尺寸檢查程序

DimensionInspectionProcedureProcedureNo.：HY-WP-QC-002Revision：1ShandongNuclearPowerEquipmentManufacturingCo.Ltd.PagePAGE8ofNUMPAGES8ProcedureNumber程序編號(hào)HY-WP-QC-002Rev.No版本1Page頁(yè)碼1of8DocumentStatus：文件狀態(tài)：FORMCHECKBOXPRE/準(zhǔn)備FORMCHECKBOXCFC/執(zhí)行ReferenceprocedureNo./Rev./參考程序編號(hào)/版本：N/A不適用（ThiscolumnismodifiedonlywhenthenumberingruleoftheProcedureischanged只有當(dāng)程序編號(hào)規(guī)則發(fā)生變化時(shí)才修訂此欄）DocumentTitle文件名稱：DimensionalInspectionProcedure尺寸檢查程序DocumentType/文件類型：WorkProcedure工作程序Name&Title姓名及職務(wù)Signature/Date簽名及日期Approvedby批準(zhǔn)Preparedby編制職務(wù)：Title：Reviewedby審核Signature/Date：簽名及時(shí)期QAReviewerQA審核Translator翻譯Translationreviewer譯審CopyrightDeclaration:版權(quán)聲明：ThisdocumentisthepropertyoftheSNPEMC.Itmustnotbeused,reproduced,transmittedordisclosedwithoutthepriorwrittenpermissionofSNPEMC。本程序未經(jīng)山東核電設(shè)備制造有限公司書面批準(zhǔn)不得外用、復(fù)制和泄露HistoricRecordofModification修改歷史記錄Rev版本.IssuedDate發(fā)布日期ScopeandBasisofModification修改范圍及依據(jù)1Thefirstissuance第一次發(fā)布TableofContents目錄TOC\o"1-2"1. Purpose目的 42. Scope范圍 43. Referencedocuments參考文件 44. Responsibilities職責(zé) 44.1QualityManagementDepartment質(zhì)量管理部 54.2EngineeringDepartment工程部 54.3TechnicalDepartment技術(shù)部 55. Prerequisites先決條件 55.1PersonnelQualification人員資格 55.2DisposalofNonConformances不合格項(xiàng)的處理 66. Detaileddescriptions詳細(xì)描述 66.1InspectionTools檢查工具 66.2DimensionInspectionofRawMaterials對(duì)原材料尺寸檢查 66.3AppearanceandDimensionInspectionofWeldingJoints焊接接頭外觀和尺寸檢查 66.4DimensionInspectionoftheSealHeadsafterbeingFormed封頭成形尺寸檢查 66.5DimensionInspectionofCylinderBodyafterBeingformed筒體成形尺寸檢查 76.6PipingFormingandBendingDimensionInspection對(duì)于管道成形和彎曲尺寸檢查 76.7Thedemissioninspectionofmodules模塊的尺寸檢查 87. Records記錄 88. Attachments附錄 8 Purpose目的ThepurposeofthisprocedureistodefinetheresponsibilitiesandrequirementsforthefinaldimensioninspectionoftheCVandmoduleorcomponentsassembly&installationatHaiyangsitebySNPEMC.編制本程序是為了明確描述山東核電設(shè)備制造有限公司在海陽(yáng)現(xiàn)場(chǎng)所生產(chǎn)的CV、模塊或部件最終尺寸檢查的責(zé)任及要求。Scope范圍ThisprocedureisapplicableforthefinaldimensioninspectionofCVandmoduleorcomponentsassembly&installationatHaiyangsitebySNPEMC.本程序適用山東核電設(shè)備制造有限公司在海陽(yáng)現(xiàn)場(chǎng)對(duì)CV、模塊或部件最終尺寸的檢查。Referencedocuments參考文件ASMEsectionIIIdivisionIsubsectionNEASME第三卷第一冊(cè)NE分卷ASMEsectionIIINQA-1ASME第三卷NQA-1QualityAssuranceManualforHaiyangProjectHY-QAM海陽(yáng)項(xiàng)目質(zhì)量保證手冊(cè)HY-QAMManagementProcedureforCalibrationoftheMeasuringandTestingEquipments HY-MP-CC-001《測(cè)量和試驗(yàn)設(shè)備標(biāo)定管理程序》HY-MP-CC-001ProcedureforControlofNonconformanceHY-MP-QC-003《不符合項(xiàng)控制程序》HY-MP-QC-003ProcedureforQualificationoftheQCPersonnelHY-MP-ITQ-003《QC人員資格評(píng)定程序》HY-MP-ITQ-003適用的程序/材料說(shuō)明Asapplicableprocurement/materialspecificationAPP-MV-50-VW-009WLLANDPTS–WELDINGMAPCPP-MV50-V2-001BottomringassemblyCPP-MV50-V2-002MiddleringassemblyCPP-MV50-V2-003TopringassemblyCPP-MV50-V2-004TopheadassemblyCPP-MV50-V2-0010