焊接工藝規(guī)程WPS模版

1、精品焊接工藝規(guī)程(WPS)WELDING PROCEDURE SPECIFICATIONWPS No.: WPS-H005PAGE 1 OF 3DATE 2003.03.10公司名稱Company Name依據(jù)的PQR編號Supporting PQR No.PQR-07簽字人BY(QA DIRECTOR)生效日期Date焊接方法Weldi ng ProcessMAG自動化等級Type(s)Semi-Auto(Automatic,Ma nual,Machi ne,Semi-Auto.)接頭JOINTS接頭型式Joi nt Desig nVee“ V型接頭襯墊Backing(有/Yes)x(無/N

2、O)墊塊Retainers(有/Yes)(無/NO)x(Refer to both backing and retainers.)于/ /FFL, :1.I I * j J 襯墊材料(型號)Backing Material(Type) _ Base metal_x金屬M(fèi)etal; 不熔化金屬Non-fusing Metal;非金屬Non-metallic;其它OtherSketches,product ion draw in gs,weld symbols or writte n descripti on should show the gen eral arran geme nt ofThe

3、 parts to be welded. Where applicable,the root spaci ng and the details of weld groove may be specified.母材BASE METALS類別號PNo.組號Group No.1與類別號to PNo.組號Group No.1相焊， 或or鋼號/等級為Specification Type and Grade St52-3與鋼號/等級為to Specification Type and GradeSt52-3相焊， 或or化學(xué)成分/力學(xué)性能為Chem.Analysis and Mech. Prop.與化學(xué)

4、成分和力學(xué)性能為to Chem.Analysis and Mech. Prop.相焊厚度范圍Thickness Range:母材Base Metal:坡口焊Groove324mm角 焊Filletnot limited管徑范圍Pipe Dia. Range:坡口焊GrooveNot Limitted角 焊Fillet not limited其它Other-可編輯-精品填充金屬FILLER METALSSFA No.SpecialAWS No.(Class)ANSI/AWS A5.18 ER70S-6上海中鋼焊材有限公司FNo.NoneA-No.NA填充金屬尺寸Size of Filler Me

5、tals1.2mm-可編輯-精品焊接工藝規(guī)程(WPS)WELDING PROCEDURE SPECIFICATION熔敷焊縫金屬厚度范圍對接焊縫Deposited Weld Met.Thick ness Ran ge: Groovemax 24mm角焊縫Filletnot limited焊絲一焊劑Electrode-Flux (Class)NA焊劑商標(biāo)Flux Trade NameNA熔化性嵌條Consumable insertNA其他Other焊接位置POSITIONS焊后熱處理POST-WELD HEAT TREATMENT溫度范圍Temperature Range焊接位置sition (

6、s) of groovePA時間范圍Time Range焊接方向Weld.Progression:向上UPX向下DownNO角焊縫位置Positio n(s) of FilletPA預(yù)熱PREHEAT最小預(yù)熱溫度Preheat Temp. Min.5C最大層間溫度In ter pass Temp. Max.300C氣體GAS百分組成Percent Compositi on氣體Gas(es)混合劑(Mixture)流量Flow Rate保護(hù)氣Shielding二氧化碳+氬氣18/8215-25L/min預(yù)熱保持方式Preheat MaintenanceNo ne尾部保護(hù)氣TrailingNone

7、NoneNone(Con ti nu ous or special heat ing where applicable shall be recorded)背面保護(hù)氣BackingNoneNoneNone-可編輯-精品電特性ELECTRICAL CHARACTERISTICS交流或直流Curre nt AC or DCDC極性PolarityEP電流(范圍)Amps(Range)see below電壓(范圍)Volts(Range)see belowe鎢極尺寸和類型(純鎢極或2%釷鎢極等)Tungsten Electrode Size and Type(Pure.Tungsten.2% tho

8、riated.etc.)NA_金屬過渡方式(射流或短路等)Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.)NA送絲速度范圍Electrode Wire Feed Speed Ra ngeNA施焊技術(shù)TECHNIQUE無擺動焊或有擺動焊Stri ng or Weave Bead _ String_無擺動焊_噴孔或噴嘴尺寸Orifice or Gas Cup SizeNAWPS No.: WPS-H005PAGE 2 OF 3DATE 2003.03.10-可編輯-精品焊接工藝規(guī)程(WPS)WELDING

9、 PROCEDURE SPECIFICATIONWPS No.: WPS-H005PAGE 3 OF 3DATE 2003.03.10打底及中間焊道的清理方法(刷理或打磨等)In itial and Inter pass Clea nin g(Brushi ng.Gri ndi ng.etc.)Grin di ng磨背部清根方法Method of Back Gougi ng _ Carbon arc gougi ng、Grinding碳弧氣刨、磨擺動方法Oscillatio nNA導(dǎo)電咀-工件距離Con tact Tube To Work Dista neeNA多道焊或單道焊(每側(cè))Multi

10、ple or Single Pass (per side)Multiple多道焊多絲焊或單絲焊Multiple or Si ngle ElectrodesNA焊接速度(范圍)Travel Speed(Range) _See below錘擊有/無PeeningNone其它Other焊層Weld Layers焊接方法Process填充金屬Filler Metal電流Curre nt電壓范圍Volt. Range焊接速度范圍Travel SpeedRan ge其它Other種類Class直徑Dia.極性Type Polar安培Amp.Ra nge1st side1MAGER70S-61.2mmDCEP320-350A32-34V8-12cm/minOthersMAGER70S-61.2mmDCEP320-350A32-34V8-12cm/min2nd side1MAGER70S-61.2mmDCEP3