設(shè)備吊裝吊裝方案

1、is one of the practical form of values. The so-called values refers to the objective things are of no value and the value of fundamental perspective. Different values, people's behaviour, attitudes, ways are different. People-oriented focus on human value and reality, we need the broadest masses

2、 as values. Adhere to people-oriented values, is to make the economy more development, improve democracy, cultural prosperity, and live a happier; is deeply concerned that human development and human values, development of social and human development of rational unified, insisted in the material ci

3、vilization, political civilization and spiritual civilization in the overall advancement of Socialist civilization to a higher level. Also want to see that person's value is not only meet your needs, also is to meet the needs of others and the community. Adhere to people-oriented, to strongly ad

4、vocate every community member, serve others, beneficial to the community of people. The so-called Outlook, attitude is on the record, including who, how to create a record of achievements, how to evaluate performance, and so on. What values, what kind of Outlook. Adhere to people-oriented Outlook, i

5、s on the premise of respecting the interests and power of people, creating a popular, warm hearts, steady heart performance, creating "serve for one officer, the benefit of" achievements, and overall construction of well-off society and promoting the all-round development of people's p

6、erformance. Achievement evaluation in both economic accomplishments, take another look at the effectiveness of social progress; changes in both urban and rural change; both hard environment to strengthen and take another look at the soft environment improvement momentum of development at present, de

7、pending on the potential for sustainable development. Leave people to talk about "values" are worthless and leave people to talk about "Outlook" is not what the performance. 4. people responded to the starting point of the question, and replied to questions point. Man is the sum

8、of social relationships. We cannot leave the chichuanyongdu, housing, tourism and entertainment, entertaining, and even certain political, economic, cultural and social environment, and so on. Due to human needs, all walks of life will come into being. People create for their survival, and continue

9、enjoying the results of the construction. Colorful in the transformation of the people of the world, community vitality in the creation of man. Therefore, any work we do, the starting point is human, what are people. Us speed up development, the core of which is to meet the needs of people, includin

10、g survival needs, emotional needs and self-actualization needs. It should be noted that people are not machines, not the slave of an object, not to be controlled. People have their own personality, has its own personality, has its own dignity. Person in need of care, you need to understand, need to

11、meet. It is said that in the "agricultural society, people plant" in "industrial society, man is an animal" "the information society, return陜西神木化學(xué)工業(yè)有限公司二期40萬噸/年甲醇項目硫回收裝置PC總承包項目工程吊裝方案（III）類工程名稱：陜西神木化學(xué)工業(yè)有限公司二期40萬噸/年甲醇項目硫回收裝置PC總承包項目工程工程地址：陜西榆林錦界工業(yè)園區(qū)建設(shè)單位：陜西神木化學(xué)工業(yè)有限公司監(jiān)理單位：勝利油田中睿建

12、設(shè)監(jiān)理有限責(zé)任公司施工單位： 編制：審核項目部項目經(jīng)理：分公司技術(shù)經(jīng)理：公司安 全 處：公司技術(shù)質(zhì)量處：批準公司總工程師：2012年12月5日Now, we are in a new historical stage of all-round construction of a well-off society. In perform duties, and carried out work of process in the, we to put people as a guide principles, and a test standard, efforts from masses mo

13、st hope do of things do up, from masses most care of hot problem grabbed, from masses most not satisfaction of place modified up, not make nominal of formalism, not do grandstanding of cosmetic, to seeking of style, help masses share, is people benefit. (C) the investee people is not only an idea, i

14、t is a job requirement. Philosophy through to the people-oriented thought in the work of the Office, must be clear work objectives. Party Office in the city this year remains: Advanced civil strife, local brand. The County (City) Party Committee offices and units directly under the Office to hold hi

15、gh the banner of first to excellence, people-oriented requirements, strengthen the construction and management of the Office towards the work "a higher level". Investee 1. political participation based on conspiracy to adhere to people-oriented, will be around to promote coordinationDevelo

16、pment events, great searchings. The 16 session of the party's scientific Outlook on development, is the new Central collective leadership to the development of connotation, development essentials, further deepen the essence of development and innovation, is our party's ruling idea a leap. At

17、 present, establishing and implementing the scientific concept of development has become the party's important work. As the Office of party Committee, working party should service center, initiative to claim leadership of the decision, the current focus is to focus on promoting comprehensive, co

18、ordinated and sustainable development with more suggestions, do more research, summarized the typical. One is drafted to raise the level of your presentation. Your presentation is the main Office of "products", is the basic carrier staff service, is important to measure service levels. The

