包裝化妝箱知識課件

1、 FUJIAN CHIN-TA PACKAGE PRINTING CO.,LTD.福 建 千 大 包 裝 印 刷 有 限 公 司QUALITY ASSURANCE DEPARTMENT品 管 課一、INTRODUCTION 序言Packaging is the key factor in practically all forms of Trade. 產(chǎn)品包裝是現(xiàn)代貿(mào)易中的關(guān)鍵因素It is crucial to protect, store and ship goods.對產(chǎn)品保護,貯藏及裝運尤為關(guān)鍵In many cases ,the design of package is the fi

2、rst a customer sees when confronted with any type of products.不管客人購買什么樣的產(chǎn)品首先第一眼看到的一定是其包裝一、INTRODUCTION 序言Consumers react immediately to package shapes, and are influenced by them when making buying decisions.顧客第一反映就是產(chǎn)品包裝,這將對顧客是否購買此產(chǎn)品產(chǎn)生直接影響. Good packaging, therefore is crucial both from logistic and

3、 marketing point of view.因此,好的包裝不管是從市場角度還是運輸方面考慮都是一個關(guān)鍵一、INTRODUCTION 序言二、BASIC KNOWLEDGE 基礎(chǔ)知識1、THE SOURCE OF PAPER AND PAPER BOARDS 紙板資源Papers and boards are available in many variations.紙張和紙板使用于眾多領(lǐng)域;For use in a retail environment,coated paper boards or card is the material choice. 就零售業(yè)而言,通常會選擇,涂布銅

4、版紙或者銅版卡.The grammage or thickness of the material depends,naturally, on the size of the package ang weight of contents.通常情況下,所選擇紙張的克重及厚度是通過包裝的大小及重量來判定的.Packages serve to protect, so it must be strong enough to hold their contents and yet efficient in shape and size.包裝的初衷是保護產(chǎn)品,其次才是考慮外觀及尺寸的實用性.二、BASIC

5、 KNOWLEDGE 基礎(chǔ)知識2. THE SPECIFICATION OF PAPER AND PAPER BOARDS 紙張/紙板種類 Popular papers and weight 常用紙張及克重中文名稱英文名稱克重牛皮紙Kraft liner Board125gm/m2150gm/m2161gm/m2175gm/m2200gm/m2白牛皮紙White Kraft liner Board150gm/m2200gm/m2二、BASIC KNOWLEDGE 基礎(chǔ)知識灰銅紙Duplex Coated Grey Back250gm/m2300gm/m2450gm/m2雙白銅卡紙Sinar B

6、oard Ivory White300gm/m2400gm/m2白底白板紙Coated Duplex Board With White Back300gm/m2400gm/m2雙面銅版紙Two-side coated art paper158gm/m2芯紙Corrugating medium paper112gm/m2125gm/m2150gm/m2175gm/m2模造紙Woodfree printing paper80gm/m2Clay coated paperboards can be printed easily on most modern offset machines in the

7、 same way normal paper is printed.灰銅紙很適用于現(xiàn)代彩色印刷機印刷,也是其最常用紙張.And this material can be further protected and embellished by varnishing or lamination.另外此材料還可通過磨光及裱背對其提供進一步的保護及修飾.二、BASIC KNOWLEDGE 基礎(chǔ)知識Corrugated boards can be print by letterpress or flexography.瓦楞紙板一般可通過凸印或柔性版印刷.Usually, for wholesale p

8、ackaging, simple information such as product codes and quantities, preferably in large type ,are sufficient.作為批發(fā)銷售包裝,其只需印上產(chǎn)品品名,數(shù)量及最大規(guī)格等基本資料即可.but as a rule,the requirements are also much more modest such as display stand.但通常情況下其還是有它的市場需求比如說展示架.TYPES OF CORRUGATED CARDBOARD(FIBERBOARD) 瓦楞紙類別、SINGLE-F

