沃爾德電池規(guī)格書

1、WnrldPnwpr深圳市沃爾德電子有限公司5SHENZHENWORLDELECTRONICCO.,LTDSPECIFICATION電池規(guī)格書CustomerNameAYB客戶名稱ModelNameAYB-01產(chǎn)品名稱Description規(guī)格描述48.1V/10.4AHDocumentRevisionA/0文件版本EffectiveDate2012-11-18生效日期MadeByCheckedByApprovedBy制訂審核批準(zhǔn)張業(yè)/2012-11-18楊勇/2012-11-18紀(jì)云飛/2012-11-18CustomerCompanyName公司名稱：ConfirmationSignatu

2、re簽名：客戶確認CompanyStamp公司印章：Add:BlockB,XushengLiyuanSciencePark,ZhoushiRoad,ShiyanTown,Bao/anDistrict,Shenzhen,China地址：深圳市寶安區(qū)石巖街道洲石路旭生實業(yè)梨園科技園B棟TEL:+86-755-29196252FAX:+86-755-86145020公司網(wǎng)址：&No.序號Version（版本）Date（日期）Description（描述）1A/02012-11-18FirstissueCONTENT（目錄）TOCo1-5hz1、ApplicationScope/適用范圍42、Batt

3、erySpecificationAmendment/電池規(guī)格書修訂43、BatteryTestingConditions/電池測試條件44、BatteryPackBriefIntroduction/電池組概述4-55、BatteryPackElectricalSpecification/電池組電性能5-76、BatteryPackReliabilityTesting/電池組可靠性試驗7-97、BatteryPackSecurityTesting/電池組安全性試驗98、ComponentDrawing/組件圖紙10-119、MainSpecifications&TestingMethodsofP

4、rotectionBoard/保護板主要參數(shù)及測試方法：1210、Schematicdiagram/原理框圖1311、Warranty/保質(zhì)期1412、BatteryCellOperationNotices/電池操作注意事項1413、BatteryShellDesignNotices/電池外殼設(shè)計注意事項1414、NoticeforAssemblingBatteryPack/電池裝配注意事項1515、OtherNotices/其它注意事項1616、UsingBatteryNotes/使用電池注意事項1717、BatteryStorageConditions/電池的存放1818、OtherChe

5、micalReaction/其它的化學(xué)反應(yīng)1819、Notes/注釋18Anycopiesareinvalidwithoutourcompanysapproval本資料未經(jīng)本公司批準(zhǔn)自行影印，視為無效1、ApplicationScope/適用范圍Thisproductspecificationcoverstherequirementsfortherechargeablelithium-ionbatterypackwithprotectioncircuitfordetectingfunctionofover-charge,overdischargeandover-currentmanufactu

6、redandsuppliedbyShenzhenWORLDElectronicCo.,Ltd.本規(guī)格書描述了由深圳市沃爾德電子有限公司設(shè)計的可充電鋰離子電池的規(guī)格技術(shù)參數(shù)，該參數(shù)包括過充電，過放電和過電流等功能參數(shù)。2、BatterySpecificationAmendment/電池規(guī)格書修訂Iftherawmaterials,productionprocessing,productionsystemorbatteryusageenvironments&otherconditionsneedtobechanged,theamendmentsideneedsprovidethewrittenad

7、vicetotheotherside,onlythebothsidescometoagreement,theamendmentwillbeeffective.如果原材料、生產(chǎn)過程、生產(chǎn)系統(tǒng)或電池使用環(huán)境及要求發(fā)生改變，提出更改方須將改變的信息以書面形式通知對方取得供需雙方同意后再行修訂。3、BatteryTestingConditions/電池測試條件ShenzhenWorldElectronicCo.,Ltdmadethisspecificationforthelithium-ionrechargeablebatteryproducedbyus,inordertoavoidingerrors