19、 quality of your presentation, mainly depends on how much we drafted a document recognized by the leadership, how many are listening to the people in favour of the report, how many paid dividends in the practical work. Improve presentation drafting level, requirements we accurate grasp led intent, G

20、eneral led care of work are to as understand, General led consider of problem are to in-depth thinking; requirements we highlight place features, put superior approach policy and local actual combined up, put presentation of theme thrust and masses of by thought by wants to combined up; requirements

21、 we seeks to streamlined clear, with simple of language expression deep of thought, with short of length hosted rich of connotation. Second, the survey results more. Investigation of the base, the road to success is something, is our for the Party Committee's policy decision a good idea, an impo

22、rtant part of a good staff. This year, to focus around industrial XING city, and farmers increase, and and manpower development, and seeking, major problem and foster advantage industry, and adjustment agricultural structure, and carried吉化集團吉林市北方建設(shè)有限責(zé)任公司 設(shè)備安裝施工方案 目 錄一、編制說明-2二、編制依據(jù)-2三、現(xiàn)場概況-3四、吊裝思路-4五

23、、吊裝方法-8六、質(zhì)量管理體系與保證措施-17七、HSE管理體系與保證措施-18八、現(xiàn)場文明施工措施-19九、施工進度保證措施-20十、資源計劃-20十一、 勞動力調(diào)配計劃-21十二、吊裝進度表- -21一、編制說明：本方案為陜西神木化學(xué)工業(yè)有限公司二期40萬噸/年甲醇項目硫回收裝置PC總承包項目工程，尾氣極冷塔/尾氣吸收塔(T703II01/02)、溶劑再生塔(T703II03)、貧富液換熱器(E703II09A/B)安裝所編制，由于安裝場地土質(zhì)疏松、設(shè)備高度高，不利于安裝，特編制此方案指導(dǎo)施工。二、編制依據(jù)：1、工程建設(shè)安裝工程起重施工規(guī)范HG20201-2000 2、石油化工管道工程施工

24、及驗收規(guī)范GB5023520103、大型設(shè)備吊裝工程施工工藝標準SH3515-20034、化工塔類設(shè)備施工及驗收規(guī)范 HGJ211-855、重要用途鋼絲繩GB8918-20066、一般起重用鍛造卸扣 GB10603-897、石油化工建設(shè)工程施工安全技術(shù)規(guī)范GB 50484-20088、化工設(shè)備吊耳及工程技術(shù)要求HG/T21574-2OO89、化工塔類設(shè)備施工及驗收規(guī)范HGJ211-8510、石油化工設(shè)備安裝工程質(zhì)量檢驗評定標準SHJ3514-9011、工業(yè)安裝工程質(zhì)量檢驗評定統(tǒng)一標準 GB502529412、工程建設(shè)標準強制性條文13、中低壓化工設(shè)備施工及驗收規(guī)范HGJ209-8314、現(xiàn)場設(shè)

25、備、工業(yè)管道焊接工程施工及驗收規(guī)范GB50236-201115、化工工程建設(shè)起重施工規(guī)范HGJ2018316、設(shè)備制造圖、設(shè)備安裝圖及設(shè)計要求17、起重吊裝計算手冊18、吊車性能表19、現(xiàn)場實際勘查情況20、本單位積累的吊裝經(jīng)驗三、現(xiàn)場概況：尾氣極冷塔/尾氣吸收塔(T703II01/02)規(guī)格為1000×38000×(3+10)/(3+16)，材質(zhì)為S32168+Q245R，重量為24.05t；溶劑再生塔(T703II03)規(guī)格為1200×23138×(3+10)，材質(zhì)為S32168+Q245R，重量為19.08t；貧富液換熱器(E703II09A/B)

26、規(guī)格為BES700-1.6-125-6/25-2，材質(zhì)為Q245R/321，總量為11.6t。位于鋼結(jié)構(gòu)構(gòu)件泵房西側(cè)（見附圖1），安裝標高為+0.3m。塔及換熱器安裝西側(cè)為原有管廊，上面為正常運行的管線，管線距地面垂直距離為15m。附圖11、 施工現(xiàn)場準備A、清理各種施工障礙，場地應(yīng)平整，道路應(yīng)暢通，車輛通行應(yīng)無障礙 。B、電接通。C、施工人員、機具、材料處于待命狀態(tài)。D、現(xiàn)場吊裝時的吊車站位布置。2、施工技術(shù)準備A、施工人員培訓(xùn)及教育。B、了解設(shè)備結(jié)構(gòu)形式、重量及其吊點位置。C、從力學(xué)的角度通過計算，選用吊車、倒鏈、鋼絲繩（扣）及卡環(huán)等。3、施工工機具準備A、倒鏈、鋼絲繩（扣）、棕繩、卡環(huán)、

