標(biāo)準(zhǔn)解讀

GB/T 44361-2024是一項(xiàng)針對(duì)工業(yè)車(chē)輛制定的檢查與維護(hù)規(guī)范。該標(biāo)準(zhǔn)詳細(xì)規(guī)定了工業(yè)車(chē)輛在使用過(guò)程中應(yīng)遵循的檢查流程、維護(hù)要求及安全準(zhǔn)則,旨在確保工業(yè)車(chē)輛的安全性、可靠性和高效運(yùn)行,延長(zhǎng)車(chē)輛使用壽命,同時(shí)降低故障率和事故風(fēng)險(xiǎn)。

標(biāo)準(zhǔn)內(nèi)容覆蓋以下幾個(gè)關(guān)鍵方面:

  1. 適用范圍:明確了本標(biāo)準(zhǔn)適用于各類(lèi)工業(yè)車(chē)輛,包括但不限于叉車(chē)、牽引車(chē)、堆垛車(chē)等,無(wú)論其驅(qū)動(dòng)方式(電動(dòng)、內(nèi)燃機(jī)或其他)如何。

  2. 術(shù)語(yǔ)與定義:對(duì)涉及的專(zhuān)業(yè)術(shù)語(yǔ)進(jìn)行了解釋和界定,確保標(biāo)準(zhǔn)執(zhí)行過(guò)程中的語(yǔ)言統(tǒng)一和理解準(zhǔn)確。

  3. 檢查周期:規(guī)定了不同類(lèi)型的檢查頻率,如日常檢查、定期檢查(周檢、月檢、年檢)及特殊條件下的額外檢查要求,以及時(shí)發(fā)現(xiàn)并處理潛在問(wèn)題。

  4. 檢查內(nèi)容:詳細(xì)列出了檢查項(xiàng)目,涵蓋車(chē)輛的機(jī)械結(jié)構(gòu)(如車(chē)架、升降系統(tǒng)、轉(zhuǎn)向系統(tǒng))、電氣系統(tǒng)、液壓系統(tǒng)、制動(dòng)系統(tǒng)、輪胎、警示裝置及操作控制系統(tǒng)等關(guān)鍵部件的狀況與性能。

  5. 維護(hù)作業(yè):提供了維護(hù)工作的具體指導(dǎo),包括清潔、潤(rùn)滑、緊固、調(diào)整、更換磨損件等,以及維護(hù)記錄的保存要求,確保維護(hù)活動(dòng)有據(jù)可依、有跡可循。

  6. 安全要求:強(qiáng)調(diào)了在檢查與維護(hù)過(guò)程中必須遵守的安全措施,如斷電/停機(jī)操作、鎖定掛牌、個(gè)人防護(hù)裝備的使用等,以防止安全事故的發(fā)生。

  7. 培訓(xùn)與資質(zhì):指出從事工業(yè)車(chē)輛檢查與維護(hù)的人員應(yīng)具備相應(yīng)的專(zhuān)業(yè)知識(shí)與技能,并接受定期培訓(xùn),確保其能正確執(zhí)行標(biāo)準(zhǔn)規(guī)定的各項(xiàng)任務(wù)。

  8. 故障處理與記錄:要求對(duì)檢查中發(fā)現(xiàn)的問(wèn)題進(jìn)行及時(shí)處理,并記錄所有檢查、維護(hù)及故障修復(fù)的詳細(xì)信息,為后續(xù)跟蹤和分析提供數(shù)據(jù)支持。

  9. 性能評(píng)估與改進(jìn):提倡根據(jù)檢查與維護(hù)記錄,定期評(píng)估車(chē)輛的運(yùn)行狀態(tài)及維護(hù)效果,不斷優(yōu)化維護(hù)計(jì)劃,提升管理效率。


如需獲取更多詳盡信息,請(qǐng)直接參考下方經(jīng)官方授權(quán)發(fā)布的權(quán)威標(biāo)準(zhǔn)文檔。

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ICS

53.060

CCS

J83

中華人民共和國(guó)國(guó)家標(biāo)準(zhǔn)

GB/T44361—2024

工業(yè)車(chē)輛檢查與維護(hù)規(guī)范

Industrialtrucks—Specificationofinspectionandmaintenance

2024-08-23發(fā)布2025-03-01實(shí)施

國(guó)家市場(chǎng)監(jiān)督管理總局發(fā)布

國(guó)家標(biāo)準(zhǔn)化管理委員會(huì)

GB/T44361—2024

目次

前言

·····································································································

1

范圍

··································································································

1

2

規(guī)范性引用文件

······················································································

1

3

術(shù)語(yǔ)和定義

···························································································

1

4

總體要求

······························································································

2

5

檢查

··································································································

2

5.1

日常檢查

·························································································

