重慶宗申動力機(jī)械股份有限公司自制件系統(tǒng)簡介-最終版

1、重慶宗申動力機(jī)械股份有限公司重慶宗申動力機(jī)械股份有限公司自制件事業(yè)部簡介自制件事業(yè)部簡介宗申制造立足您最優(yōu)秀的供應(yīng)商！宗申制造立足您最優(yōu)秀的供應(yīng)商！Profile of Self-made Component Department of Chongqing Zongshen Power Machinery Co., Ltd.June 2011Zongshens goal is to be your best supplier!目錄硬件實(shí)力硬件實(shí)力軟件實(shí)力軟件實(shí)力單位概況單位概況ProfileAluminum Alloy CastingContentsAluminum Alloy Cutting

2、Gear HoningPaintingHardware StrengthSoftware StrengthRapid Prototyping單位地址單位地址 Location成立日期成立日期Time of Establishment重慶市巴南區(qū)宗申工業(yè)園重慶市巴南區(qū)宗申工業(yè)園機(jī)械加工部成立于機(jī)械加工部成立于1995年年The Machining Department was established in 1995.鋁合金鑄造公司成立于鋁合金鑄造公司成立于2005年年The Aluminum Alloy Casting Company was established in 2005.涂裝生產(chǎn)成立

3、于涂裝生產(chǎn)成立于1997年年The Painting Department was established in 1997.單位概況單位概況Profile（渝南大道末端，臨近內(nèi)環(huán)高速漁洞出口）（渝南大道末端，臨近內(nèi)環(huán)高速漁洞出口）3 13 2ZONGSHEN INDUSTRY ZONE, BANAN DISTRICT, CHONGQING(At the end of Yunan Avenue , and next to Exit Yudong of the inner-ring expressway)員工人數(shù)員工人數(shù) Staff Size現(xiàn)有人員約現(xiàn)有人員約1100名，其中技術(shù)人員約名，其中技

4、術(shù)人員約90名，質(zhì)量管理人員近名，質(zhì)量管理人員近80名，管理人員約名，管理人員約100名名 （2012年）。年）。The number of existing staff members are about 1100, including about 90 technical personnel, about 80 quality management personnel and about 100 for management (2012).單位性質(zhì)單位性質(zhì) Organization Ownership隸屬于上市公司隸屬于上市公司“重慶宗申動力機(jī)械股份有限公司重慶宗申動力機(jī)械股份有限公司”

5、下屬事業(yè)部。下屬事業(yè)部。Subordinate to a listed company “Chongqing Zongshen Power Machinery Co., Ltd.”生產(chǎn)規(guī)模生產(chǎn)規(guī)模 Scale of Production事業(yè)部旗下有鋁合金壓鑄、機(jī)械加工、涂裝事業(yè)部旗下有鋁合金壓鑄、機(jī)械加工、涂裝3個廠房，年產(chǎn)值近個廠房，年產(chǎn)值近5億元?，F(xiàn)生產(chǎn)面積約億元。現(xiàn)生產(chǎn)面積約6萬平方米、萬平方米、2011年固定資產(chǎn)投資超過年固定資產(chǎn)投資超過4億元。億元。Three workshop buildings under this department, namely, aluminum all

6、oy casting, machining and painting, with annual output value nearly 500 million Yuan. Currently, the production area is about 60,000m2, and investment in fixed assets in 2011 is over 400 million Yuan.3 33 43 5進(jìn)出口權(quán)進(jìn)出口權(quán) Import-export Authority可以借助集團(tuán)進(jìn)出口公司直接出口產(chǎn)品?？梢越柚瘓F(tuán)進(jìn)出口公司直接出口產(chǎn)品。Products can be directl

7、y exported with the help of the import & export company of the Group.3 6加工產(chǎn)品概況加工產(chǎn)品概況Overview of Processed Products意大利意大利piaggio踏板摩托車發(fā)動機(jī)箱體踏板摩托車發(fā)動機(jī)箱體Italian piaggio scooter engine case高速艇發(fā)動機(jī)箱體高速艇發(fā)動機(jī)箱體High-speed boat engine case通用動力發(fā)動機(jī)箱體通用動力發(fā)動機(jī)箱體General engine case三輪摩托車發(fā)動機(jī)箱體三輪摩托車發(fā)動機(jī)箱體Motor tricycle

8、 engine case高速艇發(fā)動機(jī)螺旋槳高速艇發(fā)動機(jī)螺旋槳High-speed boat engine propeller unit汽車變速箱體汽車變速箱體Automobile transmission case汽車進(jìn)氣管汽車進(jìn)氣管Automobile air intake pipe柴油機(jī)缸頭柴油機(jī)缸頭Cylinder head of diesel engine 目前事業(yè)部生產(chǎn)的產(chǎn)品涉及摩托車發(fā)動機(jī)、汽車發(fā)動機(jī)、水上動力（高速艇）發(fā)動機(jī)、通用動力、電動電動力、柴油機(jī)發(fā)動機(jī)等產(chǎn)品零部件，零部件種類達(dá)數(shù)百種。 Currently products of the Department includ

