庫(kù)卡工業(yè)昆山徠斯機(jī)器人鑄造自動(dòng)化WL

1、reis roboticskuka industryreis automationsolutions for foundries庫(kù)卡工業(yè)探斯鑄造自動(dòng)化解決方案庫(kù)卡工業(yè)探斯機(jī)器人（昆山）有限公司mobil (+86)/180202002872015年8月19 li星期三copyright reis roboticsreis roboticsagenda/議題:1. company profile reis robotics reis機(jī)器人公司簡(jiǎn)介2. permanent mold casting projects 金屬型鑄造項(xiàng)目3. die-casting equipm

2、ent 壓鑄設(shè)備4. die-casting cells壓力鑄造單元5. trimming and machining technology 清理及力口工技術(shù)6. cores handling and assembly and dip-coating砂芯搬運(yùn)、組芯、浸涂自動(dòng)化copyright reis roboticsreis roboticscopyright reis roboticsreis robotics2015年8月19 li星期三copyright reis roboticsjeuefis1- company |)rofije reis robotics只曰$ robotics

3、reis機(jī)器人公司簡(jiǎn)介公司簡(jiǎn)介庫(kù)卡工業(yè)-彳來(lái)斯公司 庫(kù)卡工業(yè)-彳來(lái)斯公司，創(chuàng) 立于1957年，專注于機(jī)器 人自動(dòng)化系統(tǒng)集成，是集 機(jī)器人控制技術(shù)、自動(dòng)化 系統(tǒng)集成、工藝開(kāi)發(fā)等全 方位實(shí)力為一體的世界級(jí) 高科技公司?？偛课挥诘?國(guó)obernburg,由4家德國(guó) 公司和16家國(guó)際公司組成, 業(yè)務(wù)范圍遍及歐洲、美洲 及亞太地區(qū)。探斯中國(guó)作為彳來(lái)斯在中國(guó)的全資子公 司，彳來(lái)斯中國(guó)，2007年4月成 立于上海青浦，后于2013年3 月遷往昆山廠房，現(xiàn)有廠房 13, 000 m2 ,員工約200名， 其中技術(shù)人員100余名。服務(wù) 于亞太區(qū)域市場(chǎng)，提供機(jī)器 人系統(tǒng)組裝，工藝測(cè)試，外 圍設(shè)備生產(chǎn)，及技術(shù)培訓(xùn)等

4、 服務(wù)。目前在中國(guó)大陸設(shè)有4個(gè)辦事 處：長(zhǎng)春辦事處保定辦事處長(zhǎng)沙辦事處成都辦事處探斯機(jī)器人（昆山）有限公司copyright reis roboticsjeuefis1- company |)rofije reis robotics只曰$ roboticscopyright reis roboticsjeuefis1- company |)rofije reis robotics只曰$ robotics2015年8月19li星期三copyright reis robotics1- company profile beiro bo ticsreis roboticscopyright reis

5、robotics1- company profile beiro bo ticsreis roboticscopyright reis robotics1- company profile beiro bo ticsreis roboticsreis機(jī)器人公司簡(jiǎn)介2015年8月19li星期三發(fā)展歷程1957 沃爾特探斯在obernburg創(chuàng)建公司1961發(fā)明試模機(jī)，開(kāi)發(fā)液壓機(jī)1973 開(kāi)發(fā)工業(yè)機(jī)器人,1979系列化生產(chǎn)1980 第一次由鑄造機(jī)器人集成交鑰匙自動(dòng)化單元1983 開(kāi)發(fā)探斯機(jī)器人控制系統(tǒng)ro botstarl1986 首次實(shí)現(xiàn)交鑰匙系統(tǒng)1996 首臺(tái)激光光束集成機(jī)器人誕生1999 開(kāi)

