低壓短周期貼面生產線介紹(Short-cycle-lamination-line-from-China-Foma)

中國福馬機械集團有限公司ChinaFoma(Group)Co.,Ltd.低壓短周期貼面生產線Short-cyclelaminationline低壓短周期貼面生產線發(fā)展歷史

Developmentonshort-cyclelaminationline中國福馬是中國最早生產低壓短周期貼面生產線的廠家之一。從上世紀80年代末就進入貼面線市場。至今已生產二百多套貼面壓機生產線。其中有將近二十套生產線出口歐、亞、非、南美等大洲。

ChinaFomastartedthedesignandmanufacturingofshort-cyclelaminationlineinlast1980s.Todate,wehavesuppliedmorethan200laminationlines,amongwhichnearly20arerunningsuccessfullyoutsideofChina,suchasEurope,Asia,Africa,etc.90年代初SL9200系列(壓力900噸),幅面4X8呎壓貼線，主要用于人造板家具貼面行業(yè)。

Inearly1990s:Laminationline,SL9200,withpressureof900tandpresssizeof4ftby8ft,ismainlydesignedforfurnitureapplication.

低壓短周期貼面生產線發(fā)展歷史

Developmentonshort-cyclelaminationline90年代末SL9900系列(壓力1200噸),幅面4X8呎壓貼線，主要用于強化地板,兼顧人造板貼面行業(yè)。帶動了整個中國強化地板產業(yè)的快速發(fā)展。

Inlate1990s:Laminationline,SL9900,withpressureof1200tandpresssizeof4ftby8ft,ismainlydesignedforflooringapplicationandwood-based-panelindustryaswell.ThisapplicationofthislaminationlinereallyboostedthedevelopmentofflooringindustryinChina.本世紀初以SL9900技術為基礎，進行幅面的拓展。先后研發(fā)了6X8呎、6X9呎、4X9呎幅面的壓貼線，全面進入前蘇聯(lián)及東南亞市場。

Inlate2000s:Laminationline,SL9900,withpresssizeexpandedto6ftby8ft,6ftby9ft,4ftby9ft,ismainlydesignedtocatertothemarketrequirementfromeastEuropeandSoutheastAsia.低壓短周期貼面生產線發(fā)展歷史

Developmentonshort-cyclelaminationline隨著貼面技術的不斷發(fā)展，保壓時間越來越短，對無壓受熱時間提出了更高的要求，中國福馬以7X9呎貼面線的技術水平為平臺，緊跟國際潮流，將皮帶裝板改為夾鉗裝板，開發(fā)了SFJ系列貼面壓機生產線，大大縮短了輔助時間和板坯的無壓受熱時間。

Technicalbreakthrough——Loadingwithclamp

Asthedevelopmentinlaminationindustry,lesspressure-keepingtimeandlessretentiontimebeforethecloseofheatingplatenarehighlyappreciatedandwelcomedbythemarket.ChinaFomafollowsthemaintrendbydesigningloadingsystemwithclamptoreplacetheprevioussystemwithbelt.Anewseries,SFJ,fromChinaFomahadsincecomeintopracticewhichshortensthepressure-keepingtimeandboardretentiontimedramatically.低壓短周期貼面生產線發(fā)展歷史

Developmentonshort-cyclelaminationline2004年左右，中國福馬與國際著名的板材制造商Kronospan合作，研發(fā)了寬幅面的7X9呎貼面線，該生產線的各項技術指標均達到或接近國際先進水平，得到客戶的充分認可，并先后從中國福馬采購了八套生產線。

In2004,wedevelopedwide-widthlaminationlinewithpresssizeof7ftby9ftunderthecooperationwithworldwidepanelmanufacturerKronospanGroup.Thetechnologyappliedinthislaminationlinewerestate-of-the-arttechnologyatthattimewhichiswellrecognizedbythecustomer.Afterthesuccessfulrunningofthatlaminationline,Kronospanorderedanother8laminationlinesfromChinaFomainthefollowing3years.主要出口國家及產品的情況

ReferenceoutsideofChina

越南（4′×9′一套）/4ftby9ft,onelineinVietnam泰國（4′×9′一套）/4ftby9ft,onelineinThailand俄羅斯（6′×8′二套）/6ftby8ft,twolinesinRussia烏茲別克斯坦（6′×8′二套)/