9、e parts and components of motorcycle engine, auto engine, water power (high-speed boat) engine, general power, electromotive power and diesel engine, with hundreds of types.3 7 機(jī)械加工廠房機(jī)械加工廠房采用輕鋼結(jié)構(gòu)，占地約采用輕鋼結(jié)構(gòu)，占地約30000平方米。平方米。Machining building, of lightweight steel construction, covering appr. 30,000m2

10、. 鑄造廠房鑄造廠房采用輕鋼結(jié)構(gòu)，占地約采用輕鋼結(jié)構(gòu)，占地約27000平方米。平方米。Casting building, of lightweight steel construction, covering appr. 27,000m2.硬件實(shí)力硬件實(shí)力Hardware Strength涂裝廠房涂裝廠房占地近占地近4000平方米。平方米。Painting building, covering appr. 4,000m2. 現(xiàn)自制件事業(yè)部共有現(xiàn)自制件事業(yè)部共有3個廠房，內(nèi)設(shè)生產(chǎn)區(qū)、個廠房，內(nèi)設(shè)生產(chǎn)區(qū)、新品開發(fā)區(qū)、生產(chǎn)保障區(qū)、物資管理區(qū)、辦公及休新品開發(fā)區(qū)、生產(chǎn)保障區(qū)、物資管理區(qū)、辦公及休息區(qū)等

11、。息區(qū)等。 Currently, the Self-made Component Department has three workshop buildings, with areas arranged inside for production, new product development, production security, materials management, office work and resting, etc.時效生產(chǎn)線時效生產(chǎn)線Aging line熔煉爐熔煉爐 Melting furnace拋丸生產(chǎn)線拋丸生產(chǎn)線 Ball blast line 壓鑄機(jī)壓鑄機(jī)Die

12、 casting machine 鑄造廠房概況鑄造廠房概況Overview of Casting Building現(xiàn)有近40臺由伊之密、力勁提供的280T、600T、1650T等規(guī)格的壓鑄機(jī)，并配套有熔煉爐數(shù)臺，拋丸、時效、鈍化生產(chǎn)線等，固定資產(chǎn)總投資額達(dá)數(shù)近2億元。年生產(chǎn)能力超過18000噸。 Currently it has nearly 40 die casting machines of 280T, 600T, 1650T and some other spec., with supporting facilities such as melting furnaces and prod

13、uction lines of ball blast, aging and passivation; total amount of investment in fixed assets up to 0.2 billion Yuan; annual capacity over 18,000t. 機(jī)械加工廠房概況機(jī)械加工廠房概況Overview of Machining Building 現(xiàn)有現(xiàn)有20多條柔性加工中心、專機(jī)生產(chǎn)線及全自動機(jī)器人多條柔性加工中心、專機(jī)生產(chǎn)線及全自動機(jī)器人生產(chǎn)線。設(shè)備數(shù)量超過生產(chǎn)線。設(shè)備數(shù)量超過500臺，其中約臺，其中約2/3為數(shù)控柔性加為數(shù)控柔性加工設(shè)備。柔性加工中

14、心設(shè)備全部為純進(jìn)口或國內(nèi)組裝，工設(shè)備。柔性加工中心設(shè)備全部為純進(jìn)口或國內(nèi)組裝，固定資產(chǎn)總投資額近固定資產(chǎn)總投資額近2億元。年產(chǎn)量近億元。年產(chǎn)量近2000萬件。萬件。 Currently it has over 20 flexible manufacturing centers, special production lines and fully automatic robot lines, and over 500 pieces of equipment, among which, 2/3 are numerical-control flexible manufacturing equipm

15、ent. Equipment in flexible manufacturing centers is directly imported or domestically assembled. Total investment in fixed assets is up to 0.2 billion Yuan, and annual capacity is about 20 million pieces. 德國格里森強(qiáng)力珩齒機(jī)German Gleason Power Gear Honing Machine缸孔平臺網(wǎng)紋珩磨設(shè)備Cylinder bore platform screen honin

16、g equipment日本MOKINO五軸加工中心Japanese MOKINO 5-axis processing center日本MOKINO臥式加工中心Japanese MOKINO horizontal processing center日本MAZAK加工中心Japanese MAZAK processing center關(guān)重工序設(shè)備關(guān)重工序設(shè)備Equipment for Key/Important Processes 為了保證部分高精度產(chǎn)品的加工質(zhì)量，關(guān)重工序加工采用進(jìn)口高精度設(shè)備加工，如日本MOKINO五軸加工中心及臥式加工中心、美國善能珩磨機(jī)及德國格里森強(qiáng)力珩齒機(jī)等。 To en