27、氣焊工具。B、選擇主吊車160t、溜尾吊車50t。四、吊裝的思路：第一種吊裝方法：吊車站位位于設(shè)備西側(cè)，設(shè)備西側(cè)為原有管廊（障礙物，見附圖1），上面有正在運行的管線，且管廊到地面的垂直距離為15m，吊車幅度大于30m。第二種吊裝方法：吊裝站位位于硫回收裝置鋼結(jié)構(gòu)構(gòu)件泵房內(nèi)（鋼結(jié)構(gòu)待塔安裝完成后進行安裝，故吊裝過程中無障礙物，見附圖1），吊裝幅度小，幅度可小于8m，但需要為貨車及吊車鋪設(shè)臨時道路。經(jīng)過兩種吊裝方法比較：第一種吊裝方法，根據(jù)吊車性能表需要的吊車在250t以上，且吊裝高度高，安全系數(shù)低；第二種吊裝方法，雖然需要山皮石鋪設(shè)臨時道路，造價大，但裝置內(nèi)的道路，可以利用吊裝完成后的臨時道路鋪

28、設(shè)材料（山皮石）。根據(jù)吊裝方案安全可靠、經(jīng)濟可行的原則，故選擇第二種吊裝方法。具體吊裝思路：1、由于現(xiàn)場采用原有沙土回填，未進行夯實，地面沒有硬化，所以吊裝時，需要鋪設(shè)臨時道路，臨時道路為10m寬，厚度為500mm，長度為6070m。采用山皮石為墊層，用壓路機進行碾壓硬化（臨時硬化道路及吊車站位見附圖2）。 5附圖22、成品保護：鋼結(jié)構(gòu)構(gòu)件基礎(chǔ)已經(jīng)施工完成，臨時道路的鋪設(shè)要經(jīng)過構(gòu)件II區(qū)域，在鋪設(shè)臨時道路時，要對臨時道路中已經(jīng)施工完成的地腳螺栓進行成品保護工作。（1）地腳螺栓（M30）每個配上一螺母，外露35個絲扣。用厚壁鋼管40制作成套管，上面加蓋板，蓋板與底板用槽鋼連接，起到加強作用（見下

29、附圖3）。附圖3（2）吊裝完成后措施用料鋼板及槽鋼，經(jīng)處理后可以利用在鋼結(jié)構(gòu)施工中，增加材料的利用率，避免了材料浪費。（3）設(shè)備進場方式，運輸車倒運至吊裝指定地點。在設(shè)備發(fā)貨前已經(jīng)與設(shè)備廠家溝通，將設(shè)備裙座朝向運輸車頭，設(shè)備頂部朝運輸車尾，以便現(xiàn)場吊裝作業(yè)，具體放置見上述附圖2吊車站位圖。3、吊裝應(yīng)具備的條件3.1 必須具備設(shè)備圖、設(shè)備平立面布置圖、技術(shù)要求、安裝標準規(guī)范等必要的資料。3.2 與設(shè)備安裝有關(guān)的設(shè)備基礎(chǔ)經(jīng)檢驗合格，滿足安裝要求，并已辦理基礎(chǔ)中間交接手續(xù)。3.3 施工場地平整堅實并按吊裝要求回填到±0.000標高，根據(jù)現(xiàn)場實際情況設(shè)備進場道路需提前修建。3.4影響設(shè)備進場

30、、卸車擺放、吊裝機具的布置、設(shè)備吊裝就位的所有障礙物應(yīng)清除。3.5 設(shè)備已到貨并擺放到起吊位置，經(jīng)檢查符合設(shè)計圖紙要求并具備起吊條件。3.6 吊裝索具已按施工方案要求配備好并有合格證明。3.7 起重機的機械和安全裝置，經(jīng)檢查符合安全操作要求。五、具體吊裝方法：5.1吊裝荷重的計算依據(jù)（石油化工吊裝工作手冊）Qt =(P+g)K1=（24.05+1.5）×1.1=28.105 X104N式中：G-設(shè)備凈重； g-機、索具重量； K1-動載系數(shù)；5.2吊裝過程分析：（1）當(dāng)設(shè)備水平放置起吊時，主吊車與溜尾車吊重量相同，為設(shè)備重量加上鎖具重量的一半（24.05+1.5）/2=12.775t

