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新能源汽車動(dòng)力總成的可靠性改進(jìn)方向探索ExplorationonReliabilityImprovementofPowertrainforNewEnergyVehicle1/11Presentedby:GaoWenkaiOutlineComparisonofDifferientEVsBackgroundGroupDivision2/11DevelopmentofNewEnergyVehicles3/11NationalStandardBackgroundofAutomotiveIndustry
4/1110YearsStrategicTarget
NEVHEVFCEVPEVType2020SalesDomesticMarketShareOilConsu-mption2025SalesDomesticMarketShareOilConsu-mptionEV1mio70%3mio80%FCEV1000AreaOpera-tionEEV5L/100km4L/100kmEEVandNEVMainObjectesPlanning5/11HybridElectricVhicle(HEV)
HEVSHEVPHEVSPHEVAdvantagesReducefuelconsumptionThedriverneednottochangehabbitImprovedrivingperformanceReducenoiseofmechanicalDisadvantagesTechnologycostistoohighPropertylimitedbydrivingconditon6/11FuelCellElectricVehicle(FCEV)
GenerallyFuelcellsinvehiclesgenerateelectricitytopowerthemotor,generallyusingoxygenfromtheairandcompressedhydrogen.AdvantagesZero-emissionsCharginggasquicklyHavinglongerdrivingdistancethanPEVDisadvantagesTechnologycostistoohighZero-emissionshydrogenproductionisachanllengeStorageandtransportationaredifficult7/11PureElectricVehicle
(PEV)
AdvantagesZero-emissionsHighutilizationofenergyLownoiseSimpleConfigurationofvehicleDisadvantagesDrivingdistanceisshortChargingtimeislongBatterylifeisshortTechnologycostistoohigh8/11TypeHEVFCEVPEVDistanceEmissionChargingTimeOilSavingChargingEquipmentIndustrializationPotentialTechnicalDifficultyCompare
VerygoodnormalgoodHEVandPEVhaveadvantagesandpotentialintenyears9/11PureElectricVehicle
(PEV)
PowerAssembleBatteryModelBatteryBMSMotorModelMoterMoterControlTransimission10/11GroupDivision
MotorControlIn-WheelMotorConfigurationPowerBetteryResearchBetteryManagementSystemMotorStructure11/11點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本The
BatteryPresentedby:ChenXinyue1/7PEV'sRequirementsonBatteriesTheComparisonBetweenDifferentBatteriesReliabilityImprovementofBatteriesOutline2/7點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本EnvironmentalProtectionHighCostPerformanceLong-LifeHighEnergyDensityWhatrequirementsdoPEV’sbatteriesneedtomeet?Comparedtootherbatteries,lithiumbatteryismoreenvironmentallyfriendly,hashighspecificenergy,andthusisthemostpromising.3/7點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本LiFePO4NCM/NCALiCoO2LiMn2O44/7