8、causedbydifferenttestingmethodsandconditions.對深圳市沃爾德電子有限公司生產(chǎn)的可充電鋰離子二次電池產(chǎn)品的規(guī)格、測試方法進行規(guī)范，避免因測試條件、方法的不同引起誤差。StandardTestConditions/標(biāo)準(zhǔn)測試條件Testshouldbeconductedwithnewbatterieswithinoneweekaftershipmentfromourfactoryandthecellsshallnotbecycledmorethanfivetimesbeforethetest.Uniessotherwisespecified,testing

9、andmeasurementshallbedoneundertemperatureof205Cndrelativehumidityof4575%.測試必須使用出廠時間不超過一個星期的新電池，且未進行過五次以上的充放電循環(huán)。除非特別說明，否則測試需要在溫度205C,相對濕度4575%的條件下進行。MeasuringInstrumentandApparatus/測量器具及設(shè)備DimensionMeasuringInstrument/尺寸測量器具Thedimensionmeasurementshallbeimplementedbyinstrumentswithequalormoreprecision

10、scaleof0.01mm.尺寸測量器具的精度等級應(yīng)不小于0.01mm。Voltmeter（伏特計）Standardclassspecifiedinthenationalstandardormoresensitiveclasshavinginnerimpedancemorethan10k按照國家標(biāo)準(zhǔn)指定規(guī)格等級或采用靈敏度更高的，測量電壓時內(nèi)阻不應(yīng)小于10kQ/V。Ammeter（安培計）Standardclassspecifiedinthenationalstandardormoresensitiveclass.Totalexternalresistanceincludingammetera

11、ndwireislessthan0.01Q.按照國家標(biāo)準(zhǔn)指定規(guī)格等級或采用靈敏度更高的，包括電流表及電線在內(nèi)的總外阻應(yīng)小于0.01Q。ImpedanceMeter（電阻計）Impedanceshallbemeasuredbyasinusoidalalternatingcurrentmethod（1kHzLCRmeter）.內(nèi)阻測試儀測量原理應(yīng)為交流阻抗法（1kHzLCR）。4、BatteryPackBriefIntroduction/電池組概述：CellType類別Lithium-ionrechargeablebattery/可充電鋰離子電池ReferenceStandard/參考標(biāo)準(zhǔn)GB/T

12、18287-2000ProductModel/產(chǎn)品型號WP-AYB-0148.1V/10.4AhCellSpecificationandModel/電芯規(guī)格型號SAMSUNG18650/3.7v/2600mAh5、BatteryPackElectricalSpecification/電池組電性能5.1TestingConditions(UnlessSpeciallyRequirements)測試條件(除非特別規(guī)定)AtmospherePressure:86106kPa大氣壓力：86106kPaThetestingitemsundertheShipmentVoltage()測試項目在出貨電壓下進

13、行()5.2BatteryPackElectricalspecification/電池組電性能NO./序號Items/項目Standards/標(biāo)準(zhǔn)TestingMethods/測試方法1NominalVoltage/標(biāo)稱電壓48.1VFollowGB/T18287-2000按GB/T18287-2000相關(guān)標(biāo)準(zhǔn)2ShipmentVoltage/岀貨電壓Multimeter/萬用表3NominalCapacity/額定容量10.4AhFollowGB/T18287-2000按GB/T18287-2000相關(guān)標(biāo)準(zhǔn)MinimumCapacity最小容量羽0.2AhRestfor0.51houraft

14、erfullycharge,Usingelectricalloadertoconnectwiththebatteryoutputport,anddischargewithconstantcurrent2080mAtillitcantdischarge.Dothecycletimes,ifthereisonetimethatthedischargecapacityisequalormorethan5hours,youcanstop.將電池按標(biāo)準(zhǔn)充電方式充電后靜止0.51小時，以2080mA電流恒流放電至電池不能放電止?？裳h(huán)3次，當(dāng)有一次放電時間達到5小時，即可終止。4出貨容量DeliveryC