31、。（2）當(dāng)設(shè)備起吊傾角45°，溜尾車鋼絲繩與臂桿夾角a1=45°時，如下圖4所示，主吊車吊重量為設(shè)備重量加上鎖具重量乘以設(shè)備與地面夾角的正弦（24.05+1.5）sin45°=18.14t；溜尾車吊重量為設(shè)備重量加上鎖具重量乘以sin（45°-30°），即（24.05+1.5）sin（45°-30°）=6.64t。附圖4（3）當(dāng)設(shè)備垂直與地面后，主吊車單獨進行吊裝，吊裝總重為設(shè)備重量加上鎖具重量的24.05+1.5=25.55t。吊車臂桿伸長44.5m，幅度為8m時（如下圖5），鋼絲繩長度為根號下0.5²+（7.7

32、75-4）²=4m，根據(jù)吊車性能表查尋（如下圖6），綜合考慮現(xiàn)場實際情況及吊裝時天氣情況，吊車選用為160t，滿足吊裝要求。附圖5附圖5附圖6（4）溜尾車站位分為2次（見上述道路及吊車站位圖），首先溜尾車在站位1處，配合主吊將起吊設(shè)備，當(dāng)設(shè)備與地面成45°時，溜尾車站位換至站位2位置上，配合主吊起吊，直至設(shè)備垂直吊起。5.3溜尾車選用溜尾車選用50T汽車吊（數(shù)次移位），其性能：桿長配重工作半徑起重量備注1455M29T14555M265T1456M24T14565M223T1457M203T5.4吊車一次性站位，同時吊裝尾氣極冷塔/尾氣吸收塔、溶劑再生塔及貧富液換熱器。其中

33、尾氣極冷塔/尾氣吸收塔的外形尺寸及重量最重，所以當(dāng)滿足尾氣極冷塔/尾氣吸收塔吊裝時，同時滿足溶劑再生塔及貧富液換熱器的吊裝。5.5鋼絲繩計算1.鋼絲繩實際受力計算P=Qncosa當(dāng)被起吊物體重量一定時，鋼絲繩與鉛垂線的夾角a愈大，吊索所受的拉力愈大；或者說，吊索所受的拉力一定時，起重量隨著a角的增大而降低（見附圖7）。 P每根鋼絲繩所受的拉力（N）；Q起重設(shè)備的重力（N）；n使用鋼絲繩的根數(shù)；a鋼絲繩與鉛垂線的夾角。附圖7主吊車鋼絲繩拉力計算：根據(jù)附圖鋼絲繩之間夾角應(yīng)為60°時，鋼絲繩所受拉力最小，安全系數(shù)取6，根據(jù)現(xiàn)場吊實際情況及附圖5 顯示，鋼絲繩與重力之間夾角余弦COS=3.7

34、75/4上述（1）鋼絲繩拉力計算公式得出（吊裝時，鋼絲繩為2根等長），鋼絲繩所受拉力安全最小為P=28.105 X104N X 6/(2XCOS)= 4.67 X105N。2.鋼絲繩的選用鋼絲繩在相同直徑時，股內(nèi)鋼絲越多，鋼絲直徑越細，則繩的撓性也就愈好，易于彎曲；但細鋼絲捻制的繩不如粗鋼絲捻制的繩耐磨損。因此，不同型號的鋼絲繩，其使用范圍也有所不同。6×19+1鋼絲繩一般用作纜風(fēng)繩、拉索，即用于鋼繩不受彎曲或可能遭受磨損的地方；6×37+1鋼絲繩一般用于繩子承受彎曲場合，常用于滑輪組中，作為穿繞滑輪組起重繩等；6×61+1鋼絲繩用于滑輪組和制作千斤繩（吊索）以及

35、綁扎吊起重物等。所以吊裝時，選用6×37+1鋼絲繩。根據(jù)鋼絲繩技術(shù)參數(shù)如下表得出：a、主吊車鋼絲繩的選用：依據(jù)（1）計算主吊車吊裝時鋼絲繩的破斷拉力為4.67 X105N，根據(jù)下述鋼絲繩的破斷拉力數(shù)據(jù)表查詢，故鋼絲繩的直徑大于30mm，抗拉強度為1550MPa時，方可在吊裝中使用。 b、溜尾車鋼絲繩及吊裝帶的選用：（1）、溜尾車鋼絲繩選擇2根（等長），與主吊鋼絲繩一支為4m；（2）、當(dāng)溜尾車與主吊車同時水平起吊時，溜尾車所起重力為吊裝重力Qt/（2*2）=7.03X104N；（3）、下圖8中夾角不變，隨著塔的直立，吊車臂桿與鋼絲繩的夾角越大，溜尾車所起重力為Qt/COS（-），取CO