6ftby8ft,twolinesinUzbekistan烏茲別克斯坦（6′×9′三套)

/

6ftby9ft,threelinesinUzbekistan波蘭（7′×9′一套）/

7ftby9ft,threelinesinPoland拉脫維亞（7′×9′二套）/

7ftby9ft,twolinesinLatvia烏克蘭（7′×9′一套））/

7ftby9ft,onelineinUkraine羅馬尼亞（7′×9′四套）/

7ftby9ft,onelineinRomania以色列（4′×9′一套））/

4ftby9ft,onelineinIsrael印度（4′×8′一套）/

4ftby8ft,onelineinIndia印度（6′×8′一套）/

6ftby8ft,onelineinIndia低壓短周期貼面生產線的主要技術指標

Maintechnicalspecificationofthelaminationline

壓機幅面/Presssize

4ftby8ft---

7ftby9ft熱壓效率/Presscycle

90cycles/hour設計年產量/Capacity

4ftby8ft

1,800,000m2/a6ftby8ft

2,700,000m2/a7ftby9ft

3,500,000m2/a設計總壓力/Totalsystempressure

4ftby8ft

12,000KN6ftby8ft

18,000KN7ftby9ft

20,000KN單位壓力/Specificpressure

4ftby8ft

40kg/cm26ftby8ft40kg/cm27ftby9ft

33kg/cm2低壓短周期貼面生產線的主要技術指標

Maintechnicalspecificationofthelaminationline

壓板閉合時間（升壓至1.2MPa）≤1.8s

Pressclosetosystempressurereaching1.2Mpa≤1.8s壓板打開時間/Pressopentime≤1.5s小車最高速度/FeedingvehicleMax.120m/min小車往復精度/Positioningofvehicle±0.5mm輔助時間/Assistingtime≤12s中國福馬低壓短周期貼面生產線主要機型介紹

Introductionofbest-sellingmodelofshort-cyclelaminationlinefromChinaFoma1.單張板半自動貼面線全配置

1.Half-automaticsingleboardlaminationline1、板垛運輸機Stackconveyor2、液壓升降臺Scissorlifter3、推板機Boardpusher4、刷光機Boardbrusher5、對中運輸機一

Aligningroller(1)6、真空吸板機二Vacuumsucker(2)7、寬皮帶運輸機Widebeltconveyor8、升降皮帶運輸機

Liftingbeltconveyor9、裝卸板機

Loaderandunloader10、壓機

Press11、出板輥臺Dischargeroller12、齊邊機Edgetrimmingmachine13、窄皮帶運輸機一Narrowbeltconveyor(1)14、窄皮帶運輸機二Narrowbeltconveyor(2)15、真空翻板機Boardturner16、涼板系統(tǒng)Coolingstation17、對中運輸機二Aligningroller(2)18、輥臺運輸機Rollerconveyor19、真空吸板機一Vacuumsucker(1)20、移動輥臺Mobileroller21、板垛運輸機二Stackconveyor22、電控系統(tǒng)Electriccontrolsystem單張板半自動貼面線全配置

Half-automaticsingleboardlaminationline特點：單張板推板及板坯兩面除塵；真空吸板機吸板；人工鋪紙；縱橫向集中齊邊；單獨的翻板機進行底面檢板，人工選擇垛位；具有晾板功能；真空堆垛機進行自動分級堆垛；兩個堆垛位，一個墊板垛位，可自動或手動放置墊板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardbyvacuumplateandpositioningofpaperbymanual;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Twostackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;2.兩張板半自動貼面線全配置

2.Half-automaticdoubleboardlaminationline1、板垛運輸機一Stackconveyor（1）2、推板機Boardpusher3、液壓升降臺一Scissorlifter4、刷光機Boardbrusher5、對中運輸機一Aligningroller(1)6、寬皮帶運輸機Widebeltconveyor7、真空吸板機一Vacuumsucker(1)8、窄皮帶運輸機Narrowbeltconveyor9、升降皮帶運輸機Liftingbeltconveyor10、裝卸板機Loaderandunloader11、壓機Press12、出板輥臺運輸機Dischargeroller13、齊邊機Edgetrimmingsaw14、輥臺運輸機Rollerconveyor15、涼板裝置Coolingstation16、自動檢測裝置Automaticmeasurement17、對中運輸機二Aligningroller(2)18、真空吸板機二Vacuumsucker(2)19、鏈式出板機Chaintypedischarger20、移動輥臺Mobileroller21、板垛運輸機二Stackconveyor(2)22、電控系統(tǒng)Electriccontrolsystem兩張板半自動貼面線全配置