9、ACE(單面裱瓦):、UNLINED(未裱瓦):、DOUBLE WALL(雙瓦):二、BASIC KNOWLEDGE 基礎(chǔ)知識、SINGLE WALL(雙面裱瓦):、TRIPLE WALL(三瓦)：二、BASIC KNOWLEDGE 基礎(chǔ)知識3、TECHNICAL TERMS FOR PAPER SPECIFICATION 紙張技術(shù)參數(shù)二、BASIC KNOWLEDGE 基礎(chǔ)知識、K Stands for kraft liner 牛皮紙、CM Corrugated medium 芯紙 K 代表牛皮紙K250 k is the kraft liner 250 is the weight (g/m

10、2) 250 代表克重(g/m2)CM 125 cm is the corrugated medium 125 is the weight (g/m2) CM代表芯紙125代表紙張克重(g/m2)4、THE COMMON FLUTES FOR CORRUGATED MATERIAL AND THICKNESS 常見的幾種瓦楞浪的類型和厚度二、BASIC KNOWLEDGE 基礎(chǔ)知識 common flutesthickness瓦楞瓦楞數(shù)/30cm厚度F140411.2 mmE9641.52mmB5022.53mmC3823.54mmA3424.55mm二、BASIC KNOWLEDGE 基礎(chǔ)知

11、識B FluteC FluteE FluteF Flute二、BASIC KNOWLEDGE 基礎(chǔ)知識 How to express board combination? 紙板配方表達方式175gsm 牛皮+112gsm加強芯+126gsm牛皮/A瓦300gsm灰銅+125gsm芯*3+200gsm牛皮/AB瓦代號表示:A 175gsm牛皮, 3 112gsm加強芯, B 126gsm牛皮A3B A瓦廣東地區(qū)單坑 A3A 單粗坑A 面A底 A175/112/A175雙坑 A=A 雙粗坑A面A底 A175/112/112/112/A175三、TECHNICAL PROCESS(技術(shù)流程)1、TH

12、E 3 TYPES OF BOXES、type A - Standard boxes with 4 sideRSC - Regular Slotted Container標(biāo)準(zhǔn)四面型普通盒型HSC - Half Slotted Container半開型、type B_Boxes which are made from DIE_Cutted. 需軋盒，成型Material then ASSEMBLE、type C_Boxes which are made in die cut using glue or jointed using STICHING MACHINE.三、TECHNICAL PROC

13、ESS(技術(shù)流程) RSC - Regular Slotted Container 普通盒型Process(流程)Machine(機臺) Operation(運作)1.Receipt of material(接收材料)2. Cut to size(按尺寸分切)Rotary slitter(分切機)Used for cutting sheets and making creasing lines.(用于裁切紙板及壓線)3.Putting Scouring in the material(壓線)Printing (if required)Printing text and other charac

14、ter as indicated in the drawing specification.(印刷內(nèi)容需以標(biāo)準(zhǔn)書為準(zhǔn))4.Putting printing marks(印刷) type A - Standard boxes with 4 side 標(biāo)準(zhǔn)四面型Photo polymer or CYREL is the basic tools toprint the image or text.(柔性版是水性印刷基本媒介)三、TECHNICAL PROCESS(技術(shù)流程)Slotter/Punching5. Putting Slot on the board(紙板開槽)Used primarily

15、 for the slot of the box. Corrugated sheet was cut for desired size.將瓦楞紙板裁切成想要的盒型6.Assembly of the board to box by putting glue on the flap(將膠水涂 在盒子糊頭上后接合)Gluing(糊盒)To glue jointed boxes.(用膠水糊盒)7.Outgoing Quality control inspection (出貨前檢查)8. Loading and delivery(裝貨及運輸)Process(流程)Machine(機臺) Operatio

16、n(運作)三、TECHNICAL PROCESS(技術(shù)流程) RSC - Regular Slotted Container 普通盒型 type A - Standard boxes with 4 side 標(biāo)準(zhǔn)四面型1.Receipt of material(接收材料)2.Cut to size(裁切至所需規(guī)格)Slotter(開槽)Printing(if required)(印刷,如果需要)3.Putting printing marks(印刷)4.Cutting to required Shape/size (軋出所需要的盒型及正確尺寸)Die cut(軋盒)A flat cutting