15、apacitySOC60%FollowGB/T18287-2000按GB/T18287-2000相關(guān)標(biāo)準(zhǔn)5BatteryinternalImpedanee電池內(nèi)阻Internalresistant忐50mAfter300timescircles350m內(nèi)阻50m300次循環(huán)后350mUnder20CEnvironmentTemperature,theUsageFrequencyofFullyCharge(1KHz),UseACInternalImpedaneetestmachinetotest(HIOKI3555)205C環(huán)境溫度下，完全充電后使用頻率為(1kHz)的交流內(nèi)阻測試儀測量(HIO

16、KI3555)。6StandardChargingCurrent標(biāo)準(zhǔn)充電電流2A恒流恒壓ConstantCurrentandConstantVoltage(CC/CV)電流=2ACurrent=2A電壓=54.6VVoltage=54.6V截止電流=200mAEndCurrent=200mA7AllowedMaxChargingCurrent允許最大充電電流4AAmperemeter電流表AllowedMaxChargingVoltage允許最大充電電壓54.65VVoltameter電壓表8StandardCharge充電模式CC-CVconstantvoltageadapter穩(wěn)壓電源9A

17、llowedMaxDischargingCurrent允許最大持續(xù)放電電流20ADischargingwith20Aformorethan0.05handthetemperatureofbatterypacklessthan30C.可以長時間(大于0.05小時)用20A電流進行放電，放電電流平穩(wěn)且電池PACK的表面溫升30cC。StandardDischarge標(biāo)準(zhǔn)放電放電電流：10ACurrent:10A截止電壓：39VEndVoltage:39VConstantCurrent(CC)恒流OverCurrentProtection過流保護電流800AUsingelectricalloader

18、toconnectwithoutputside,dischargewith為0.1ADischargeforlessthan1sec.以為0.1A電流放電，電池PACK允許放電時間小于1秒。10OverCurrentProtectionDelayTime過流保護延遲時間55.1A,notethebatteryoutputportvoltagewavefigurewithoscilloscope,readoutthetimefromvoltagewavefigurestarttoendwithvoltage“0”.用電子負載連接于電池輸岀端上，在電池PACK以大于過流保護電流值的電流放電，用示波

19、器記錄電池輸出端的電壓波形，讀出電壓從波形開始到電壓突變?yōu)榱闼?jīng)歷的時間。11OverDischargeProtection過放保護恢復(fù)充電恢復(fù)ThebatteryPACKoutputlessthan39V,pleasepromptlytothebatteryPACKcharge.電池PACK輸岀小于39V時，請及時對電池PACK充電。ChargingTemperatureProtection充電溫度保護45CSetaccordingtonationalstandardorproductsrequirements根據(jù)國標(biāo)或產(chǎn)品要求設(shè)定12充電恢復(fù)溫度ChargingTemperaturePro

20、tectionRelease40CSetaccordingtonationalstandardorproductsrequirements根據(jù)國標(biāo)或產(chǎn)品要求設(shè)定放電溫度保護DischargingTemperatureProtection65CSetaccordingtonationalstandardorproductsrequirements根據(jù)國標(biāo)或產(chǎn)品要求設(shè)定放電恢復(fù)DischargingTeProtection溫度jmperatureRelease55CSetaccordingtonationalstandardorproductsrequirements根據(jù)國標(biāo)或產(chǎn)品要求設(shè)定Leng

21、th:長度197.56mm13Dimension外形尺寸Width:寬度119.062mmVerniercaliper游標(biāo)卡尺Thick:厚度167.03mm14DischargeTemperatureCharacteristics放電溫度特性Theratiobetweendischargecapacityandchargecapacityshouldbenotlessthanthefollowingvalue.放電容量與充電容量的比值應(yīng)大于或等于下表數(shù)值A(chǔ)t20Cdischargethebatterywiththecurrentof2Atothecut-offvoltageandrecord