GeneralassemblyCPP-MV50-V2-0011BottomheadassemblyAPP-GW-Z0-100NuclearislandstructuralmodulesspecificationAPP-GW-Z0-120NuclearislandmechanicalmodulesspecificationResponsibilities職責(zé)4.1QualityManagementDepartment質(zhì)量管理部4.1.1Havevisualinspectionanddimensionalinspectionbeforerawmaterialsenterintheworkshops;組織對(duì)原材料進(jìn)廠進(jìn)行目視檢查和尺寸檢查；4.1.2Inspecttheformeddimensionsduringproductionprocessaspertherequirementsinthisprocedureandprocessspecification;負(fù)責(zé)按照本程序和工藝規(guī)范的要求對(duì)生產(chǎn)過(guò)程進(jìn)行成形及尺寸的檢查；4.1.3Performinspection,andmakeappropriateinspectionrecords;執(zhí)行檢查工作，并形成相應(yīng)的檢查記錄；4.1.4PutforwardNonConformanceReportsforthenonconformancesfoundduringinspection,andfollowupandverify.對(duì)檢查過(guò)程中發(fā)現(xiàn)的不符合項(xiàng)提出不符合項(xiàng)報(bào)告，并跟蹤驗(yàn)證。4.2EngineeringDepartment工程部4.2.1Beresponsibleforpreparingofproductionprocessspecificationsandplans;負(fù)責(zé)編寫生產(chǎn)工藝規(guī)程和方案；4.2.2Performasrequiredbyproductiontechnologyandprocess;按照生產(chǎn)技術(shù)和工藝的要求實(shí)施作業(yè)；4.2.3Completetheformeddimensioninspectionoftheformedproductsorcomponentsandmakerecords.Afteritisacceptable,notifyQCpersonnelofQMDtomakefinalinspectionaspertherequirementsofqualityplanning.對(duì)生產(chǎn)完成的產(chǎn)品或部件的成形尺寸完成自檢，形成記錄，合格后，按照質(zhì)量計(jì)劃的要求，通知質(zhì)量管理處QC人員進(jìn)行最終檢查；4.2.4Performthedisposalmethodsanddisposalplansofnonconformances.執(zhí)行不符合項(xiàng)的處理方式和處理方案。4.3TechnicalDepartment技術(shù)部4.3.1Beresponsibleforpreparingofproductionprocessspecificationsandplans;負(fù)責(zé)編寫生產(chǎn)工藝規(guī)程和方案；4.3.2Putforwarddisposalsuggestionsanddisposalplansforthenonconformances.對(duì)不符合項(xiàng)提出處理意見和處理方案。Prerequisites先決條件5.1PersonnelQualification人員資格5.1.1EvaluatethequalifiedpersonnelaccordingtotheProcedureforthequalificationofQCpersonnelHY-MP-ITQ-003.按照《QC人員資格評(píng)價(jià)程序》HY-MP-ITQ-003評(píng)定合格的人員；5.1.2ThevisionorcorrectedvisionoftheinspectionpersonnelshallbeatleastequaltoJager1;檢查人員視力或矯正視力至少在J-1或以上；5.1.3Theinspectionpersonnelcancorrectlychooseproperinspectionmethodsasrequired.檢查人員根據(jù)要求能正確地選擇適當(dāng)?shù)臋z查方法；5.1.4Theinspectionpersonnelcancorrectlyandskillfullyuseallkindsofinspectiontools.檢查人員能正確熟練地使用各種檢查工具。5.2DisposalofNonConformances不合格項(xiàng)的處理ThenonconformancesshallbedisposedaspertheNonConformancesControlProcedureHY-MP-QC-003ofSNPEMC.不符合項(xiàng)的處理，按山東核電設(shè)備制造有限公司《不符合項(xiàng)控制程序》HY-MP-QC-003執(zhí)行。Detaileddescriptions詳細(xì)描述6.1InspectionTools檢查工具Thetoolsusedfordimensioninspectionshallbetoolscalibratedbymeasurementdepartment,andwithintheperiodofvalidity.itrefertoManagementprocedureforCalibrationofthemeasuringandtestingequipmentsHY-MP-CC-001.在尺寸檢驗(yàn)過(guò)程中使用的工具，必須是由計(jì)量部門標(biāo)定合格的工具，并在有效期范圍之內(nèi)，參照《測(cè)量和試驗(yàn)設(shè)備標(biāo)定管理程序》HY-MP-CC-001執(zhí)行。6.2DimensionInspectionofRawMaterials對(duì)原材料尺寸檢查6.2.1Thedimensionsofrawmaterialsshallbestrictlyinspectedasperthematerialprocurementspecificationsormaterialstechnicalspecificationsanddrawingrequirements.