17、 machine using die cut blade.Cutting machine to cut sheets to produceboxes.(使用一種平面軋盒機加上所需刀模,軋出所需的盒型)5.Screening Quality inspection (品質(zhì)問題檢查)6.Outgoing Quality control inspection (出貨前檢查) type B - Boxes which are made from DIE- Cutted 需軋盒，成型7.Loading and delivery(裝貨及運輸)三、TECHNICAL PROCESS(技術(shù)流程)Process(

18、流程)Machine(機臺) Operation(運作) type C - Boxes which are made in die cut using glue or jointed using STICHING MACHINE.2.Cut to size(裁切至所需規(guī)格)Slotter(開槽機)Printing(if required)(印刷,如果需要)3.Putting printing marks(印刷)4.Cutting to required Shape/size (軋出所需要的盒型及正確尺寸)Die cut(軋盒)5.Screening Quality inspection (品質(zhì)

19、問題檢查)6.Outgoing Quality control inspection (出貨前檢查)7.Loading and delivery(裝貨及運輸)1.Receipt of material(接收材料)三、TECHNICAL PROCESS(技術(shù)流程)Process(流程)Machine(機臺) Operation(運作)三、TECHNICAL PROCESS(技術(shù)流程)印前作業(yè)彩印生產(chǎn)流程水印生產(chǎn)流程彩印的基本顏色是哪幾色C- Cyan 藍M- Magenta紅Y- Yellow 黃K- Black 黑SPOT Color 專色三、TECHNICAL PROCESS(技術(shù)流程)2、

20、THE BASIC COLOR IN OFFSET PRINTINGUsually Computer Color Automatic Matching (CCM) is the machine used to get the exact color.(CCM 調(diào)墨機用于調(diào)制客人所需之各種特別色)CCM can controlled spot color inks, Can determine the color percentage(%) and can identify the color combination on every special color.(CCM 調(diào)墨機可以調(diào)配出各種客

21、人所需之專色墨,并且可測出各種顏色之配方)三、TECHNICAL PROCESS(技術(shù)流程)電 腦 自 動 調(diào) 墨 機(CCM_Computer Color Automatic Matching) 調(diào)制專色油墨使用 判色及油墨調(diào)制完全電腦化，有助 於穩(wěn)定控制印色 所調(diào)油墨印刷時色差值E2 日本進口機臺，屬高科技管制出口 產(chǎn)品 全中國僅允許進口三部， 千大及上大各擁一部！三、TECHNICAL PROCESS(技術(shù)流程)色域圖3、Pre-Press(印前)三、TECHNICAL PROCESS(技術(shù)流程)Film(菲林): Usually the data was received on CD

22、/ MO file before can transfer into negative and positive film.(可通過客人提供之CD/MO等媒介提供的檔案,輸出陽片(彩印)或陰片(水印)P.S版-Pre Sensitize Plate:(一種彩色印刷所需版材)This is the process of developing the film and transfer to PS plate.需要將菲林通過曬版機將其版面復(fù)制至P.S版Process can take about 10 sec.(其過程需要10秒左右)After developing, The PS plate w

23、ill be washed in order to remove the unnecessary materials.曬版完成后,需要進行洗版將不要的部份洗去Washing the plate in order to have develop image, Usually process time only takes 1 minute per plate.洗版的作用是使影像更加清晰,通常需要1分鐘左右三、TECHNICAL PROCESS(技術(shù)流程)三、TECHNICAL PROCESS(技術(shù)流程)27富士龍霸 F9000 高質(zhì)照排機 採用Harlequin技術(shù)的RIP 軟件控制 最大輸出尺

24、寸： 1120*930(mm) 傳輸速度：168cm/min 15秒即可顯像完成4、 OFFSET PRINTING PROCESS (彩印流程)Every Color required for printing have different PS plate and different film.每個顏色印刷都需要獨立的P.S版及菲林.Coated board is the paper material which is commonly use. 彩印通常使用灰銅紙印刷Slot on PS plate was put in order to attain the alignment of