NCANCMLiFePO4LiMn2O4LiCoO2VoltagePlatform3.73.63.23.83.7Energy
Density>180160~180120~130130~150150~180CycleLife>2000>2000>2000500~800>1000CostLowLowHighTheLowestHigherComprehensivePerformanceExcellentExcellentGoodBadGoodAdvantagesHighenergydensity,goodlowtemperatureperformanceElectrochemicalstability,goodcycleperformanceHighsafety,longcyclelifeManganeseisrichinresources,lowprice,goodsecurityStablecharginganddischarging,simpleproductionprocessDisadvantagesPoorperformanceathightemperature,poorsafety,highproductiontechnologyrequirementsThepriceofcobaltisexpensivePoorperformanceatlowtemperature,lowdischargevoltageLowenergydensityandpoorelectrolytecompatibilityThepriceofcobaltishigh,lowcycle
life5/7
ReliabilityImprovementProduction
CraftElectrolyteCost6/7Doyouknowgraphene?7/7點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本點(diǎn)擊添加文本BatteryManagementSystemPresentedby:WangXiaorong1/15Wha卷ti祖st會(huì)he共BMS榴?Why續(xù)do岡th忙eE副Vs盯nee浙d占BMS愁?Wha京ti嘗st帝he趨dir治ect叨ion豆fo婦rt句he馳rel麻iab魄ili茅ty鑒?Outl鞋ine2/15Lit芳hiu李m-i爽on憶bat纖ter悶ypac省khas搞ma羽ny鎖pro允ble岔ms任suc點(diǎn)ha怪ssafe胃ty,族dura悠bili磚ty,dyn濕ami信c,co瞇stand礦soo枝n,w燈hich堵res罰tric候tst語hew蹦ide通appl猛icat時(shí)ion據(jù)ofl皺ithi攜um-i屬onb如atte摧ryi鼓nve釀hicl轟efi筑eld.圣Lit件hium裕-ion察bat學(xué)tery預(yù)saf友ean黎dre沾liab師lew童orki泰nga顧rea撫isn坦arro妖w,t救hen嶼eed項(xiàng)for睜batt銹ery皇mana搶geme坑nts證yste兩mfo罷ref旗fect沈ive迎mana膽geme鞠nta愈ndc秒ontr當(dāng)ol.WhydotheEVsneedBMS?3/1卡5Lit玻hiu盈m-i帆on響bat昂ter泛ys頭afe詠tyope申rating尚wi妖ndo褲wr踐ang歇ei絮snarr榆ow:Rel元iab關(guān)le晃ope惠rat樣ing運(yùn)te希mpe撤rat廳ure:-20~慈55℃Page224/1鋪5SOCBatteryParameterMonitorSOHSOFFaults
DiagnosisOBDSafetyControlandReportChargingControlBalanceFunctionsSafetyTempretureControlEMCSOEWha挎ti墊st逝he文BMS緣瑞?5/1址5Durability
SafetyDynamicWhat株is凈the踐dire旦ctio斬nfo進(jìn)rth勤ere推liab很ilit槽y?6/1病5點(diǎn)擊添喇加文本點(diǎn)擊添加毫文本點(diǎn)擊添加猛文本點(diǎn)擊添加除文本Saf壯ety7/15Backg請(qǐng)roun驗(yàn)dThe挎Toy餓ota寶Pr蒼ius細(xì)fi株re熄inc曠ide口nt.08.2逢008Che凍vro糠let羞Wo忌lan例da教cau巨ght皂fi鬧re.0慨5.2蘇011Fisk誕Kar嶺maf綢ire快inci攔dent01.翼201村2Boe鄙ing澆78飽7f繞ire竿in兼cid園ent01.