Half-automaticdoubleboardlaminationline特點：單張板推板及板坯兩面除塵；真空吸板機吸板；兩個人工鋪紙位，一個過渡位；兩臺單獨的壓機；縱橫向集中齊邊；真空堆垛機具有檢板功能，根據檢測結果自動分級堆垛；三個堆垛位，一個墊板垛位，可自動或手動放置墊板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardandpositioningofpaperbymanual;Twosetsoflaminationpressfunctioningtogether;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Threestackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;3.兩張板全自動貼面線全配置

3.Automaticdoubleboardlaminationline1、板垛運輸機一Stackconveyor(1)2、推板機Boardpusher3、液壓升降臺一Scissorlifter(1)4、刷光機Boardbrusher5、過渡輥臺運輸機Rollerconveyor6、真空吸紙機Vacuumpapersucker7、液壓升降臺二Scissorlifter(2)8、液壓升降臺三Scissorlifter(3)9、對中運輸機一Aligningroller(1)10、長皮帶運輸機Widebeltconveyor11、液壓升降臺四Scissorlifter(4)12、真空吸板機一Vacuumboardsucker(1)13、皮帶運輸機Beltconveyor14、升降皮帶運輸機Liftingbeltconveyor15、裝卸板機Loaderandunloader16、壓機Press17、出板輥臺運輸機Dischargeroller18、齊邊機Edgetrimmingsaw19、輥臺運輸機Rollerconveyor20、涼板裝置Coolingstation21、自動檢測裝置Automaticmeasurement22、對中運輸機二Aligningroller(2)23、真空吸板機二Vacuumboardsucker(2)24、鏈式出板機Chaintypedischarger25、移動輥臺Mobileroller26、板垛運輸機二Stackconveyor(2)27、電控系統(tǒng)Electriccontrolsystem兩張板全自動貼面線全配置