25、every plate.每塊P.S版上都有一個咬口,用于將每一塊顏色的PS版套準(zhǔn) This slot will serve as reference point in attaching the plate to every machine roller. 此咬口亦作為印刷機裝版時使用.PS plate have CENTER MARK 每塊曬版后的P.S版上都有十字線This mark will be the basis of centerness of every Plate. Composing different color.此十字線做為每塊版的中心點作為套準(zhǔn)使用.Rubber Cus

26、hion is necessary at the back of every PS plate to attain the proper distribution of pressure and ink. 每塊版安裝在一塊橡皮布上,以用于調(diào)節(jié)壓力及上墨效果.三、TECHNICAL PROCESS(技術(shù)流程)三、TECHNICAL PROCESS(技術(shù)流程)Printed sheetusually every printed sheet have co-lor bar.每塊面紙上都有色控條This color bar is the indentification of every color p

27、rinted on the coated board. 色控條的作用為測試每個顏色的色濃度;This sheet is the final image or combination of image on every plate.印刷出來的面紙是每塊P.S版上圖像或顏色結(jié)合的最終體現(xiàn).三菱六色大全開印刷機 六色印刷，全配備機型 最大印幅： 1440*1040(mm) 印速：15,000pcs/小時 日產(chǎn)能：100,000pcs/天/班Steam was used to heat the surface of coated surface.Can provide much shiner than

28、 coated surface.用蒸氣將上有表面加熱后,再經(jīng)過壓力壓,其表面效果將比上油后效果更加明亮6、 CALENDARING(壓光)三、TECHNICAL PROCESS(技術(shù)流程)Surface coating for printed sheet.紙張表面上油Surface appearance is Shiny. 上油后表面將比較明亮Protect the color from fading.亦可保證顏色不退色5、 VARNISHING / COATING(上油)三、TECHNICAL PROCESS(技術(shù)流程)The coating material 上油/壓光所使用材料:NOTE

29、:油 種成本亮度耐磨度Water based varnish 水性上光油233Oil based varnish 油性上光油325OP 油144啞 油452UV 油5117、 FLEXO PRINTING PROCESS(柔性版印刷)三、TECHNICAL PROCESS(技術(shù)流程)Corrugated boards are usually the common paper material use.原材料通常為瓦楞紙板 Photo polymer or CYREL is the basic tools to print the image or text.樹脂版是印刷的基本媒介 Scanni

30、ng the image and making the film is the simple principle of having the image/text copied on the cyrel. 可通過掃描機掃描后制作菲林來獲取樹脂版.Possible to print more complex printing on corrugated carton by printing the outer wall before the corrugated sheet is glued or stitched together.所有外箱印刷應(yīng)盡量在糊盒前完成三、TECHNICAL PROC

31、ESS(技術(shù)流程)長升4色大幅面水印機4色印刷開槽模切最大印幅：3200 x2200mm印速：10000pcs/小時日產(chǎn)能：60000pcs天班SunRise 4 color Flexo Printer4 color printing with max45 lines/in screenMax Output:3200 x2200mmSpeed:10000pcs/hrCapacity:60000pcs/day/shiftARRANGEMENT OF PART ACCESSORIES in flexo drum柔性版印刷滾筒構(gòu)造Cylinder drum(金屬圓柱體)Cushion(rubber)

32、(橡皮)Calendar/Plastic(橡膠)2 Sided Tape(雙面膠)Rubber/cyrel(柔性版)PART NAME(名稱)4.00.180.1262.84THICKNESS(厚度)三、TECHNICAL PROCESS(技術(shù)流程)、Die cutters： 軋盒機A flat cutting machine using die cut blade.一種使用刀模的平面軋盒機Cutting machine to cut sheets to produce boxes.軋盒后即可得到所需盒子形狀、Rotary Die cutter： 圓壓機Used for cutting she