知201獻(xiàn)3The壓ac隙cid掀ent銷gr賄eat剛ly忠ham懂per駛th勸ec笨onf槐ide陳nce們of黨co劇nsu肅mer踩st島oa錘cce框pt嚷ele嚴(yán)ctr勒ic濱veh崗icl黨es,虜hi忠nde里rt謙he機(jī)pop棉ula樂rit簽yo駁fe料lec買tri流cv癢ehi崇cle乒s.8/15AirgoinAirgooutAirgoinAirgooutTher港mal傍Runa顫way粉inB則atte贈(zèng)ryP芝ack機(jī)械觸發(fā)電觸發(fā)熱觸發(fā)短路產(chǎn)熱熱失控9/15Inte這rnal顆Sho婚rtC猛ircu披iti丑nBatt波ery驗(yàn)PackISCBatt宮ery續(xù)inte到rnal六sel晶f-lo滾op,綠the姿cont物inuo鑄usc摘onsu田mpti以ono任fth淚eba胖tter溪ypo腔wer茶isc綿alle嗽dth錫esh陶ort惰circ侵uit.ISC10/1阿5點(diǎn)擊添加桐文本點(diǎn)擊添加飲文本點(diǎn)擊添劃加文本點(diǎn)擊添達(dá)加文本Dura腔bili必ty11/1祝5PhenomenonResistantIncrease
CapacityDecayRese濫arch晴on軋Batt護(hù)ery鉤Dura嗓bili疫tyElementdischargeratechargeratetemperaturecut-offvoltageDurability12/們15點(diǎn)擊添加貓文本點(diǎn)擊添加貴文本點(diǎn)擊添加巴文本點(diǎn)擊添加澆文本Dyn恒ami廢c13/健15Sta矛tus噴of墻He惠alt汁h(huán)E柱sti謠mat沖esSOH,th茅es偶ame抗as強(qiáng)ba訪tte儲(chǔ)ry肝dur嘴abi臂lit邁y,iso煤neo揚(yáng)fth本emo君sti宜mpor傷tant吧sta壁teo擇fth剝eb痛atte抹ry.映The烏SOH病oft兼heb評(píng)atte父ryi冠sus膽uall箏yde狗fine善dby椅theloss柿of同capa吼cityof壟the園ba稀tte睡ry.Batt侄ery饞agin列g(shù).14/觸15電池性能衰減The加SO溪Fe持sti踏mat丸ion恒ma歡inl映yr椒efe翻rs盯to豬the振av游ail逐abl撇eo澤utp規(guī)ut俗pow污erStat磨eof巷Fun疤ctio沫n15/1拳5點(diǎn)擊添加右文本點(diǎn)擊添加野文本點(diǎn)擊添加怖文本點(diǎn)擊添加視文本Themot定orPres心ente侵dby:Qia遞oD襯ong擺don潮g1/12Outl胡ineReq集uir慕eme寺ntsMoto錄rInd及ust琴ry縱Sta狐tus水Qu金oThe精Sele襖ctio請(qǐng)nofMoto膽rRel甘iab走ili料ty毯of慮Mot縱or2/12Vib差rat危ionCool突ingSea弓lin彼gReq斥uir老eme形nts3/1杜2Perm潮anen糕tMa口gnet腦Syn政chro虧nous鴿Mot遼orAsy騾nch珍ron賺ousMot兵orMot格orIndu懂stry畢Sta墳tus五Quo4/12PerformanceandTypeDCMAMPMSMSRMSpeedRange/rpm4000-600012000-200004000-10000>15000PowerDensityLowMiddleHighHigherWeightHeavyMiddleLightLightVolumeBigMiddleSmallSmallReliabilityBadGoodGoodGoodStructuralRobustnessBadGoodGoodGoodTheControllerCostLowHighHighGeneralCom捉par安iso帽no瀉fP丙erf雙orm砌anc效eThe缺Pe盲rma狼nen翻tM蹄agn鄭et駛Syn肚chr闊ono巴us鐘Mot經(jīng)orThe淘Se踏lec袖tio淺no肆fM剃oto稿r5/1紹2Thesta美torThe甚pe致rma胞nen栽tm錫agn誓etroto訓(xùn)rThe售co港verand汗th愈eshel散lThe萍St最ruc冬tur禮eo達(dá)fP譽(yù)MSM6/1倦2The年vi愿bra閘tio村nofPMS紹MTheseal梯ingofPMSMThehea膛td鬼iss痕ipa目tio顛nofP串MSMThe侍Reli談abil嘗ity餅of攤PMSM7/1桑2Elec股trom鞋agne夫tic斜torq達(dá)uevibr計(jì)atio樸nMec叮han用ica喇lv達(dá)ibr濃ati產(chǎn)onThe拔ro罩ad么exc臟ita激tio所nv粒ibr械ati禮onThe抬Vibr營(yíng)atio椒nof粉PMS淹M8/12Incr產(chǎn)ease先dmec語han顧ica且lw頸earCha戲nge材ma悶gne歷ticgapRedu扯cethe搞magn憑etis正mof久per蠅mane縮慧ntm基agne使tNor鴉mal大mo顛vem準(zhǔn)entAbno訪rmal準(zhǔn)mov緩emen吉tThe敞Vi傘bra來tio貫nE讀ffe椅ct飯of睛PMS盈M9/12TheHeatSourceCopperlossIronloss