6、發(fā)可自由編程的機(jī)器人軟件系統(tǒng)2003 成為塑料激光切割系統(tǒng)市場(chǎng)領(lǐng)導(dǎo)者2006 探斯機(jī)器人中國(guó)成立于上海，2013年遷往昆山新 廠2012 推出獨(dú)特的re/spad,內(nèi)置reis robotstarvi2014 成為kuka集團(tuán)成員copyright reis roboticsreis robotics1- company profilereis robotics reis機(jī)器入公司簡(jiǎn)介copyright reis roboticsreis roboticsheadquarter in obernburg/ germany-figures and facts / 事實(shí)及數(shù)據(jù)-/ foundati

7、on in / 建立于：1957/ employees worldwide / 全球職員人數(shù)：1200/ turnover in 2008 in euro2008年?duì)I業(yè)額（歐元）：305,000,000/ sold robot systems / 已售機(jī)器人系統(tǒng)（套）：10,000 diecasting automation / 壓鑄自動(dòng)化系統(tǒng)（套）:1,000 gravity die casting automation /重力鑄造自動(dòng)化系統(tǒng)（套 ）:700/ trim presses sold / 已售切邊機(jī)（套）：6000/ for further facts please refer

8、to our web site:更多實(shí)例請(qǐng)瀏覽我們網(wǎng)站：www.reisrobotics.decopyright reis roboticsreis robotics位于德國(guó)obe r n bu rg的公司總部2015年8月19 li星期三copyright reis roboticscopyright reis robotics1 company profileeis_roboticsreis機(jī)器人公司簡(jiǎn)介worldwide sales, customer service and support 一 遍及全球的銷(xiāo)售，客戶服務(wù)及支持網(wǎng)絡(luò)-subsidiaries sales, services

9、, supportobernburg site分公司銷(xiāo)售，服務(wù)，支持中心律國(guó)總部|2015年8月19li星期三copyright reis roboticsreis robotics1. company profile reis roboticsreis機(jī)器人公司簡(jiǎn)介-system integration of automated systems for foundries !鑄造行業(yè)自動(dòng)化系統(tǒng)集成 developme nt and manu facturi ng of in dustrial robots and robot controls. /設(shè)計(jì)并制造工並機(jī)器人及其控制系統(tǒng) commi

10、ssioning of complex automation systems for all industries. /各種工業(yè)復(fù)雜自動(dòng)化系統(tǒng)調(diào)啟 manufacturing of hydraulic spotting and trimming presses as well as trim tools. /液壓試模、切邊壓力機(jī)及切邊力具制造 extensive scope of services within the fields research, training and trial. /各種的科研、培訓(xùn)及試驗(yàn)等服務(wù)2015年8月19li星期三copyright reis robotic

11、sreis robotics1. company profile reis roboticsreis機(jī)器人公司簡(jiǎn)介figures and facts -、-數(shù)據(jù)及事實(shí)-reis gmbh & comain officeobernburggermany德國(guó) obernburgreis機(jī)器人公司2015年8月19li星期三copyright reis roboticsreis roboticsreis robotics (china) co. ltd reis機(jī)器人(昆山)有限公司company profile reis robotics reis機(jī)器人公司簡(jiǎn)介south of natio

12、nal road 312 east of suzhou ring road, yushan215300 kunshan2015年8月19 li星期三copyright reis robotics2. permanent mold casting technology只曰$ 只°botics金屬型鑄造技術(shù)product range hcast-line for permanet mold foundries金屬型鑄造產(chǎn)品線ncast-linethe complex automation package forup-to-date foundries最新的鑄造復(fù)雜自動(dòng)化整套解決方案201

13、5年8月19 li星期三copyright reis robotics2. permanent mold casting technology 金屬型鑄造技術(shù)reis roboticspermanent mold automation金屬型鑄造自動(dòng)化 project information on permanent mold automation -金屬型鑄造自動(dòng)化項(xiàng)目信息gravity die casting machines / 重力鑄造機(jī)holding furnace / 保溫爐pouring robot (pr) / 澆注機(jī)器人casting ladle drive for pouri

14、ng robot / 澆注機(jī)器人澆注包驅(qū)動(dòng)take out robot (er) / 斂件機(jī)器人gripper for er /取件機(jī)器人抓手ladle blow out station /ladle heating station / 澆注包加熱站cooling station (water, air) / 冷卻站(水冷，空冷)safety equipment cell / 安全單元 engineering and services / 工程及服務(wù)2015年8月19日星期三copyright reis roboticsreis robotics2. permanent mold castin