33、ets for various design.可依據(jù)需求成型出各種形狀 Round die cut blade was used . 使用圓壓模Slotted and excess sheets can be removed.邊角料可一并去除8、 DIE CUTTING AND SCORING (CREASING) (軋盒/壓線)三、DTECHNICAL PROCESS(技術(shù)流程)NOTE:DRAWING LINES INTERPRETATION 標(biāo)準(zhǔn)書所用線條作用說明1 Dimensional line(尺寸線)2 Cutting line(裁切線)3 perforation line(齒刀

34、線)4 Creasing line(壓線)三、TECHNICAL PROCESS(技術(shù)流程)Cutting line to cut out the paper 將紙張/紙板裁斷Creasing line - help to reduce the stress that folding puts on the paperboard. it also helps to reduce cracks. 壓線是折盒時所用的線條,減少折起時會產(chǎn)生裂痕現(xiàn)象Perforation line - help the creasing line to carry stress, and it makes the b

35、oard clean and well defined fold. 使壓線更明顯,易折.Cutting line, perforation line and creasing line have different blades.切線,壓線及沖孔線所用刀條不同三、TECHNICAL PROCESS(技術(shù)流程)single face (medium) grain direction單面瓦楞(芯紙)瓦楞方向四、DESIGN(設(shè)計)1、 THE FACTORS AFFECTING THE STRENGTH 盒子強度的因素board grain direction 面紙瓦楞方向Must underst

36、and to read the standard dimension L X W X H. 通常盒子的尺寸是按長寬高來表達Grain direction is a factor in determining the strength of the box.瓦楞方向是影響盒子強度的重要因素Coated board and Corrugated board grain direction must be opposite to single face grain direction. 面紙與浪紙的方向必須是成十字線的Dimensional/size reading standard 尺寸規(guī)格讀寫標(biāo)

37、準(zhǔn)Grain direction 瓦楞方向LWLength (L) is always parallel to grain direction L X W X H.長方向一般與瓦楞方向平行Standard sequence must be length, width and height.標(biāo)準(zhǔn)次序應(yīng)是長,寬,高NOTE:四、DESIGN(設(shè)計)2、 Determining stocking Level 堆層高度影響因素Packing weight + Product weight + 1stocking level =堆層高度 =箱壓BCTMust understand the require

38、ment for Box Compression Test (BCT)需要知道箱壓承重能力 The packing weight and the product weight.盒子重量及產(chǎn)品重量四、DESIGN(設(shè)計)(捨位取整數(shù))毛重Some basic machine use for determining box strength一些測試盒子強度的儀器四、DESIGN(設(shè)計)Box Compression Testing machine( BCT) 箱壓測試機Used to determine the strength of the box and its stocking level用

39、于測試盒子箱壓強度及起堆高破裂強度測試機環(huán)壓、豎壓強度測試機四、DESIGN(設(shè)計)四、DESIGN(設(shè)計)耐磨度測試機吸塑強度測試機Drop testing machine 落地實驗機:Used to determine the weight that the box can carry in certain height when it fall down. 測試盒子可承受附載的落地高度Electronic balance 電子天平: Used to determine certain weight of material.用于測試材料/重量 四、DESIGN(設(shè)計)Rohs檢測設(shè)備快速簡單地測定鎘(Cd)、鉛(Pb)、汞(Hg)、總鉻(Cr)、總溴(Br)、氯(Cl)、砷(As)、硒(Se)、鋇(Ba)、銻(Sb)。 四、DESIGN(設(shè)計)平 板 打 樣 機 附有放大鏡的十字線套準(zhǔn)，可為雙色套印用 打樣最大尺寸：1020*710(mm) 可為客戶提供精確而完善的契約樣搞 目前該機臺全世界存量不超過六部，我司即擁有兩部紙箱紙盒電腦打樣機(Paper Box Cutter Machine) 集打樣及繪圖功能於一體； 可搭配CAD系統(tǒng)達到多樣化的 設(shè)計和應(yīng)用。 切割最小圓直徑：4mm 最大