8D報告模板-中英文

1、 Complete 完整的( 8D) Short Form 簡式的 ( D4, D5, D6 & D7 Only)Steps 1 - 3 and estimated time for resolution must be completed within 12 hours步驟 1 - 3, 預(yù)計解決時間必須在 12 小時內(nèi)完成Step 4 - 7 must be completed within 2 weeks, in case of more than 2 weeks; detailed plan must be attached步驟 4 - 7 必須在 2周內(nèi)完成 ,如果超過 2周,必須附

2、詳細的計劃Date Issued 發(fā)出日期CAR Number CAR編號Recurrence of defect 是否重復(fù)發(fā)生Issued To 發(fā)放給 :Supplier 供應(yīng)商 :CAR Requestor要求者 :Part Number 產(chǎn)品型號 :Part Des:Qty controlled 檢測數(shù)量 :Qty. Rejected 不良數(shù)量 :Yes ? - No If yes: old CAR No. 對應(yīng)舊 的 CAR No.:Defect Description 缺陷描述 :Who:What:Why:When:Where:How:How Many:Traceability D

3、ata. cast lot no.; delivery slip no.; serial number, colour dots,):可追溯性數(shù)據(jù)(貨柜號；送貨單號；批次號；色彩點；)Photo / Sketch 圖片/ 草圖Effects Estimation 影響效果評估 : Request originated by 要求來源于 : Customer Spill 客戶處 Internal Inspections Logistics物流 / Packaging 包裝CAR information sent to:CAR信息發(fā)送到 : Supplier Quality供應(yīng)商質(zhì)量 Custom

4、er Quality客戶質(zhì)量 Technology Dept技術(shù)部 Suppliers 供應(yīng)商內(nèi)部檢查 Customer Satisfaction 客戶投訴 Other Process Quality 制程質(zhì)量 Production Dept 生產(chǎn)部 Process Technology Dept 過程工藝部 Other 采購部 Cost Recovery will be requested是否需要成本補償YesNoSupplier Quality 供應(yīng)商質(zhì)量Process Quality 過程質(zhì)量 Customer Quality 客戶質(zhì)量Other 其他( 1 ) Select a Tea

5、m( Must have BUY-IN and ability to solve problem ) :確定團隊 (必須有“接受 / 認同”和解決問題的能力)Team Leader 團隊組長Manufact. Engineering 制造工程師Process Engineering 工藝工程師 Manufacturing 生產(chǎn)部( 2 ) Define & Describe the problem(Analyze the problem freq., loc., effects, etc., and define desiredsolutions) : 定義&描述問題(分析問題頻率、地方、效果

6、等 , 并定義所需的解決方案)Who:What:Why:When:Where:How:How Many:Frequency of problem (ppm): 問題的頻率( PPM)：Reasons of non-detestability: 非檢測的原因：Estimation of consequences: 后果評估：locations）圍堵措施：（需要確認缺陷問題在供應(yīng)商、生產(chǎn)線和客戶處的數(shù)量）( 3 ) Containment: (Immediate actions required to eliminate defects at supplier, mfg., and custome

7、rOKVERIFY 查證NONOKExtension to other Part Numbers/Lines/Plants: 擴展到其他零件編號、生產(chǎn)線、工廠：Action / Notes / Identification of OK parts 行動、備注、識別好的部分Supplier 供應(yīng)商處 Warehouse庫存品 WIP在制品 Customer 客戶處 OthersTimingImpact %Temporary Countermeasure ( until the implementation of definitive corrective actions ) : 臨時對策 (直到

8、確定的糾正措施的實施) 1)( 4 ) A) Identify Root Cause applying cause effect(4) B Identify Root Cause with mi n. “ 3analysis 確定根本原因應(yīng)用造成影響的分析 why- why ”: 確定根本原因和最少有“ 3 個為什 么”Material 物料 :WhyNAMachine 機器 :WhyNAMethod 方法 :WhyNAMan人:NAWhyMeasurement 測量 : NAWhyEnvironment 環(huán)境 : N/AWhy4) C) Verify root Causes, 根本原因 th

9、e root causes are: 根本原因是：Pls see feasibility analysis report for long termQuality department 質(zhì)量部門 Corrective action implemented on (Date) actionTracking period: from weekto week糾正措施實施 (日期 ) 請見上實現(xiàn)可行性分析報告長期行動跟蹤期Documentation of Verification Evidence 文檔驗證的證據(jù) : Test and Measure results測試和測量結(jié)果 Capability

10、 Attribute Data 屬性數(shù)據(jù) Preventive Maintenance Instruc.Information sent to Quality 客戶質(zhì)量 Customer Quality Dept 過程工藝部: 從 星期到 _ 星期性能 Fmea Control Plan預(yù)防性維護的教誨 Other_信息發(fā)送到 : Supplier Quality 供應(yīng)商質(zhì)量 Process Quality 制程質(zhì)量 Customer Audit 審核 控制計劃客戶質(zhì)量Suppliers 供應(yīng)商 Other( 7) Prevention預(yù)防 : (Preventive action taken

11、, to see this does not occur again再發(fā)生 ) (Resp. Team): FMEA Updated FMEA更新Previous FMEA (以前 FMEA) Severity Revised FMEA (修改 FMEA) Severity Control Plan Updated 控制計劃更新 Procedures Updated 操作指導(dǎo)更新 Information to other plants 信息給其他工廠 Information to other Supplier 信息給其他供應(yīng)商 Other 其他 Production Dept 生產(chǎn)部 Tech

12、nology Dept 技術(shù)部 Process Technology Yes No Date嚴(yán)重性 Occurrence嚴(yán)重性 Occurrence發(fā)生率 發(fā)生率 Yes Yes Yes Yes YesDetectionDetectionDateDateDate _ No No No No Date No Date預(yù)防行動確保不會探測度 探測度RPNRPNAudit signature 審核簽名：Audit Date審核日期：( 8 ) Recognize team success ( Acknowledge team and communicate results) : 確認團隊成功(承認團隊和溝通的結(jié)果)This CAR will be closed, If there are no more than two consecutive batches. 如果連續(xù) 2 批次無重復(fù)發(fā)生，這個 CAR將會關(guān)閉 第 1 批次供貨： 第 2 批次供貨：Evaluation of Corrective Action矯正行動有效性評估 (Resp. Issuer) Acceptable 可接受 Un