15、g technology 金屬型鑄造技術(shù)sand casting automation ladling system砂模鑄造自動(dòng)給湯系統(tǒng)copyright reis roboticscopyright reis robotics2015年8月19 li星期三copyright reis robotics2. permanent mold casting technologyreis roboticscopyright reis robotics2. permanent mold casting technologycopyright reis robotics2. permanent mold

16、 casting technology金屬型鑄造技術(shù)permanent mold casting line金屬型鑄造線5 casting machines, ladling robot rl130, casting weight 2 x 12kg, tilt pour casting machines (4 cavities), take out robot, cooling device, casting separation unit, parts conveyor, trimming press, sawing station, handling robot5臺(tái)鑄造機(jī)，澆鑄機(jī)器人rl13

17、0,傾轉(zhuǎn)澆鑄，取件機(jī)器人，冷卻裝置，鑄件分離裝置，鑄件傳送系統(tǒng)，切邊 機(jī)，鋸斷工作站，搬運(yùn)機(jī)器人casting: suspension part for bmw new 3 series2015年8月19日星期三鑄件：寶馬新3系懸掛零件2015年8月19 li星期三copyright reis robotics2. permanent mold casting technologyreis roboticscopyright reis robotics2. permanent mold casting technologycopyright reis robotics2. permanent

18、mold casting technologytake out of mold 鑄件取出breaking of runner流道破碎visual inspection 圖像檢測(cè)pre cooling down to 180°c預(yù)冷卻至?xí)r80°cfinish cooling down to 50° c終冷卻到50° ctrimming of parts by trim press 切邊機(jī)切邊cutting of runners and risers 切除流道和冒口delivery on a palette conveyor 送上傳送帶2015年8月19 l

19、i星期三copyright reis robotics2. permanent mold casting technologyreis robotics金屬型鑄造技術(shù)_permanent mold casting machine automation金屬型鑄造自動(dòng)化film 2film 32015年8月19 li星期三copyright reis robotics2. permanent mold casting technologyreis robotics金屬型鑄造技術(shù)_low pressure die casting machine automatioirf氐壓鑄造自動(dòng)化2015年8月1

20、9 li星期三copyright reis robotics2. permanent mold casting technologyreis robotics金屬型鑄造技術(shù)permanent mold automation 金屬型鑄造自動(dòng)化gravity die casting automation in practical use!重力鑄造實(shí)際應(yīng)用copyright reis robotics2. permanent mold casting technologyreis roboticscopyright reis robotics2. permanent mold casting tec

21、hnologyreis robotics2015年8月19 li星期三copyright reis robotics2. permanent mold casting technologyreis roboticsu 僉眞型鑄造技術(shù).| .hign pressure diecasting and permanent mold automation高壓壓鑄和金屬型鑄造自動(dòng)化-advantages for the user -客戶優(yōu)勢(shì)cost advantages on the international market!國(guó)際市場(chǎng)上的成本優(yōu)勢(shì)-increase of productivity 鑄機(jī)產(chǎn)

22、能增加-increase of system productivity 系統(tǒng)產(chǎn)能增加. quality improvement of your products!產(chǎn)品質(zhì)量的提升 repeatability of operating mode of all system components 系統(tǒng)組件的重現(xiàn)性-sophisticated and proven system technology復(fù)雜并經(jīng)過(guò)檢驗(yàn)的系統(tǒng)科技. increase of operational safety!操作安全性-use of machines instead of persons用機(jī)器替代人-new safety

23、technologies such as safetycontroller以safetycontroller為代表的新一代的安全技術(shù)2015年8月19 li星期三copyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticsproduct range "cast-line”“cast-line” 產(chǎn)品線the complete automation package forup-to-date foundries最先進(jìn)的鑄造自動(dòng)化整體解決方案2015年8月19li星期三copyright reis robotics