2

5.2

定期檢查

·························································································

2

5.3

檢查方法

·························································································

2

5.4

檢查記錄及檢查問(wèn)題反饋單

·····································································

3

6

維護(hù)

··································································································

3

6.1

計(jì)劃性維護(hù)

······················································································

3

6.2

非計(jì)劃性維護(hù)

····················································································

3

6.3

維護(hù)結(jié)果驗(yàn)證

····················································································

3

6.4

維護(hù)記錄

·························································································

3

7

檢查與維護(hù)的安全預(yù)防措施

··········································································

4

附錄A(規(guī)范性)檢查項(xiàng)目、方法、內(nèi)容及要求

·····················································

5

附錄B(資料性)檢查問(wèn)題反饋單

··································································

19

附錄C(資料性)維護(hù)記錄

··········································································

20

參考文獻(xiàn)

································································································

21

表A.1內(nèi)燃車(chē)輛檢查表

·················································································

5

表A.2電動(dòng)車(chē)輛檢查表

················································································

12

表B.1檢查問(wèn)題反饋單

················································································

19

表C.1維護(hù)記錄

·······················································································

20

GB/T44361—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分:標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

請(qǐng)注意本文件的某些內(nèi)容可能涉及專(zhuān)利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專(zhuān)利的責(zé)任。

本文件由中國(guó)機(jī)械工業(yè)聯(lián)合會(huì)提出。

本文件由全國(guó)工業(yè)車(chē)輛標(biāo)準(zhǔn)化技術(shù)委員會(huì)(SAC/TC332)歸口。

本文件起草單位:北京起重運(yùn)輸機(jī)械設(shè)計(jì)研究院有限公司、安徽合力股份有限公司、林德(中國(guó))

叉車(chē)有限公司、諾力智能裝備股份有限公司、杭叉集團(tuán)股份有限公司、寧波如意股份有限公司、北京科

正平工程技術(shù)檢測(cè)研究院有限公司、柳州柳工叉車(chē)有限公司、三一機(jī)器人科技有限公司、科朗設(shè)備

(蘇州)有限公司、太原科技大學(xué)。

本文件主要起草人:畢勝、趙春暉、倪景忠、張金俠、柯家昌、馮平、汪俊豪、傅敏、王軍、

劉清榕、李紅雨、蔣華、謝剛。

GB/T44361—2024

工業(yè)車(chē)輛檢查與維護(hù)規(guī)范

1范圍

本文件規(guī)定了工業(yè)車(chē)輛在使用過(guò)程中進(jìn)行的檢查與維護(hù)方面的基本要求,描述了對(duì)應(yīng)的試驗(yàn)方法。

本文件適用于GB/T6104.1所定義的平衡重式叉車(chē)、前移式叉車(chē)、側(cè)面式叉車(chē)、插腿式叉車(chē)、托盤(pán)

堆垛車(chē)和三向堆垛式叉車(chē)。其他類(lèi)型的工業(yè)車(chē)輛參照使用。

2規(guī)范性引用文件

下列文件中的內(nèi)容通過(guò)文中的規(guī)范性引用而構(gòu)成本文件必不可少的條款。其中,注日期的引用文

件,僅該日期對(duì)應(yīng)的版本適用于本文件;不注日期的引用文件,其最新版本(包括所有的修改單)適用

于本文件。

GB/T18849機(jī)動(dòng)工業(yè)車(chē)輛制動(dòng)器性能和零件強(qiáng)度

GB/T27544工業(yè)車(chē)輛電氣要求

GB/T36507—2023工業(yè)車(chē)輛使用、操作與維護(hù)安全規(guī)范

3術(shù)語(yǔ)和定義

下列術(shù)語(yǔ)和定義適用于本文件。

3.1

檢查inspection

為確定工業(yè)車(chē)輛狀態(tài)是否正常而進(jìn)行的活動(dòng)。

注:檢查分為日常檢查和定期檢查。

3.2

日常檢查dailyinspection

每個(gè)工作班次開(kāi)始作業(yè)前進(jìn)行的檢查。

3.3

定期檢查periodicinspection

對(duì)使用中的工業(yè)車(chē)輛,按照規(guī)定的周期進(jìn)行的檢查。

3.4

維護(hù)maintenance

為使工業(yè)車(chē)輛保持或恢復(fù)到執(zhí)行其規(guī)定功能和安全狀態(tài)所進(jìn)行的活動(dòng)。

注:維護(hù)分為計(jì)劃性維護(hù)和非計(jì)劃性維護(hù)。維護(hù)工作包括保養(yǎng)和維修。

3.5

保養(yǎng)preventingmaintenance

為保證工業(yè)車(chē)輛正常及安全運(yùn)行,按計(jì)

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