22、chargecapacity.Storethebatteryatthefollowingtemperaturefor2handdischargethebatterywith2Atothecut-offvoltage.在(205oC)條件下，以2A恒流放電至電池不能放電后，完全充電，記錄充電容量，將充滿電的電池在下表所列的溫度條件下恒溫2小時，以2A恒流放電至電池不能放電止。DischargeCurrent放電電流DischargeTemperature放電溫度-20oC0oC25oC55oC2A60%80%100%95%15Weight重量(g)Electronicscale電子秤16Oper

23、atingTemperature工作溫度Charge:0to45C/4585%RH充電：045C/4585%RHDischarge:-20to60C/4585%RH放電：-2060C/4585%RHTemperature&HumidityInstruments溫濕度計17StorageTemperature儲存溫度1month:-20to55C一個月：-20C55C3month:-20to45C三個月：-20C45COveroneyear:-5to30C一年以上：-530C、4585%RH6、BatteryPackReliabilityTesting/電池組可靠性試驗6.1TestingCon

24、dition(UniessSpecialRequirements)測試條件(除非特別規(guī)定)AtmospherePressure:86106kPa大氣壓力：86106kPaAlltestingunderfullcapacity()測試項目在充滿電狀態(tài)下進行()6.2ReliabilityTest/電池組可靠性試驗No.序號Item項目TestingConditionsandMethod測試方法及條件Standard標(biāo)準(zhǔn)1FreeFallTesting自由跌落試驗Fallthebatteryfreelyfromaheightof1m(minimumheight)ontoan18mmthicknes

25、sboardplacedonthecementfloor.Thetestistobecarriedoutonsixdirections(x,y,zaxes).將充滿電的電池PACK從1.0m的高度上跌落到放置在水泥地面上的18mm厚的硬木板上，每面跌落1次，6個面都要跌落。Theappearaneeofbatteryshouldnotleakage,reakorexplosion電池外觀不開裂，電性能正常。內(nèi)部電芯不破裂、不起火；固定可靠。2VibrationTesting振動試驗將充滿電的電池固定在振動平臺上，在三個相互垂直的方向按振幅0.8mm的諧振形式進行振動，頻率在10-55HZ以伯z

26、/min的速率變化，往復(fù)振動30分鐘。Theappearaneeofbatteryshouldnotleakage,breakorexplosion電池外觀不開裂，電性能正常。內(nèi)部電芯不破裂、不起火；固定可靠。3HighTemperature高溫性能Achargedbatteryisplacedinanovenfor2hoursat55塑cC,thendischargedata0.5Ccurrenttotheterminationvoltage.在552oC條件下，將標(biāo)準(zhǔn)充電后的電芯放入高溫箱中2h后，再以1C電流放電至終止電壓。Discharge85percentoftheoriginalc

27、apacity.可放出初始容85%.4LowTemperature低溫性能Achargedbatteryisplacedinathermalchamberfor2hoursat-10cC2cC;thendischargedat0.1Ctotheterminationvoltage.在-102oC條件下，將標(biāo)準(zhǔn)充電后的電芯放入低溫箱中2h后，再以0.2C電流放電至終止電壓。Dischargemorethan70percentoftheoriginalcapacity.可放出初始容量的70%(-10cC)以上.5ConstantHumidity&TemperatureTesting恒定濕熱試驗Pl

28、aceafullchargedbatteryundertheenvironmentsof40oCand90%-1Ctothecut-offvoltage.將充滿電的電池在40oC、相對濕度90%95%的環(huán)境中放置48小時后，在室溫20oC放置2小時。以1C電流放電到電池不能放電.Thebatteryshouldbenoremarkablebreakage,distortion.Dischargetimeshouldnotlessthan36mins電池外觀應(yīng)無變形、爆裂，放電時間應(yīng)不低于36分鐘。6High&LowTemperatureStorage高低溫貯存laceafullchargedb

29、atteryinaovenwith552oCfor士2hours,thenkeepitunder205oCfor4rs,thenplaceitinaovenwith-202士for2hours,thenkeepfor4hoursunder205oC,cycleashightemperature-normaltemperature-lowtemperature-normaltemperature-hightemperaturefor10times電池充滿電后，將電池放入552oC的高溫箱中恒溫2小時，再在環(huán)境溫度205oC下放置4小時，然后放入-202cC的低溫箱中恒溫2小時，再在環(huán)境溫度205