24、3. die casting equipment 壓力鑄造設(shè)備reis roboticsrl linear robotsrl直線機(jī)器人reis robot series rlrobot serie*max. loadrepimubilitytwetcopjc <to»«gnrl65 9 kq±0.1 mmrm611 -23 kgx 0.1 mmxrl2623 30 kg« 0.1 mmk他8038 - 114 kg± 0.1 mmxrl13074 170 kgi 0.2 mmxrll3op(9antry)74 - 170 kg±

25、 0.3 mmxrl3002s2 * 324 k9a 0.3 mmxrl300p (gantry)252 - 324 kgt0.3ffvnkrcis roboticsi sold mochanictt for a hnjh avwiabttty tor fottmo otproduct fact ioadng arxl unfomsnq of molding machmm ftoidme ntrnlinkjige of machines co(npio«o senes adaptable io ad infmion mokmng machine prociwon and mcurac

26、y lex merton and jong wcxks2015年8月19 li星期三copyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticscopyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticsrv articulated armrobotsrv關(guān)節(jié)機(jī)器人reis robot series rvrobotmax. toedfupmubimyw©rkrv4rv6 0 03 ee t 005 mmg 2.160 rrm8.050 m

27、rv6lrv166*<g 16 kq* 0.00 mm -x 0.06 mm03.450 ram0 3.070 nw|rviet16 kg<0.1 mm04.800 ram"|rv4q rv40s40 w 40kqx 0.12 mm 0.1s rrm05300 mmo 5,d00 mmrv60 rv60leo>o oo ng*0.1 mm *63 mm04.500 mm"05?wonrrv60ls60 kq« 0.4 mm06.000 efrv1301idokq± 0j? mm0s.1ft4nvr. short cyclo umcs d

28、ue ioapoods comptaxtucii asgluvia a&sommrg etc low spaoe ro<>jr«m«cts. oven w4h »jd4«ymi operation* m ttw aoxtto imm nvnoval (from tho tccifafiorai lor ccmpwx proc«ftsoi opermonduolosrtpto pfogrnmmrg high raaamity due »> s<mm mochames and futur«-fxo

29、</9d path control2015年8月19 li星期三copyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticsrh horizontal-articulatedarm robotsrh水平關(guān)節(jié)機(jī)器人reis robot series rhrobotmai. loadrepmtabilitywottrh1610 kg*0.1 nvn0 3.m0 mmrh4040 g*0.1 mm0 4,200 mmirh7070 kga 0.1 mm0 3.440 mwrm1x,30附i0.2mm0s.194mmrh3

30、00j300 kg± 0.2 nvn04.700 mmcopyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticscopyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticsa<vant«gos:reis robotic8 space-eamng amomabon conoapt toe vancai <i»c*on mokftng nwtiinee espooalty suitam roc patotiz

31、)ng tmta due10 *<tto floor saco guuut ol tfw robot fenkage of oewal procmemg mechiim due 10 targe work onvokipq of tho robot paletmng and dof»wizsng «v«n for high mos2015年8月19 li星期三copyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticsrvl articulated -linear robotsrvl關(guān)

32、節(jié)直線機(jī)器人reis robot series rvlrotmt mttol|!rvl16repeatabhitys 0.05 nvnwork envelope02.150 mm|rvl4040 kp10.12 mm0 2.mmi mmrvlso60fcg<0.1 rwn0 3.636 rrwnhvl6o.00切±03 mmm soomm1 rvl130130 kg$02 fwn0402 nvnjcopyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticsr6i8 roboticscopyright re

33、is robotics3. die casting equipment 壓力鑄造設(shè)備rei$ roboticscopyright reis robotics3. die casting equipment 壓力鑄造設(shè)備rei$ robotics2015年8月19 li星期三copyright reis robotics3.reis roboticsfull programm of trim pressessep 8全系列可編程切邊機(jī)sep 10sep 13sep 16sep 222015年8月19 li星期三copyright reis roboticsreis robotics3. die

