機械手培訓教材

1、World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2目目 錄錄1345機械手系機械手系統(tǒng)統(tǒng)操作操作機械手系機械手系統(tǒng)結(jié)構(gòu)統(tǒng)結(jié)構(gòu)機械手系機械手系統(tǒng)統(tǒng)保保養(yǎng)養(yǎng)機械手安全事機械手安全事項項品品質(zhì)檢驗標質(zhì)檢驗標準準World Leading Technology! The Power of C

2、ODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BESTWorld Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY B

3、ESTWORLD BEST HAPPY BEST機械手系統(tǒng)總結(jié)構(gòu)治具下料治具下料結(jié)構(gòu)結(jié)構(gòu)有有橫橫向向縱縱向和向和左右之分左右之分自動加香結(jié)構(gòu)，由鋁槽，不銹鋼槽，不銹鋼刮片和傳動結(jié)構(gòu)組成自動镕先和切水口，掉水口結(jié)構(gòu)注塑成型結(jié)構(gòu)由注塑機和模具組成鋁合金 送線架1World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST

4、 HAPPY BEST下料治具下料治具121.1.下料下料時時料掉在治具的料掉在治具的不不銹鋼銹鋼管上，如果管上，如果沒沒有，有，要及要及時調(diào)時調(diào)整整鋼鋼管和吸管和吸盤盤的配合的配合間間隙隙2. 12. 1號號治具上牙治具上牙簽滿簽滿了了后，治具后，治具會會在在軌軌道的道的驅(qū)驅(qū)動動下下徑徑向退出，向退出，2 2號號治治具具軸軸向向順順滑到原點位置滑到原點位置3.3.及及時清時清理理沒沒掉在治具掉在治具上的牙上的牙簽簽和散落的牙和散落的牙線線1.1.要保要保證證空心不空心不銹鋼銹鋼管管管管內(nèi)內(nèi)干干凈凈無油無油污污2. 2. 不不銹鋼銹鋼管上管上會會沾有香沾有香精，精，1 1個個小小時時要要清清理

5、一次理一次3.3.不修不修鋼鋼管容易管容易變變形，移形，移動動或或換筷換筷子子時時握住握住兩邊兩邊扶扶手，不要手，不要抓抓取不取不銹鋼銹鋼管管4.4.治具有治具有“ “左左” ”和和“ “右右” ”標標示示放回放回亞亞克力克力軌軌道槽道槽時時要按要按標標示放回示放回1.1.亞亞克力克力軌軌道槽有三道槽有三個個槽位，中槽位，中間間的槽位的槽位用用來來放隔板放隔板2.2.左右槽位和左右治左右槽位和左右治具具兩個兩個治具要相互吻治具要相互吻合，每臺機及每臺合，每臺機及每臺機上機上1 1號號和和2 2號號治具都治具都有所不同，有所不同，換換治具治具時時一定要注意。一定要注意。1World Leadin

6、g Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST5 54 43 32 21 1加香槽加香槽結(jié)構(gòu)結(jié)構(gòu)1 12 23 31 14 4不不銹鋼銹鋼槽槽鋁鋁合金槽合金槽刮香片固定架刮香片固定架進進出水出水銅銅管管1.1.不不銹鋼銹鋼槽放在槽放在鋁鋁合金槽里固定在合金槽里固定在固定架上，刮香固定架固定在固定架上，刮香

7、固定架固定在鋁鋁合合金金兩側(cè)兩側(cè)2.2. 每天每天換換香精一次，香精一次，換換香精香精時扭開時扭開固定螺母，取下不固定螺母，取下不銹鋼銹鋼槽槽并清并清理，理，把煮好的香精用加香精把煮好的香精用加香精壺壺加在不加在不銹銹鋼鋼槽里。槽里。3.3.每每兩個兩個小小時時技技術(shù)員術(shù)員要要清清理香精槽理香精槽一次，一次，清清理掉里面的理掉里面的線頭線頭或牙或牙簽簽或或水口料水口料1World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyP

8、recision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST切水口熔切水口熔線結(jié)構(gòu)線結(jié)構(gòu)導導柱柱固定板固定板切刀固定切刀固定塊塊切刀切刀下模板下模板鐵氟龍鐵氟龍?zhí)坠芴坠芴麓商麓砂l(fā)熱發(fā)熱棒棒發(fā)熱發(fā)熱棒固定片棒固定片吸吸線線孔孔1設(shè)備運轉(zhuǎn)時，此區(qū)域嚴禁操作World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent Com

9、panyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST1警示燈的意警示燈的意義義World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST1World Leading Technology! The Power of CODAWorld Leading T

10、echnology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST總電總電源源開關(guān)開關(guān)燙線開關(guān)燙線開關(guān)備備用用開關(guān)開關(guān)燙線開關(guān)燙線開關(guān)急停急停開關(guān)開關(guān)真真空空開關(guān)開關(guān)旋旋鈕鈕控制控制開關(guān)開關(guān)2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent Compa

11、nyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST加香電熱A開關(guān)加香電熱B開關(guān)溫度調(diào)節(jié)按鈕A界面溫度調(diào)節(jié)按鈕B界面2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Lea

12、ding Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision E

13、xcellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST12 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Leading Technology! The Power of CODAWorld Lead

14、ing Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST加料操作加料操作2 21.1.分分清清每臺機使用材料每臺機使用材料種類種類和和顏顏色色2.2.加料加料為為移移動動式加料，加料式加料，加料車車停停放在放在“ “待加原料放置待加原料放置區(qū)區(qū)旁旁” ”，加，加料料時時推移到待加料注塑機尾推移到待加料注塑機尾側(cè)側(cè)端端2.2.加料加料時時站在加料凳子上加料站在加料凳子上加料小心小心膠膠粒散落在地面

15、或機臺粒散落在地面或機臺設(shè)設(shè)備備上。上。3.3.漏斗里漏斗里膠膠料高度不可高于漏斗料高度不可高于漏斗平面，蓋好漏斗蓋，加料平面，蓋好漏斗蓋，加料車車退退回到回到“ “待加原料放置待加原料放置區(qū)區(qū)旁旁” ”World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST加料操作加料操作2 2World

16、 Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.開開模后，機械手模后，機械手線夾將產(chǎn)線夾將產(chǎn)品品拉入治具拉入治具內(nèi)內(nèi)，此，此時應觀時應觀察察產(chǎn)產(chǎn)品品是否到位，如果出是否到位，如果出現(xiàn)沒現(xiàn)沒有到有到對對應應的槽的槽內(nèi)內(nèi)，需立即按下機械手，需立即按下機械手紅紅色色緊緊急停止按急停止按

17、鈕調(diào)鈕調(diào)整；整；2.2.壓壓板自板自動動下降固定住下降固定住產(chǎn)產(chǎn)品，切品，切刀上沖切掉水口，熔刀上沖切掉水口，熔斷斷牙牙線線；水口通水口通過傳過傳送送帶丟帶丟至水口料袋至水口料袋內(nèi)內(nèi)World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.機械手機械手運運行香精上托行香精上托對產(chǎn)

18、對產(chǎn)品品進進行加香行加香2.2.機械手再次前機械手再次前進進到位，到位，將將加香加香的的產(chǎn)產(chǎn)品放至料品放至料倉倉；然后移到切；然后移到切水口待機位，等待下一自水口待機位，等待下一自動動循循環(huán)環(huán)程序；程序；3.3.治具上的牙治具上的牙簽數(shù)簽數(shù)量量達達到到計數(shù)計數(shù)設(shè)設(shè)定定值時值時，機械手，機械手會會自自動換動換另另一一組組料料倉倉World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent Com