30、oC下放置4小時，繼續(xù)按高溫常溫一低溫一常溫一高溫循環(huán)10次。Thebatteryshouldbenoremarkablebreakage,distortion.Andcharge/dischargenormally電池外觀無變形或爆裂現(xiàn)象，電池充放電正常。7Humidityandheattest濕度和熱度測試Achargedbatteryisplacedinaboxfor48hourswherethetemperatureis402oCandtherelativehumidityis90%95%；將標(biāo)準(zhǔn)充電后的電芯放入溫度為40+2oC，相對濕度為90%95%的箱子中，保持48h。Noexp

31、losion,nofire無爆炸、無起火8CycleLife循環(huán)壽命以0.5C電流恒流放電至電池不能放電止，再以標(biāo)準(zhǔn)電流將其充電到規(guī)定限制電壓，靜止15分鐘，以0.5C電流恒流放電至電池不能放電止，放電結(jié)束后，靜止15分鐘，再進行下次充放電循環(huán)，直至300次循環(huán)。第301次電池以0.5C電流恒流放電容量為320mAh。DischargeCapacity為320mAh放電容量為320mAh9Heatshock熱沖擊Thecellisplacedinathermalchamber.Temperatureisraisedto120oCattherateof(52dC)/nnandheldfor10m

32、inutes,thencooledtoroomtemperatureattherateof52cC/min.士電池置于熱箱中，溫度以(5i2度)/min的速率升至120士2度并保溫10min,再以52度/min的速度降至室溫。Noexplosion,nofire無爆炸、無起火10ChargeRetention電荷保持能力At20Ccompletelychargeandstoreitfor28days,andthendischargeitwith0.5Ctothecut-offvoltage.完全充電后在環(huán)境溫度為205C的條件下，儲存28天，然后進行0.5C恒流放電至電池不能放電止。remai

33、ncapacity為840mAh剩余容量為840mAh7、BatteryPackSecurityTesting/電池組安全性試驗No.序號Item項目TestingConditionsandMethods測試方法及條件Standard標(biāo)準(zhǔn)1Over-charge過充電Afterstandardcharging,thecellisconductedfor8hourswhiletheconstantvoltageisheldat65VandstandardchargingcurrentflowsNoexplosion,nofirethroughit.將標(biāo)準(zhǔn)充電后的電芯，用恒定電壓65V和標(biāo)準(zhǔn)充電電

34、流給電芯進行加壓8hoNoexplosion,nofire無爆炸、無起火2Over-DischargeProtectionTest過放保護試驗Dischargethebatteryattherateof0.2Cwiththeloadof30*13Qfor24h.Chargingfor10secwithspecifiedadapter,andcheckthevoltage(為0V)將充滿電的電池，以0.2C放電至電池不能放電后，外接30*13Q負載放電24h。再對電池充電10秒鐘，電壓應(yīng)該克0VNoexplosion,nofire無爆炸、無起火3Short-circuit短路Usearesist

35、orwith0.1QtomakethebatteryshortcircuitforTheappearanceandcharacteristicsarenormal將充滿電的電池，用小于0.1Q電阻器短路電池PACK輸岀端正負極1h,電池外觀和性能正常不變。thebatteryshouldbeno1rema-rkablebreakage,distortion.Andchargenormally。Voltage30V電池不爆炸、不起火。外觀正常，電壓30V4ImpactTest沖擊試驗Placeafullchargedbatteryonaflatandputastainlesssteelstick