Mechanicalfriction
TheCoolingWayAircooling(rotor)Watercooling(stator)The庫(kù)Co殿oli拴ng毅and擠Se并ali竟ng奔o(jì)f認(rèn)PMS蕉M10/板12Forc勤edCool浪ingCoor連dina浴tion先ofSea緒lin削gandHeat褲Dis窗sipa菊tionConf男l(wèi)ict慌ofSea丙lin講gandHeat欠Dis贊sipa鉆tionSeal隔ingCoo纖lin孝gThe喜Co碌oli攜ng音and煌Se按ali柜ng柱of慢PMS啊M11/1弓2Rot京or芹Coo輪lin梯gStat槍or卻Cool籍ingWate鄰rPipi絹ngA桌rran次geme瀉nt"Z"泛glyp及hSpi熱ralThe鑼St驕ruc弊tur叔e(cuò)o容fC柴ool歌ing飾Sy偷ste瓣m12/網(wǎng)12點(diǎn)擊添拍加文本點(diǎn)擊添通加文本點(diǎn)擊添加魔文本點(diǎn)擊添裂加文本In-騾Whe噴elMoto鋪rCon潑fig孔u(yù)ra改tio保nPre羽sen刻ted擾by:Dai們Le醉i1/9Out勢(shì)lin蜜eBriefIntroductionofIn-WheelMotorTwoTypesofIn-WheelMotorTheExplorationoftheDirectionofImprovement2/93/9Why四In-光Whee膨lM沉otor用?Simp貸lifi萬ed,欠lig珠htwe餡ightConn秀ecte胞dby舊the便sof喘tca菜ble,顆mor朽efl墊exib葬le.Imp慮rov抄et已he區(qū)eff制ici熟enc概y.Redu魄cet椅hen久oise澆,im捏prov鋼eth匯eca日r's誘ride動(dòng)com但fort絲式.The處en霉erg擴(kuò)yr淺eco巖ver旋ye館ffi明cie符ncy爪of蝴th型eb問rak鼓ing環(huán)sy鄉(xiāng)豐ste產(chǎn)mi劈燕ss旦ign甚ifi鉛can侮tly鞏in己cre溝ase皂d4/95/9Som剛eN賀ew施Tec榜hni唉cal尚Ch果all資eng樂esInc完rea匆se心the捷ca濤r's紫un半spr石ung棍ma寸sse熱sMoto捷rwi串llw舞iths可tand票al膜arge蒜imp圍act揀load很on扁the唯roadWhee托l(wèi)in澤tern咳als耽pace蕩is嗎limi竹tedCoo無lin薦ga偵nd冷sea皇lin殼gp鳴rot欲ect區(qū)ion撐pr治obl惡ems6/9Two落ty餅pes決of繞In虹-Wh桌eel苦Mo近torTypeRotatingSpeedRotorArrangementDisadvantagesAdvantagesDecelerated
DriveHighInternalHeavy&WorkingNoiseEfficient&LowCostDirectDriveLowExternalHighCost&LowEfficiencyStructureSimplification&FastResponse7/98/9ProblemDirectionUnsprungmassOptimizethestructure,LightweightTheimpactofthemotorfromtheroadsurfaceloadImprovethemotor‘sseismiccapacity,SettheactivevibrationdampingdeviceTorquefluctuationsTorqueripplesuppressionCorrosionofthewheelmotorImprovetheproductionprocessThe物Expl碼orat歲ion縱ofD鞋irec示tion衡sof坑Imp兆rove耳ment9/9點(diǎn)擊添加淹文本點(diǎn)擊添飯加文本點(diǎn)擊添酬加文本點(diǎn)擊添攜加文本Mot集orCont卵rolPres萍ente蹈dby:Zhe關(guān)ng束Ten垂gfe宿i1/8Per哲man起entmagn忍etsyn擠chr越ono放usmot倚orcon淚tro舅ls漫yst究emThefun場(chǎng)cti鼓on朗of顫the岔co區(qū)ntr脹oll祥erCont會(huì)rol霜tech柿nolo療gyo侮f
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PMSMdriveUnitDataStorageInstrumentPanelPMSM3/8TheFun且cti享onofTheCont花roll漁erEqui唉pmen象tman帝age華men隆tFau婆ltdia脅gno簽seSys笑temcon磨tro虧lEne俊rgyman也age次men墻t4/8Con湖tro咬lTec憂h
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