19、panyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 2World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.清潔清潔臺面，準臺面，準備備好好產(chǎn)產(chǎn)品，品，檢查產(chǎn)檢查產(chǎn)品品表面有無表面有無雜雜志，黑志，黑頭頭，毛，毛頭頭，油，油污污，松

20、松線線，缺料，光，缺料，光頭頭等不良，不良品等不良，不良品選選出后放在出后放在紅紅色不良品色不良品膠膠箱中（毛箱中（毛頭頭的的要要竄竄在在筷筷子上）子上）2.2.將檢查將檢查好外好外觀觀的的產(chǎn)產(chǎn)品拿一品拿一竄竄放在工放在工作臺面上，用手按住牙作臺面上，用手按住牙簽簽，用刀片，用刀片將將水口和毛水口和毛邊邊刮掉刮掉3.3.校校驗驗卡尺準確性或根據(jù)卡尺準確性或根據(jù)產(chǎn)產(chǎn)品品規(guī)規(guī)格要格要求重新定位卡尺，求重新定位卡尺，將將一串牙一串牙簽簽平行于平行于桌桌面面邊緣邊緣放置在卡尺放置在卡尺內(nèi)內(nèi)，多余的牙，多余的牙簽簽拿在手里，拿在手里，竄竄在下一串待卡在下一串待卡數(shù)數(shù)的牙的牙簽簽上上4.4.對對第一串卡第

21、一串卡數(shù)數(shù)后的牙后的牙簽進簽進行行查數(shù)驗查數(shù)驗證證，確，確認認合格后方可作合格后方可作業(yè)業(yè)，若不合格，若不合格，則則重重復復以上步奏直至合格，卡好以上步奏直至合格，卡好數(shù)數(shù)的的產(chǎn)產(chǎn)品凡在品凡在藍藍色周色周轉(zhuǎn)轉(zhuǎn)箱箱內(nèi)內(nèi)World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.根據(jù)根

22、據(jù)規(guī)規(guī)格要求，使用正格要求，使用正確的袋子，確的袋子，并檢查并檢查好袋子好袋子的日期的日期碼碼是否正確。是否正確。2.2.將兩將兩卡好卡好數(shù)數(shù)的的筷筷子上的子上的牙牙簽簽交叉反向入袋，取出交叉反向入袋，取出筷筷子。子。3.3.整里好裝好牙整里好裝好牙簽簽的袋子，的袋子，有有規(guī)則規(guī)則的放在的放在藍藍色色膠膠箱中，箱中，流入封口工序流入封口工序World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excell

23、ent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST2 21.1.打打開開封口機封口機電電源，把源，把溫溫度度調(diào)調(diào)到一到一定的定的數(shù)值數(shù)值，準，準備膠備膠袋封口作袋封口作業(yè)業(yè)2.2. 兩兩手拉平拉直封口手拉平拉直封口邊緣邊緣，將將包裝包裝袋放在封口袋放在封口區(qū)區(qū)域自域自動動封口。封口。3.3.檢查紙檢查紙箱天箱天數(shù)標簽數(shù)標簽，訂單編號訂單編號，日日標簽標簽是否正確，是否正確，齊齊全，全，并并確確認紙認紙箱箱內(nèi)內(nèi)箱底部是否有放箱底部是否有放紙紙板。板。4.4.為為和非機械手機器生和非機械手機器生產(chǎn)產(chǎn)的的產(chǎn)產(chǎn)品分品分開開，在，在紙紙箱外箱右下方

24、加蓋印章箱外箱右下方加蓋印章5.5.將將封箱后的封箱后的產(chǎn)產(chǎn)品整品整齊齊，有，有條條理的理的疊疊放在托放在托盤盤上上World Leading Technology! The Power of CODAWorld Leading Technology! The Power of CODAPrecision Excellent CompanyPrecision Excellent CompanyWORLD BEST HAPPY BESTWORLD BEST HAPPY BEST3 3World Leading Technology! The Power of CODAWorld Leading Tech