36、(Diameter7.9mm)inthemiddleofthebatteryupright.Beatthesteelstickwith10Kg將充滿電的電池放置在一個平面上，用一個直徑為7.9mm不銹鋼棒豎放在電池正中間，用一個10Kg的力作用在不銹鋼棒上。Noexplosion,nofire無爆炸、無起火8、ComponentDrawing/組件圖紙Assemblydiagram（nottoscale）裝配尺寸圖（不按比例）i肓竺疽茴!，iMEir：口托了.01土2Thelabelscontentsandsize（標(biāo)貼內(nèi)容及尺寸）WithoutPackagingMethod（包裝方式）Und

37、etermined待定9、MainSpecifications&TestingMethodsofProtectionBoard電池保護板主要參數(shù)、標(biāo)準(zhǔn)及測試方法：TestingConditions測試條件：Temperature：20TC溫度：20CRelativeHumidity:4575%相對濕度：4575%Atmospherepressure：86106kPa大氣壓力：86106kPa9.2MainSpecifications&TestingMethodsofProtectionBoard保護板主要參數(shù)及測試方法NO.（符號）Name（名稱）MIN.（最小值）TYP（典型值）MAX.（最

38、大值）Unit（單位）1OverChargeVoltage過充保護單節(jié)電壓4.254.2754.30V2OverChargeVoltage過充釋放單節(jié)電壓4.054.104.15V3OverDischargeVoltage過放保護單節(jié)電壓2.402.502.60V4OverDischargeReleaseVoltage過放釋放單節(jié)電壓2.903.003.10V5CurrentThreshold過流值708090A6SupplyCurrent自耗電流200A7InternalResistaneeinNormalOperation導(dǎo)通內(nèi)阻3050mQ9.3TheconnectionmodeofPC

39、Mandcells/PCM與電芯的接線方式符號Symbol說明Explanation符號Symbol說明ExplanationB+/P+/B13接電池輸出/充電輸入的正端Batteryoutput/chargingpositivepoleC-充電負極ChargecathodeP-接電池輸出的負端BatteryoutputnegativepoleB1-B13電芯1負極到電芯13正極1jointcellnegativepoleand10jointcellpositivepoleB-接第1節(jié)電芯負極1jointcellnegativepoleBSCL/L-：:DALCC：E9.4nterfacede

40、finitionofPCM/PCM接口定義：OL11*QT-Lb/ti,MJ21134b10、Schematicdiagram/原理框圖：Schematicdiagram/原理框圖:PACK+srSCLGNC工T:上:一丁電池組+保護坂通訊口10.2Layout/PCB圖:偌護坂迪制電路rMT配電保示丸電保護Iywvwwvwx上STWW醫(yī)原11、Warranty/保修期Thedeliveryperiodfrombatterydatefor12monthsIfthebatteryisprovedinmanufacturingprocessdefectformationratherthantheu

41、serbyuseofabuseanderrorcaused.Ourcompanyisresponsibleforreplacementbattery.電池的保質(zhì)期從出貨之日算起為12個月。如果證明電池的缺陷是在制造過程中形成的而不是由于用戶濫用及錯誤使用造成，本公司負責(zé)退換電池。12、BatteryCellOperationNotices/電池操作注意事項Prohibitionshortcircuit/禁止電池短路Nevermakeshortcircuitcell.Itgeneratesveryhighcurrentwhichcausesheatingofthecellsandmaycause

42、electrolyteleakage,gassingorexplosionthatareverydangerous.TheLItabsmaybeeasilyshort-circuitedbyputtingthemonconductivesurface.Suchoutershortcircuitmayleadtoheatgenerationanddamageofthecell.AnappropriatecircuitrywithPCBshallbeemployedtoprotectaccidentalshortcircuitofthebatterypack.避免電池短路。短路會產(chǎn)生很高的電流而使

43、電池發(fā)熱以及電解液泄漏，產(chǎn)生有毒氣體或爆炸是非常危險的。極片連接在導(dǎo)電物體表面很容易短路，外部短路會導(dǎo)致發(fā)熱及損害電池。選用一個適當(dāng)?shù)谋Ｗo電路可以在意外短路時保護電池。Mechanicalshock/機械撞擊Falling,hitting,bending,etc.maycausedegradationofLIcharacteristics.跌落、碰撞、彎曲等等都可能會降鋰電池的性能。Handlingoftabs/極片操作注意事項Thebatterytabsarenotsostubbornespeciallyforaluminumtab.Dontbendtab.Donotbendtabsunne

