CCS焊接工藝認(rèn)可表格

1、FORMpWPS-1/3焊接工藝方案書pWPSPreliminary Welding Procedure Specification根本參數(shù)工作限制號(hào):Essential parametersNo.焊接工藝名稱及編號(hào)Name and serial number制造廠名稱及地址Manufacture ' s Nameand address焊接方法：Welding process單道焊匚|Single pass多道焊匚|Multi pass組合焊匚|Multi process單面焊匚|One side雙面焊匚|Double side反面清根Back gouging接頭型式：Joint ty

2、pe焊接位置：Welding position母材級(jí)別/交貨狀態(tài)：Parent metal grade /delivery condition焊接設(shè)備的型號(hào)：Welding equipment母材厚度Thickness車間底漆：Shop primer管子外徑尺寸：Pipe outside Dia.保護(hù)氣體種類/純度：Shielding gastype/purity坡口設(shè)計(jì)(草圖)Test joint details(sketch with dimensions)焊道布置和焊接順序草圖Bead sequence detailssketch焊接參數(shù)Welding parameters焊道Run焊接

3、方 法 Process焊材直 徑Size of filler materi al(mm)電流種類 和極性Type of current/ Polarity焊接電 流 Current (A)電弧電壓Voltage (V)焊接速 度 *Travel speed* (cm/min )熱輸入 * Heat input* kJ/cm 氣體流量Gas flow rate(1 / min)*如有必要時(shí)*If required焊接工藝方案書pWPS續(xù)FORM : pWPS-2/3焊接材料(型號(hào)/規(guī)格/等級(jí))：Filler material (type /size / grade)襯墊材料(廠家及型號(hào))：Bac

4、king (manufacture and type ):施焊環(huán)境：Welding site conditions焊前預(yù)熱溫度Preheat temperature道間溫度Inter-pass temperature焊后熱處理：Post-weld heat treatment最低值Min.C最低值Min.C最高值Max.C預(yù)熱方法：Preheat method其它有關(guān)特殊要求*：Other information*如焊條/焊絲最大擺動(dòng)寬度、焊道清潔方式、脈沖電流特性等ter-pass cleaning, characteristic of pulse current etc.試驗(yàn)工程Test

5、items1、非破壞性檢查Non-destructive examination目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magnetic particle滲透探傷Liquid penetrate2、破壞性試驗(yàn)Destructive examination1拉伸試驗(yàn)Tensile tests橫向拉伸Transverse縱向拉伸Longitudinal2彎曲試驗(yàn)Bend tests正彎Face反彎Root側(cè)彎Side3沖擊試驗(yàn)Impact tests試驗(yàn)溫度：Test temperature 焊縫根部？Root of weld焊縫中央center of

6、weld熔合線fusion line距熔合線2mm2mm from FL焊縫外表？Face of weld焊縫中央center of weld熔合線fusion line距熔合線2mm2mm from FL距熔合線5mm5mm from FL距熔合xx mmxx mm from FL4宏觀檢查Macro examination5硬度試驗(yàn)Hardness test6角接焊破斷試驗(yàn)Fillet weld fracture其他檢查和試驗(yàn)Additional test(s)焊縫金屬的化學(xué)成分Chemical analysis of weld試件母材的化學(xué)成分Chemical analysis of p

7、arent plate接頭金相照片x倍metallographic of the jointx 點(diǎn)蝕試驗(yàn)Pitting test晶間腐蝕試驗(yàn)Intercrystalline corrosion test簽名：Signature制造廠代表日期ManufacturerDateFORM pWPS-3/3焊接工藝方案書pWPS續(xù)Preliminary Welding Procedure Specification (continued)以下由驗(yàn)船師填寫：The following is to be filled in by the Surveyor:上述焊接工藝方案書經(jīng)審核,同意按本焊接工藝方案書進(jìn)行

8、焊接工藝試驗(yàn)The above-mentioned pWPShas been reviewed and implementation of WPTin accordancewith this pWPS is approved. 上述焊接工藝方案書經(jīng)審核, 簽名：SignatureCCS驗(yàn)船師CCS Surveyor填寫說明：Remarks :審核意見如下：請(qǐng)及時(shí)回復(fù)并與擔(dān)當(dāng)驗(yàn)船師聯(lián)系 Date日期適用 Applicable不適用 Inapplicable以下縮寫可用于表格填寫：The following abbreviation may be used in this form.焊接方法：We