17、sure the processing quality of some high-accuracy products, imported high-accuracy equipment will be used in key and important processes, such as MOKINO 5-axis machining center and horizontal machining center from Japan, Sunnen honing machine from the USA and Gleason Power Gear Honing Machine from G

18、ermany, etc.美國帕萊克刀具檢測儀USA Parlec tool detection instrument刀具修磨區(qū)Cutting tool sharpening area全自動立體式庫房Fully automatic 3-dimensional warehouse生產(chǎn)保障設(shè)施生產(chǎn)保障設(shè)施 Production Security Facilities 刀具管理實(shí)行刀具強(qiáng)制修磨制度，并經(jīng)高精度檢測設(shè)備檢測，物資管理采用全自動立體式庫房。 A mandatory cutting tool sharpening system is adopted for cutting tool mana

19、gement, and high-accuracy testing equipment is used for inspection. Fully automatic three-dimensional warehouse is used for materials management.自動涂裝流水線自動涂裝流水線Automatic painting line等離子化學(xué)氣相沉積處理中心線等離子化學(xué)氣相沉積處理中心線Line of PCVD processing center涂裝廠房概況涂裝廠房概況Overview of Painting Building 現(xiàn)有涂裝生產(chǎn)線現(xiàn)有涂裝生產(chǎn)線4條，固

20、定資產(chǎn)約條，固定資產(chǎn)約2000萬，年產(chǎn)能超過萬，年產(chǎn)能超過2000萬件。萬件。 Currently 4 painting lines, with fixed assets of appr. 20 million Yuan, and annual capacity of 20 million pieces.美國凸輪測長儀美國凸輪測長儀USA cam length measuring instrument美國美國MM齒輪（曲軸）檢測儀齒輪（曲軸）檢測儀USA MM gear (crankshaft) detector瑞士瑞士TESA、德國蔡司全自動三坐標(biāo)測量機(jī)、德國蔡司全自動三坐標(biāo)測量機(jī)Swiss

21、 TESA and German Zeiss fully automatic coordinate measuring machines國家一級檢測中心國家一級檢測中心 Class A National Testing Center 為了保障加工產(chǎn)品質(zhì)量，公司進(jìn)口瑞士及德國生產(chǎn)線三坐標(biāo)測量機(jī)、美國生產(chǎn)的凸輪軸檢測儀、齒輪檢測儀、英國生產(chǎn)的圓度儀等全球知名的檢測儀器。產(chǎn)品檢測全部采用高精度設(shè)備在恒溫室中進(jìn)行，保證了產(chǎn)品檢測結(jié)果的準(zhǔn)確性。該檢測中心2010年被評定為“國家一級檢測中心”。 To ensure the quality of processed products, our compan

22、y has imported world-renowned testing instruments including coordinate measuring machine for production lines from Switzerland and Germany, cam checking meter and gear tester manufactured in the USA and roundness measuring equipment in the UK. Product inspection is carried out in thermostatic chambe

23、r with high-accuracy equipment, so as to ensure the accuracy of inspection results. This center was certified as a “Class A National Testing Center” in 2010.光譜儀光譜儀Optical spectrometer無損探傷無損探傷NDE鹽霧腐蝕試驗箱鹽霧腐蝕試驗箱Salt-mist corrosion tester圓柱度儀圓柱度儀Cylindricity measuring instrument產(chǎn)品追溯產(chǎn)品追溯打標(biāo)機(jī)（打標(biāo)機(jī)（ marking

24、machine ） 產(chǎn)品追溯代碼：產(chǎn)品追溯代碼：78120611K013激光快速樹脂成型機(jī)激光快速樹脂成型機(jī)Rapid laser resin molding machine鋁合金真空鑄造機(jī)鋁合金真空鑄造機(jī)Aluminum alloy vacuum casting machine快速開發(fā)單元快速開發(fā)單元 Rapid Development Unit 為了提高新產(chǎn)品的開發(fā)速度，公司購置了激光快速成型機(jī)以及從德國進(jìn)口整套快速成型設(shè)備，實(shí)現(xiàn)產(chǎn)品的真空鑄造快速成型。在一周時間內(nèi)完成從樣件三維圖到合格產(chǎn)品的轉(zhuǎn)變，減少了樣品開發(fā)時間及開發(fā)費(fèi)用。 To accelerate new product deve

25、lopment, our company has purchased a rapid laser prototyping machine and imported a complete set of rapid prototyping equipment from Germany to realize rapid prototyping of vacuum pressing and casting of products. Transfer of 3-D plot of prototype workpiece into eligible products can be completed wi