34、casting equipment 壓力鑄造設(shè)備4 and 3- tie bar trim presses 3/4柱切邊機(jī)a wide range of tie bar presses is available with table sizes from 1100 x 700mm up to 2800 x 1800mm with press forces from 2o tons up to 200 tons規(guī)格齊全的切邊壓力機(jī)，臺(tái)面尺寸從00 x 700mm至2800 x 1800mm ,壓力從20噸至200噸special features take care of automation

35、requirements such as extraction chutes variable day light and stroke up slidable safe guards large aperture in table hydropneumatic press pad and ejector2015年8月19日星期三可根據(jù)客戶的要求定制，如:不同的取件滑道、同的開(kāi)間和油缸 行程，可滑動(dòng)的安全圍欄、大間隙工作臺(tái)、液壓或氣動(dòng)的壓墊 和頂針等等.copyright reis robotics4.reis roboticsvirtual design and cell configura

36、tion3d模擬，貼近實(shí)際2015年8月19 li星期三copyright reis robotics4. die casting cells壓力鑄造單元reis roboticscopyright reis robotics4. die casting cells壓力鑄造單元reis roboticscopyright reis robotics4. die casting cells壓力鑄造單元reis roboticsreis- automation in foundries探斯鑄造自動(dòng)化industrial robots工業(yè)機(jī)器人trim presses 切邊機(jī)trim tools切邊

37、刀具special purpose machines 專機(jī)cooling devices 冷卻設(shè)備 integration & service 集成及服務(wù) etc.其它c(diǎn)opyright reis robotics4. die casting cells壓力鑄造單元reis roboticscopyright reis robotics4. die casting cells壓力鑄造單元reis robotics2015年8月19 li星期三copyright reis robotics4. die casting cells壓力鑄造單元reis roboticscopyright r

38、eis robotics4. die casting cells壓力鑄造單元reis roboticscopyright reis robotics4. die casting cells壓力鑄造單元reis robotics2015年8月19 li星期三articulated - linear robot on 1800 ton dcm1800噸壓鑄機(jī)上懸掛的直線機(jī)器人real time simulation from cad - data根據(jù)cad數(shù)據(jù)進(jìn)行的實(shí)時(shí) 模擬copyright reis robotics4. die casting cells壓力鑄造單元reis robotics

39、complex die casting cell 41001 casting machine為某國(guó)際知名汽車(chē) 公司配套復(fù)雜壓鑄 單元4100噸壓鑄系 統(tǒng)單元f ihr :i nbc 坷2?i i« -i l i? ： wmms:t<»!tclifhcl 218貳eccmrmxgbxii似000寸i .ibxifr .11 set.；!：-ir比'".時(shí)：3e4kfscrc-.e-i： iluuct；"wx5如加:嶺wx)如w/ (iii .f r=i3j4戸耳孕l(wèi)irj l*«-c9i* -!<："：jet4jfi

40、il cuhcic- 遠(yuǎn)廠卜|e shr' i2015年8月19li星期三copyright reis robotics4. die casting cellsreis robotics壓力鑄造單元complex die casting cell 41001 casting machine某國(guó)際知名汽車(chē)企業(yè)復(fù)雜壓鑄單元4100噸壓鑄機(jī)2015年8月19li星期三copyright reis roboticsreis roboticsproduct range “cast-line” fortrimming and machining of your castingscast-line產(chǎn)

41、品系列the complex automation package forup-to-date foundries為現(xiàn)代化的鑄造廠設(shè)計(jì)的自動(dòng)化方案包2015年8月19 li星期三copyright reis roboticsreis robotics5. trimming tools and special machines鑄件清理工具和清理專機(jī) fields of application:應(yīng)用范圍-ai-, mg-, zn- hpdc,鋁、鎂、鋅高壓壓鑄al- sand castings, permanent mold casting and grey iron 鋁砂型鑄造、 金屬型鑄造和灰

42、鐵鑄造 integration of machining units: e.g. circular saws, drilling, tapping units可集成加工工藝，如鋸斷、鉆孔、沖孔等trim tools and trimming presses are the perfect combination切邊刀具和切邊機(jī)是完美的組合 simple integration in highly automated casting cells極易集成到高度自動(dòng)化的壓鑄單元中2015年8月19 li星期三copyright reis robotics5. trimming tools and s