9、lding process:手工電弧焊：SMAVV埋弧焊：SAW鴇極氣體保護(hù)焊：GTAW藥芯焊絲氣體保護(hù)焊:焊接位置：Welding position金屬極氣體保護(hù)焊：GMAWFCAWV氣電立焊：EGW平焊：F;立焊上行Vup;船形角焊：FF ; 平角焊：FH;立焊下行立向上角焊:Vdown; 橫焊H ; 仰焊OFVu;立向下角焊：FVd;仰角焊FO脈沖電流Pulsed電流種類和極性：Type of current & Polarity :交流 AC ;直流正接DCSP; 直流反接DCRP焊接工藝認(rèn)可試驗(yàn)報(bào)告(WPQR FORM:WPQR-1/4Welding Procedure Qu

10、alification Record工作限制號(hào)：No.:制造廠焊接工藝編號(hào) Manufacture's welding procedure No.制造廠名稱及地址Manufacture's name and address材料及焊接工藝Material and Welding process焊接工藝試驗(yàn)日期：Date of welding procedure test：焊接方法：SAWWelding process單道焊單面焊Single passOne side多道焊雙面焊Multi passBoth side組合焊反面清根Multi process Back gouging

11、坡口設(shè)計(jì)(草圖)Test joint details(sketch with dimensions)焊道布置和焊接順序(草圖)Bead sequence details(sketch)接頭形式：Joint type焊接位置：平焊FWelding position母材(等級(jí)/厚度/交貨狀態(tài))：Parent metal(grade/thickness/delivery condition)焊接材料(型號(hào)/規(guī)格/等級(jí))：Filler material(type/size/grade)襯墊材料(廠家及型號(hào))：Backing(manufactureandtype ):保護(hù)氣體(種類/純度)：Shield

12、ing gas(type/purity)管子外徑尺寸：Outside diameter of pipe焊劑J:Flux:預(yù)熱及熱處理：Preheat and post-weld heat treatment焊前預(yù)熱溫度Preheat temperature道間溫度Interpass temperature最低值MinC最 低 值 MinC最高值MaxC焊后熱處理：Post-weld hear treatment其他說明：Other information焊接細(xì)節(jié)Welding details焊道Run焊接方法Process焊材直徑Size of filler material (mm)電流種類

13、和極性Type of current /polarity焊接電流Current A電弧電壓Voltage V焊接速度2Travel speed2 cm/min熱輸入2 Heat input 2 kJ/cm氣體流量Gas flow rate (l/min)焊工姓名Welder's name環(huán)境溫度：Ambient TemperatureC相對(duì)濕度：Relative Humidity%焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-2/4Welding Procedure Qualification Record (continued)試驗(yàn)工程及結(jié)果Test items and result

14、s1,非破壞性試驗(yàn) Non-destructive testing目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷 Magnetic particle滲透探傷Liquid penetrate2.破壞性試驗(yàn) Destructive testing拉伸試驗(yàn)Tensile tests試樣Test assembly抗拉強(qiáng)度 Tensile strength (N/mm屈服強(qiáng)度Yield strength (N/mm)伸長(zhǎng)率Elongation %斷面收縮率 Reduction of area %斷裂位置 Locationof rupture試驗(yàn)溫度 Test tem

15、perature C橫向拉伸1Transverse 1橫向拉伸2Transverse 2縱向拉伸Longitudinal/彎曲試驗(yàn)Bend tests角接焊破斷試驗(yàn) Fillet weld fracture飪M件Test assembly壓頭直徑/駕曲用度Former/angle2口果Result正臂Face bendR2-止穹Face bend3.反年、Root bend焊縫斷囿宏觀檢驗(yàn)照片和骷果反穹Root bend縱向彎曲Longitudinal沖擊試驗(yàn) Impact tests試驗(yàn)溫度Temp.要求：Require ment 尺寸：Size 類型：Type缺口位置Notch locat

16、ion試驗(yàn)值Values(J)1 2 3平均值A(chǔ)verage(J)備注Remarks缺口位置Notch location試驗(yàn)值Values(J)1 2 3平均值A(chǔ)verage(J)備注Remarks復(fù)試Retest硬度測(cè)試Hardness test測(cè)試形式和載荷：Type and load測(cè)試位置小示意圖Location of hardness measurements(sketch)區(qū)域AreaHardness range 硬度范圍母材Parent material熱影響區(qū)焊縫Weld焊接工藝認(rèn)可試驗(yàn)報(bào)告(續(xù))FORM:WPQR-3/4Welding Procedure Qualificat

