDisposalProcedureshallbeimplemented.18標識和可追溯性管理IdentificationandTraceabilityManagement標識的目的是為了防止產(chǎn)品或其狀態(tài)的混淆和誤用,而使用適宜的方法在產(chǎn)品實現(xiàn)過程中,識別產(chǎn)品及其監(jiān)視與測量狀態(tài)。標識可分為產(chǎn)品標識和產(chǎn)品狀態(tài)標識。監(jiān)理工程師應(yīng)對分包商實施的標識和可追溯性進行管理,并形成檢查和驗證的紀錄。Identificationpurposeistopreventtheproductoritsstatusfromconfusionandmisuse.Identifyproductandsupervise/measurethestatuswithpropermethodintheprocessoftheproductrealization.Theidentificationcanbedividedintoproductidentificationandproductstatusidentification.Supervisionengineersshallmanagetheidentificationandtraceabilityimplementedbysubcontractorsandcreateinspectionandverificationrecords.identificationandproductstatusidentification.Supervisionengineersshallmanagetheidentificationandtraceabilityimplementedbysubcontractorsandcreateinspectionandverificationrecords.18.1產(chǎn)品標識Productidentification為防止不同種類產(chǎn)品之間的混淆,同一種產(chǎn)品采用統(tǒng)一的標志或標記??梢杂蒙珮?、標簽、標牌等;標識的內(nèi)容:名稱、規(guī)格、型號、數(shù)量等。Inordertopreventfromtheconfusionamongvariousproducts,theunifiedidentificationormarkshallbeadoptedforthesameproduct.Thecolorcode,labelandtagandsooncanbeused;Identificationcontents:name,specification,typeandquantity,etc.18.2產(chǎn)品狀態(tài)標識Productstatusidentification1)檢驗試驗狀態(tài):A.待檢;B.合格;C.不合格;D.已檢待定。Inspectionandteststatus:A.holdforinspection;B.qualified;C.unqualified;D.inspectedandpending.2)加工狀態(tài):A.已加工;B.未加工。Processstatus:A.processed;B.notprocessed.3)狀態(tài)標識的方式:A.各種記錄;B.合格證;C.標牌;D.印章。Statusidentificationmode:A.variousrecords;B.certificate;C.tagD.stamp.18.3可追溯性Traceability是指通過記載和標識追溯產(chǎn)品的歷史、應(yīng)用情況或所處場所的能力。當合同要求,或法律法規(guī)要求,或質(zhì)量控制要求,或BSC質(zhì)量管理體系要求實施可追溯性時,應(yīng)采用唯一性的標識來識別產(chǎn)品并形成記錄。Traceabilityrefertoitcantracebacktotheproducthistory,applicationsituationortheadaptabilityoftheplacelocatedbymeansofrecordingandidentification.ExclusiveidentificationshallbeadoptedtoidentifyproductandtherecordshallbecreatedwheneverthetraceabilitytobeimplementedasrequestedbythecontractorlawsandregulationsorqualitycontrolorBSC’squalitymanagementsystem.19項目內(nèi)部質(zhì)量審核ProjectInternalQualityAudit19.1QA工程師依據(jù)項目質(zhì)量計劃和BSC質(zhì)量管理體系文件要求在項目施工安裝階段,有計劃地對項目各崗位,通過檢查驗證施工質(zhì)量記錄和其他質(zhì)量管理文件進行項目質(zhì)量審核,發(fā)現(xiàn)偏差做出記錄,向總監(jiān)理工程師提出報告,必要時向BSC監(jiān)理部和BSC經(jīng)理報告,以保證項目質(zhì)量計劃和質(zhì)量保證程序持續(xù)符合ISO9001:2000標準的要求,滿足規(guī)定的質(zhì)量標準。OnthebasisoftherequirementsoftheprojectqualityplanandBSC’squalitymanagementsystemdocuments,QAengineersshalldesignedlyaudittheprojectqualityoneachpostoftheprojectbymeansofreviewingandverifyingtheconstructionqualityrecordsandotherqualitymanagementdocumentsintheconstructionandinstallationphaseoftheproject.TakerecordsifanydeviationdiscoveredandsubmitareporttoChiefSupervisionEngineerorBSC’scoreteamandBSC’smanagerifnecessaryinorderthattheprojectqualityplanandqualityassuranceprocedurecanbesurelypersistedinaccordancewiththerequirementsofISO9001:2000standardandmeetthespecifiedqualitystandard.19.2在項目施工安裝過程中如果PMC提出審核,QA工程師有義務(wù)配合完成其審核工作。IfPMCputsforwardtoaudititintheconstructionandinstallationprocessoftheproject,QAengineersareindutyboundtocoordinateandcompletetheauditwork.19.3QA工程師有責任,對項目內(nèi)部質(zhì)量審核中發(fā)生的不合格項,實施糾正的有效性進行驗證。QAengineersshallbeindutyboundtoverifythecorrectiveeffectivenessenforcedforthenon-conformancetakenplaceintheprojectinternalqualityaudit.19.4QA工程師通過項目內(nèi)部質(zhì)量審核,確認項目施工安裝能夠符合項目的質(zhì)量要求,從而向BSC管理者提供信息;在合同條件下向PMC提供信任,表明BSC的施工安裝質(zhì)量控制能夠滿足合同規(guī)定的質(zhì)量要求。