26、thin a week, which is a great reduction in development time and cost.工模修組工模修組Jig & Die Repair Team 設(shè)備維修組設(shè)備維修組 Equipment Maintenance Team軟件實(shí)力軟件實(shí)力 Software Strength刀具管理及強(qiáng)制修磨組刀具管理及強(qiáng)制修磨組 Team for Cutting Tool Management and Mandatory Sharpening 由30名多年從事模具維修、工裝夾具制作的技術(shù)人員組成，其中高級技師2名，技師10名，重慶勞動模范2名。從事夾具

27、制作、模具維修、設(shè)備維修等工作，主要設(shè)備有平面磨床、外圓磨床、內(nèi)孔磨床、電火花機(jī)、線切割機(jī)、加工中心等。 It is made up of 30 technical personnel who have been working for die repair and jig fabrication for many years, among which, 2 are senior technicians, 10 technicians and 2 Model Workers of Chongqing. They are engaged in jig fabrication, die repai

28、r and maintenance of equipment mainly including flat grinder, circular grinder, inner-aperture grinder, EDM, wire cutting machine, processing centers, etc. 由40名多年從事設(shè)備電氣維修及機(jī)械維修技術(shù)人員組成，其中高級工程師2名，高級技師1名。全國勞動模范1名。 It is made up of 40 technicians who have been engaged in electrical and mechanical maintena

29、nce for many years, among which, 2 are senior engineers and 1 is senior technician. There is one national Model Worker. 由專業(yè)技術(shù)人員實(shí)現(xiàn)刀具的設(shè)計、制作、修磨、檢測及管理。刀具使用采用強(qiáng)制修磨及以舊換新制度，保證產(chǎn)品質(zhì)量及生產(chǎn)效率。 The design, manufacture, sharpening, detection and management of cutting tools are realized by professionals. A mandatory

30、sharpening and an old-for-new system are adopted for tools to ensure product quality and production efficiency.313233生產(chǎn)工藝組生產(chǎn)工藝組 Production Process Team生產(chǎn)管理生產(chǎn)管理Production Management 由20名專業(yè)技術(shù)人員組成，其中高級工程師2名，工程師10名從事產(chǎn)品生產(chǎn)工藝的設(shè)計、模具設(shè)計、夾具及刀具設(shè)計、生產(chǎn)方案的確認(rèn)及生產(chǎn)技術(shù)管理工作。每年申請專利約3項。 It is made up of 20 professional tech

31、nicians including 2 senior engineers and 10 engineers. They are engaged in design of production process, die, jig and tool, confirmation of production scheme and management of production technology. Approximately 3 patents are applied for every year. 生產(chǎn)計劃管理全部通過ERP系統(tǒng)進(jìn)行信息化管理。可實(shí)現(xiàn)生產(chǎn)計劃的動態(tài)適時查看、管理及調(diào)整。 ERP

32、system is utilized for information management of all production plans and management work, which can achieve dynamic and timely review, management and adjustment of production plans. 3435經(jīng)驗積累經(jīng)驗積累 Experience Accumulation產(chǎn)品質(zhì)量管理產(chǎn)品質(zhì)量管理Product Quality Management 經(jīng)過十多年的實(shí)踐沉淀，各個環(huán)節(jié)積累了豐富的經(jīng)驗。除國內(nèi)產(chǎn)品外，生產(chǎn)意大利比亞喬發(fā)動機(jī)

33、關(guān)重產(chǎn)品近7年，產(chǎn)品質(zhì)量完全達(dá)了歐洲要求。同時研究發(fā)動機(jī)缸孔珩磨加工多年，并于2006年攻克了平臺網(wǎng)紋加工難題。目前事業(yè)部生產(chǎn)的產(chǎn)品涉及摩托車發(fā)動機(jī)、汽車發(fā)動機(jī)、水上動力（高速艇）發(fā)動機(jī)、通用動力、電動電動力、柴油機(jī)發(fā)動機(jī)等產(chǎn)品零部件。 With over 10 years practice, we have accumulated rich experience in all steps. In addition to domestic products, we have been manufacturing key and important products of Italian PIA

34、GGIO engine for nearly 7 years, and the product quality completely meets European standards. Meanwhile, we have been researching cylinder bore honing for many years and have overcome the problems of platform screen processing. Currently, products manufactured by this department include parts and components of motorcycle engine, automobile engine, water power (high-speed boat) engine, general engine, electromotive power, diesel engine, etc.產(chǎn)品質(zhì)量按“三檢制度”執(zhí)行，同時在產(chǎn)品入庫時增加最終檢測，保障最終產(chǎn)品質(zhì)量。公司通過I