原材料尺寸檢查必須嚴(yán)格按照材料采購(gòu)說(shuō)明書或材料技術(shù)條件以及圖紙要求進(jìn)行檢查;6.2.2Actuallymeasureandrecordthematerialoveralldimensionsandgeometricdimensions;對(duì)于材料的外形和幾何尺寸應(yīng)進(jìn)行實(shí)測(cè)并記錄；6.2.3Fortheinspectionthatcan’tbecarriedoutbygeneralinspectionmeans(suchasthethicknessofplate),itcanbetestedbyspecialtestinginstrument(suchasultrasonicthicknessgauge).對(duì)于某些不能用常規(guī)的檢測(cè)手段來(lái)完成的檢驗(yàn)（如板材的厚度），可以用專門的檢測(cè)儀器進(jìn)行檢測(cè)（如超聲波測(cè)厚儀）。6.3AppearanceandDimensionInspectionofWeldingJoints焊接接頭外觀和尺寸檢查TheappearanceanddimensioninspectionoftheweldingjointsshallbeperformedasperProcedureforVisualInspection.焊接接頭的外觀和尺寸檢查按照《目視檢查程序》進(jìn)行。6.4DimensionInspectionoftheSealHeadsafterbeingFormed封頭成形尺寸檢查6.4.1ThetoleranceoftheformedvesselheadshallbeasfollowsNE－4222.1,andDeviationfromrequiredshapeshallbeasfollowsNE－4222.2..成型容器封頭的公差應(yīng)按NE－4222.1偏離規(guī)定形狀的偏差應(yīng)按NE－4222.2.6.4.2ForthedimensionsinspectionoftheCVheadplatesafterBeingformedshallaccordingtothedimensionalrequirementsofthedrawinganddocuments對(duì)于CV封頭板壓制成形后尺寸檢查，按照其適用的圖紙或文件要求進(jìn)行；6.5DimensionInspectionofCylinderBodyafterBeingformed筒體成形尺寸檢查NE－4221.2Themaximumdeviationofexternalpressurevesselfromtheoreticalgeometry,thevesseldesignasperexternalpressureshallmeetthefollowingrequirementsfortolerance.NE－4221.2外壓容器偏離準(zhǔn)確理論形狀的最大偏差，按外壓設(shè)計(jì)的容器應(yīng)滿足公差要求。NE-4221.3DeviationfromtolerancerequirementsNE－4221.3偏離公差要求的偏差I(lǐng)fdrawinghasbeenrevised,itisconsistentwiththedesignreport（NCA－3551）,andtherevisionisprovedacceptablethroughdesignreportamendmentbyregisteredprofessionalengineer,thedeviationfromtolerancerequirementsofNX－4221.1andNX－4221.2isallowed.如果圖紙已修改，并和設(shè)計(jì)報(bào)告一致（NCA－3551），且由注冊(cè)的專職工程師用設(shè)計(jì)報(bào)告補(bǔ)遺來(lái)證明這種修改是合格的，則允許有偏離NX－4221.1和NX－4221.2規(guī)定的公差要求的偏差。NE－4221.4TolerancedeviationofpartsforvesselmanufacturedbypipingNE－4221.4由管道制造的容器零件的公差偏差Forpartsofvesselmanufacturedbypiping,supportinginternalpressureorexternalpressure,thediameterchangeandnonroundnessdeviationallowedbythispipingtechnicalspecificationarepermittediftheymeetallotherrequirementsinthissubsection.對(duì)于由管道制造的、承受內(nèi)壓或外壓的容器零件，如符合本分卷所有其他要求，則允許有該管道技術(shù)條件所允許的直徑變化和不圓度偏差。NE－4221.1Themaximumdeviationofdiameterforcrosssection6.6PipingFormingandBendingDimensionInspection對(duì)于管道成形和彎曲尺寸檢查ThetoleranceofNX－4223pipeformingorbending,thetoleranceofpipeformingorbendingshallbeasfollows.NX－4223管子成形或彎曲的公差，管子成形或彎曲的公差應(yīng)如下列各項(xiàng)所述。NX－4223.1min.wallthicknessNX－4223.1最小壁厚Toensuredesigncalculationwallthickness,theactualwallthicknessshallbeingmeasured;otherwise,sufficientevidencesshallbeprovidedtoprovethatthewallthicknesscanmeettherequirementduringusage.為了保證設(shè)計(jì)計(jì)算壁厚要求，應(yīng)測(cè)量實(shí)際壁厚，否則應(yīng)提供足夠的證據(jù)證明在使用過(guò)程中壁厚能滿足要求。ThevaluesinFormNX－3642.1（b）－1canbeusedtoreplacethestipulation(a).可以采用表NX－3642.1（b）－1的數(shù)值，以代替（a）的規(guī)定。NX－4223.2ellipticitytolerancetheellipticityofthepipeshallnotbemore8％thanbeingconfirmedbythefollowingformula,unlessotherwiseprov