Automaticdoubleboardlaminationline特點：單張板推板及板坯兩面除塵；三臺真空吸紙機吸紙和真空吸板機吸板；三個吸紙位，一個吸板位，一個過渡位；一臺雙幅面壓機。縱橫向集中齊邊；真空堆垛機具有檢板功能，根據檢測結果自動分級堆垛；三個堆垛位，一個墊板垛位，可自動或手動放置墊板。Configurationofthelaminationline:Singleboardfeedinganddoublesidecleaningofboard;Automaticpositioningofboardandpaperbyvacuumplate;Twosetsoflaminationpressfunctioningtogether;Edgetrimmingafterpressandboardqualitycheckingwhilecooling;Threestackingpositionforlaminatedboardbyvacuumplateandgantryrail;Coverboardfeedingbymanualormachine;中國福馬低壓短周期貼面生產線的主要單機及其特點MainfeatureofkeymachineinlaminationlinefromChinaFoma一、壓機1.Press采用下壓式結構，液壓系統(tǒng)采用高、低位油箱，大通徑充液閥，實現(xiàn)壓機快速閉合，縮短了浸漬紙的“無壓受熱時間”；Thequickcloseofpressandreductionofboardretentiontimebeforebeingpressedisachievedbyadoptionofreplenishingvalvewithhighpath,hydrauliccylinderedmountedontopframeandtwooiltankswithhighpositionandlowpositionseparately.低位油箱的高壓系統(tǒng)由軸向柱塞泵和閥組、管路組成，提供主油缸的升壓、保壓、補壓以及提升缸的壓力油。Thehydraulicsystemoflowpositionoiltankisconsistedofaxialplungerpump,valveassemblyandconnectingpipingwhichprovidespressureformainpressingcylinderandliftingcylinder.壓機油缸由中國福馬自己設計制作，主要密封件均采用國際知名品牌。合理的油缸結構及油缸密封形式設計。完全防止了油缸漏油情況的產生。ThehydrauliccylinderisdesignedbyChinaFomaitself.Thesealingcomponentsareallcomingfromworldfamouscompanies.Theadvancedstructureandreliablesealingcomponentshelptoreducethepossibilityofleakage.液壓系統(tǒng)采用高壓蓄能器，以縮短加壓時間和提升時間，并且均勻了電機做功時間，有效降低加壓電耗。主要液壓元器件采用國際頂級品牌，大幅度提高系統(tǒng)的穩(wěn)定性和可靠性；Theaccumulatorinthehydraulicsystemdecreasesthetimetoreachrequiredsystempressure,andalsoreducesthetimetoopentheheatingplate.Itcanalsoreducetheelectricityconsumptionintheproductionline.Theworldfamoushydrauliccomponentsareappliedinthesystemwhichassuresthestabilityandreliabilityofthelaminationline.液壓系統(tǒng)采用大面積水流或風冷式冷卻器，大大降低了運行時液壓油的溫度。Theaircoolingorwatercoolingsystemisusedtocontrolthetemperatureofhydraulicoilunderreasonablerate.壓機的打開和閉合采用了高精度的國際知名品牌的比例閥，上升下降過程中均設有減速緩沖位，在加快了壓機打開閉合速度的同時，減少了震動和沖擊。Theopenandcloseofheatingplatenarecontrolledtheproportionallyvalvefromworldfamouscompanies.Thereisabufferinthesystemwhichincreasetheopenandclosingofheatingplaten,andatthesametime,reducesvibration.框架板由整塊鋼板制作，三組框架板一起加工；保證了壓機的整體安裝精度，并可有效減少因加工尺寸不一致而造成的熱壓板在加壓過程中的變形。Thethreemainframesareprocessedtogetherfromcompletesheetwhichguaranteestheprecisionandavoidsdeformationofheatingplateninnormalworking.熱壓板采用多路加熱通道，單獨設定上下熱壓板的溫度，并通過獨立的溫控系統(tǒng)分別進行自動控制?？刂凭瓤蛇_到±1℃。Therearemultiplethermaloilchannelinsidetheheatingplaten,thetemperatureofupperandlowerheatingplatencanbeadjustedseparatelybydifferentthermaloilcirculationsystem.Thetemperaturetolerancecanbecontrolledunder±1℃.壓機上熱壓板升降的同步機構采用了齒輪齒條的傳動方式，提高了壓機打開和閉合時的速度及穩(wěn)定性，并減少了震動的發(fā)生。Thesynchronousliftingofheatingplatenisachievedbyworm-geartransmissionwhichreducesvibrationandimprovesstabilityduringopenandcloseofheatingplaten.在熱壓板與其它不需要加熱的零件的安裝位置均設有耐壓的隔熱板?？捎行p少熱量的損耗及降低環(huán)境溫度。Insulationpadisinstalledbetweenheatingplatenandconnectingcomponentswhichreducestemperaturelossinthesystemandsurroundingtemperatureaswell.

二、裝卸板機

2.Loaderandunloader

采用夾鉗式裝板、真空吸盤出板方式，大大縮短了輔助時間和板坯無壓受熱時間。裝板小車和卸板小車通過螺栓聯(lián)接在一起，共用一臺動力，在裝板的同時完成卸板動作。真空系統(tǒng)采用真空發(fā)生器結合蓄能器的組合，使吸板動作更加穩(wěn)定可靠Theassistingtimeandretentiontimeofboardbeforebeingpressedisdecreasedhighlybyadoptionoffeedingwithclampanddischargewithvacuumsuckingplate.Thefeedingcarrieranddischargingcarrierareconnectedtogetherandsharedbyonedrivingforce.Thelaminatedboardisdischargedthesametimeastherawboardfedintothepress.Thevacuumsystemiscombinedbyvacuumgeneratorandaccumulatorwhichmakesthesystemrunningmorestable.三、真空吸板機

3.Vacuumboardsucker真空系統(tǒng)采用真空發(fā)生器結合蓄能器的組合，保證吸板動作的可靠和穩(wěn)定。吸盤升降采用氣缸，速度快，故障少便于維護。吸盤移動采用伺服控制，結合同步齒形帶實現(xiàn)吸盤的平穩(wěn)移動，保證堆垛的整齊。Thevacuumsystemiscombinedbyvacuumgeneratorandaccumulatorwhichmakesthesuctionofboardmorestable.Theuprightmotionofsuckingplateisdrivenbypneumaticcylinderwhichrealizeshighspeedandlowmaintenance.Themovementofsuckingplatehorizontallyiscontrolledbyservomotorandteethbeltwhichhelpstopreciselypositionth