17、ion Record (continued)附加試驗(yàn)(標(biāo)準(zhǔn).3款要求)：Additional test(s) and result(s) (According to .3 of Rules for Material and Welding)Notes:1 、如焊條/焊絲最大擺動(dòng)寬度、焊道清潔方式、脈沖電流特性等characteristic of pulse current2 、如有必要時(shí)If required目適用 Applicable口不適用 Inapplicable以下縮寫可用于表格填寫：The following abbreviation may be used in this form

18、 焊接方法：Welding process手工電弧焊SMAVy埋弧焊SAW；金屬極氣體保護(hù)焊 GMAW鴇極氣體保護(hù)焊GTAVY藥芯焊絲氣體保護(hù)焊FCAVV氣電立焊EGW焊接位置：Welding position:平® F; 立焊上行Vup;立焊下行Vdown; 橫焊H; 仰焊O 電流種類和極性： Type and polarity of current :交流AC;直流正接DCSP 直流反接DCRR 脈沖電流Pulsed船形角焊：FF ; 平角焊：FH;立向上角焊：FVu; 立向下角焊：FVd;仰角焊FQ茲證實(shí)本焊接工藝認(rèn)可過程和試驗(yàn)結(jié)果,符合中國(guó)船級(jí)社?材料與焊接標(biāo)準(zhǔn)?.THIS

19、is to certify that the test process and results were found to be in compliance with the relevant requirements of CCS rules for materials and welding.簽名：Signature制造廠代表日期Manufacturer Date CCS僉船師日期CCS Surveyor Date 附件FORM:WPQR-4/4Appendix為了保證焊接工藝認(rèn)可試驗(yàn)的質(zhì)量,并使其具有可追溯性,應(yīng)提交以下文件的復(fù)印件(必 要時(shí)也可進(jìn)行增減).In order to ins

20、ure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted .(Items in the list may be added or deleted as necessary).文件清單List of Documents序號(hào)No.文件名稱Document name備注 Remarks1母材質(zhì)量證實(shí)書Certification of base material2焊接材料質(zhì)量證實(shí)書Certification of fi

21、ller material3無(wú)損檢測(cè)報(bào)告NDT reports4試驗(yàn)報(bào)告(包括拉伸、彎曲、沖擊、硬度等 )Test reports (Tensile tests, Bend tests, impact tests, Hardness test, etc.)5焊縫斷面宏觀檢驗(yàn)報(bào)告(照片和結(jié)果)Macro examination reports (Photo and result)6外觀檢查照片Photos of weld surface7力學(xué)性能試樣照片Photos of test pieces8施焊焊工CC騏格證書(如有時(shí))Welder' Certificate issued by C

22、CS( if any)9焊接參數(shù)記錄Record of the welding parameters.10FORM WPS-1/2焊接工藝規(guī)程(WPS)Welding Procedure Specification工作限制號(hào):No.焊接工藝名稱及編號(hào)Name and serial number制造廠名稱及地址Manufacture ' sName andaddress適用板材鋼管規(guī)格/材質(zhì)：Base material range焊接方法：Welding process單道焊Single pass 多道焊Multi pass 組合焊Multi process單面焊One side 雙面焊

23、Double side 反面清根Back gouging接頭型式：Joint type焊接位置：Welding position母材級(jí)別/交貨狀態(tài)：Parentmetalgrade /deliverycondition)焊接設(shè)備的型號(hào)和主要性能參數(shù)：Welding equipment母材板厚：Thickness車間底漆：Shop primer管子外徑尺寸：氣體種類：Pipe outside Dia.Gas type坡口設(shè)計(jì)(草圖)Test joint details (sketch with dimensions)焊道布置和焊接順序草圖Bead sequence detailssketch焊接參婁Welding攵parameters焊道Run焊接方 法 Process焊材直徑 Size of filler material (mm)電流種類 和極性Type of current/ Polarity焊接電 流 Curren t (A)電弧電壓Voltag e (V)焊接速 度 *Travel speed* (cm/min )熱輸入 * Heat input* kJ/cm 氣體流 量 Gas flow rate(1 /min)*如有必要時(shí)*If required焊接工藝規(guī)