36、S（-）最大值等于1時，溜尾車所起重力為Qt/1=28.105 X104N，安全系數(shù)取6時，鋼絲繩安全拉力為起重力*安全系數(shù)*鋼絲繩與重力夾角余弦/2（28.105 X104N X6）/2* 0.42=34.23 X 104N，根據(jù)下述鋼絲繩的破斷拉力數(shù)據(jù)表查詢，故鋼絲繩選用直徑大于26mm，抗拉強度為1550MPa時，方可在吊裝中使用。（4）溜尾車吊裝時采用吊裝帶（1副）對設(shè)備進行捆綁后在用鋼絲繩吊裝（為防止破壞設(shè)備防腐層），經(jīng)過（2）計算吊裝時所受重量為7.03噸，吊裝帶選擇為承重能力為10t的吊裝帶。附圖86×371     鋼絲繩的破斷

37、拉力數(shù)據(jù)表 直 徑鋼絲繩的抗拉強度/MPa鋼絲繩/mm鋼絲/mm14001550170018502000鋼絲破斷拉力總和/kN8.70.439.0043.2047.3051.5055.7011.O0.560.0067.5074.0080.6087.1013.O0.687.8097.20106.50116.00125.0015.O0.7119.50132.00145.00157.50170.5017.50.8156.00172.50189.50206.00223.0019.50.9197.50218.50239.50261.00282.0021.51.O243.50270.0

38、0296.00322.00348.5024.O1.1295.00326.50358.00390.00421.5026.O1.2351.00388.50426.50464.00501.5028.O1.3412.00456.50500.50544.50589.0030.O1.4478.00529.00580.50631.50683.0032.51.5548.50607.50666.50725.00784.0034.51.6624.50691.50758.00825.00892.0036.51.7705.00780.50856.00931.501005.0039.O1.8790.00875.0095

39、9.501040.001125.0043.O2.O975.501080.001185.001285.001390.0047.52.21180.001305.001430.001560.0052.O2.41405.001555.001705.001855.0056.O2.61645.001825.002000.002175.005、吊耳（1）、合同簽訂中規(guī)定設(shè)備制造廠家需要制作設(shè)備吊耳。根據(jù)化工設(shè)備吊耳及工程技術(shù)要求HG/T21574-2OO8，設(shè)備制造廠家，選用側(cè)壁板式吊耳（SP型吊耳）系列，吊耳形式見如下附圖9。附圖9（2）根據(jù)化工設(shè)備吊耳及工程技術(shù)要求HG/T21574-2OO8，壁板式吊

40、耳（SP型吊耳）系列數(shù)據(jù)表核查，吊耳鋼板厚度選擇為=16mm（見如下數(shù)據(jù)表）2個，材質(zhì)與設(shè)備材質(zhì)相同。216、鎖具的選用：鎖具選擇常用D型卡環(huán)，設(shè)備及鎖具重量24.05+1.5=25.55t根據(jù)如下數(shù)據(jù)表，選用為21.0型M-DW20承重能力為20.58t D卡壞型46套。7、吊裝繩索拆卸 設(shè)備吊裝完成后，采取溜尾車吊吊筐的形式（吊車大鉤吊吊筐，小鉤掛鎖具拆卸人員的安全帶），將人送至設(shè)備頂部拆卸鎖具（卡環(huán)）。六、質(zhì)量管理體系與保證措施我公司為ISO9001質(zhì)量認證體系單位，并有效運行。并制定了以下制度以提高和控制工程質(zhì)量措施。1、貫徹技術(shù)交底制度。2、檢修規(guī)程審查制度。3、檢修過程“三檢”制度。4、培訓(xùn)持證上崗制度5、PDCA循環(huán)管理制度。以上制度在本項檢修中嚴格執(zhí)行以提高檢修質(zhì)量。七、HSE管理體系與保證措施及風(fēng)險辨識根據(jù)HSE安全健康管理體系中所包括的內(nèi)容，本項目在施工過程中將重點執(zhí)行好以下制度：1、必須對作業(yè)項目進