Byauditingtheprojectinternalquality,QAengineersshallconfirmtheprojectconstructionandinstallationtobeabletomeetthequalityrequirementsoftheprojectsothattheinformationcanbeprovidedtoBSC’sadministrators;ShowingPMCconfidenceundertheconditionofthecontracttoindicatethatBSC’sconstructionandinstallationqualitycontrolcanmeetthecontractspecifiedqualityrequirements.19.5項目內(nèi)部質(zhì)量審核報告的拷貝件報送PMC的QA部。ThecopiesoftheprojectinternalqualityauditreportshallbereportedtoQADepartmentofPMC.19.61)質(zhì)量管理體系文件與現(xiàn)行ISO9001:2000標準的符合性;TheconformancebetweenqualitymanagementsystemdocumentsandcurrentISO9001:2000standard;2)公司質(zhì)量方針的適宜性。Companyqualitypolicyappropriateness.3)質(zhì)量管理體系運行的有效性。Theavailabilityofthequalitymanagementsystemoperation.4)質(zhì)量管理體系自我糾正、自我完善的機制運轉(zhuǎn)情況。Theoperationalstatusfortheself-correctionandself-improvementmechanismofthequalitymanagementsystem.5)領(lǐng)導(dǎo)和員工的質(zhì)量意識程度。Thequalityconsciousnessextentoftheleadersandstaff.6)各項策劃的實施情況和過程控制的質(zhì)量記錄。Theimplementedstatusandprocesscontrolqualityrecordsforeachplot.7)產(chǎn)品的實物質(zhì)量是否滿足顧客的要求。Therealobjectqualityoftheproductsshallmeettherequirementsoftheclient.19.7審核準備Auditpreparation1)審核組長在審核前應(yīng)作好各項準備工作:制訂審核實施計劃(審核目的、范圍、依據(jù)、方法、審核內(nèi)容、時間安排等項內(nèi)容);組織內(nèi)審工作所需的各種文件、表格。Auditgroupleadershallhavedonewellthepreliminarypriortoaudit:workoutauditenforcementplan(auditpurpose,scope,basis,method,contents,timearrangement,etc.).Allkindsofdocumentsandformsneededfororganizinginternalauditactivities.Auditgroupleadershallhavedonewellthepreliminarypriortoaudit:workoutauditenforcementplan(auditpurpose,scope,basis,method,contents,timearrangement,etc.).Allkindsofdocumentsandformsneededfororganizinginternalauditactivities.下發(fā)各種審核文件、表格,提出注意事項和具體要求。Auditgroupleadershallholdameetingattendedbythepersonneloftheauditgrouppriortoaudittodefinethearrangementofallkindsofactivitiesforthisaudit,distributeallkindsofauditdocumentsandforms,putforwardprecautionsandspecificrequirements.3)審核前,審核組長,應(yīng)提出審核重點,抽樣方法,記錄要求等。Auditgroupleadershallputforwardauditemphases,samplingmethodandrecordrequirements,etc.priortoaudit.4)審核前,審核員應(yīng)仔細研讀ISO9001:2000標準現(xiàn)行版本和質(zhì)量管理體系文件規(guī)定及相應(yīng)的標準、法令、法規(guī),并查閱該部門上次的審核記錄。了解受審對象的工作流程及專業(yè)特點做到依據(jù)明確,情況明了。InspectorsshallintensivelystudyandreadthecurrentversionofstandardISO9001:2000andthestipulationsofthequalitymanagementsystemdocumentsaswellascorrespondingstandard,decree,lawsandregulations,reviewthelastauditrecordsofthedepartmentpriortoaudit.Understandtheworkingprocessanddisciplinecharacteristicoftheobjecttobeauditedinorderthathebasisshallbedefiniteandthecircumstanceshallbedistinct.5)審核前,審核員應(yīng)按審核實施計劃編制檢查表。檢查表應(yīng)按確定的審核內(nèi)容進行編制。檢查表應(yīng)交審核組長審閱。Inspectorsshallpreparethechecklistperauditenforcementplanpriortoaudit.Thechecklistshallbepreparedasperthedefiniteauditcontents.Thechecklistshallbesubmittedtoauditgroupleaderforreview.19.8審核實施Auditimplementation1)Theauditimplementedbyinspectorsshallbeperformedbytakingthechecklistpreparedearlierasaprincipalline.2)審核員可通過面談、查閱文件和質(zhì)量記錄、觀察有關(guān)方面的操作和現(xiàn)狀收集質(zhì)量管理體系或監(jiān)理項目有效運行的證據(jù)。Inspectorscancollecttheeffect
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