43、pecial machines rei$ robotics鑄件清理工具和清理專機(jī)2015年8月19日星期三trim tool切邊刀具advantages:優(yōu)勢(shì) trimming during casting cycle without additional labour costs在鑄造循環(huán)中完成鑄件清理 separation of return alloy and parts 鑄件和料渣分離，料渣可立刻循環(huán)使用 complex trimming possible with 1 tool1套刀具可實(shí)現(xiàn)復(fù)雜的鑄件part can be handled with robot or extracti

44、on chute 鑄件可以用機(jī)器人或取件滑道取出copyright reis robotics5.machines re,$ robotic$鑄件清理工具和清理專機(jī)clear open design for lateral slides , easy scrap removal and cleaning開(kāi)放式設(shè)計(jì)，便于側(cè)面清理和料渣清除copyright reis roboticscopyright reis robotics2015年8月19li星期三copyright reis robotics5. trimming tools and special machinesreis robot

45、ics鑄件福帶晟平補(bǔ)睥畫(huà)第ension part in ggg懸掛零件清理刀具2015年8月19 li星期三copyright reis robotics5. trimming tools and special machinesreis roboticscopyright reis robotics5. trimming tools and special machinesreis roboticscopyright reis robotics5. trimming tools and special machinesreis robotics:在鑄造單元外部實(shí)現(xiàn)精加工2015年8月19li

46、星期三鑄件清理工具和清理專機(jī)trimming technology鑄件清理技術(shù)variant 2: trimming with special stations and machining centres使用鑄件清理專機(jī)和加工中心實(shí)現(xiàn)鑄件清理advantages:優(yōu)勢(shì)machining of most complex components 可以加工復(fù)雜的鑄件especially designed for one product 根據(jù)產(chǎn)品定制integrated into casting work cells for coarse trimming :在鑄造單元內(nèi)部可實(shí)現(xiàn)粗加工fine trim

47、ming stations located outside the casting cellcopyright reis robotics5. trimming tools and special machinesreis roboticscopyright reis robotics5. trimming tools and special machinesreis roboticscopyright reis robotics5. trimming tools and special machinesreis robotics鑄件清理工具和清理專機(jī)一沁、士 "丄 亠亠trimmi

48、ng and processing machines 鑄件清理和加工專機(jī)trimming and processing station for v6 and v8 crankcasesv6和v8引擎曲命軸箱的清理和加工 designed for integration into an automatic production cell.可集成導(dǎo)高度自動(dòng)化的鑄造單元中 free loading and unloading. 多種上下料方式可供選擇 extensive monitoring will ensure a high operational reliability.全方位監(jiān)控，確保運(yùn)行可

49、靠 complete trimming with several side slides 多個(gè)側(cè)滑刀頭，實(shí)現(xiàn)完全清理 preprocessing with drilling and milling units. 鉆和銃同時(shí)實(shí)現(xiàn) automatic scrap removal自動(dòng)料渣清除2015年8月19li星期三copyright reis robotics5. trimming tools and special machinesreis roboticscopyright reis robotics5. trimming tools and special machinesreis rob

50、oticscopyright reis robotics5. trimming tools and special machinesreis robotics鑄件清理工具和漬理專機(jī) .trimming and processing machinestrimming and processing station for lost foam cylinder heads complete turn key delivery. consisting of: automation, circular saw, visual inspection station, leak test device, c

51、onveyor system, paletizing system鑄造缸蓋清理和加工生產(chǎn)線。交鑰匙工 程，包含自動(dòng)化集成、鋸斷、圖像檢測(cè)、試漏、傳送帶和碼垛copyright reis robotics5. trimming tools and special machinesreis roboticscopyright reis robotics5. trimming tools and special machinesreis robotics2015年8月19li星期三copyright reis robotics5. trimming tools and special machinesreis robotics鑄件清理工具和漬理專機(jī) .trimming and processing machinescylinder head cleaning