44、cessarily.極片的機械強度并非異常堅固，特別是鋁片。沒有必要時禁止彎折極片。BatteryShellDesignNotices/電池外殼設(shè)計注意事項Packtoughness/外殼堅韌度BatterypackshouldhavesufficientstrengthandtheLIcellinsideshouldbeprotectedfrommechanicalshocks.電池外殼應(yīng)該有足夠的機械強度使電池免受機械撞擊。Cellfixing/電池的固定TheLIcellshouldbefixedtothebatterypackbyitslargesurfacearea.Nocellmo

45、vementinthebatterypackshouldbeallowed.電池最大面積的一面應(yīng)該固定在外殼上，安裝后電池不能有松動。Insidedesign/外殼內(nèi)部設(shè)計NosharpedgecomponentsshouldbeinsidesthepackcontainingtheLIcell.外殼內(nèi)安裝電池的部位不應(yīng)有鋒銳邊。Formishaps/針對意外事件Batterypackshouldbedesignednottogenerateheatevenwhenleakageoccursduetomishaps.IsolatePCB(ProtectionCircuitModule)from

46、leakedelectrolyteasperfectlyaspossible.Avoidnarrowspacingbetweenbarecircuitpatternswithdifferentvoltage.(Includingaroundconnector)LIbatteryshouldnothaveliquidfromelectrolyte,butincaseIfleakedelectrolytetouchbarecircuitpatterns,higherpotentialterminalmaterialmaydissolveandprecipitateatthelowerpotenti

47、alterminal,andmaycauseshortcircuit.ThedesignofthePCBmusthavethiscovered.發(fā)生意外時外殼設(shè)計應(yīng)考慮即使在電池出現(xiàn)漏液時也不會發(fā)熱。盡量把保護電路與滲漏的電解液隔離開。在不同的電壓情況下避免出現(xiàn)小間距的裸露電路包括插頭周圍。電池不應(yīng)該有來自電解液的液體，但是一但發(fā)生電解液滲漏觸及裸露電路，高電勢端接子材料可能會溶解然后沉淀到低電勢端接子，可能會造成短路。保護板的設(shè)計必須含有覆蓋保護層。14、NoticeforAssemblingBatteryPack/電池裝配注意事項Shocks,hightemperature,orconta

48、ctsofsharpedgecomponentsshouldnotbeallowedinbatterypackassemblingprocess.在電池裝配過程中不允許撞擊、高溫或接觸尖銳部分。Cellconnection電芯的連接UltrasonicweldingorspotweldingisrecommendedforLItabconnectionmethod.BatterypackshouldbedesignedthatshearforcearenotappliedtotheLItabs.IfapplymanualsoldermethodtoconnecttabwithPCM,below

49、noticeisveryimportanttoensurebatteryperformanee:hesolderironshouldbetemperaturecontrolledandESDsafe;Solderingtemperatureshouldnotexceed350C;SolderingtimeshouldnotbeIongerthan3s;Solderingtimesshouldnotexceed5times,Keepbatterytabcolddownbeforenexttimesoldering;Directlyheatcellbodyisstrictlyprohibited,

50、Batterymaybedamagedbyheataboveapprox.100C建議使用超聲波或點焊焊接方法；外殼設(shè)計應(yīng)使極片不受外力。如果使用人工焊接保護板，下面的注意事項對于確保電池性能非常重要：鉻鐵的溫度必須可控且可防靜電；接時鉻鐵的溫度不能超過350度；焊錫時間不能超過3秒鐘；焊錫次數(shù)不能超過5次，待極片冷卻后才能進行下一次焊錫；嚴(yán)禁直接加熱電芯，高于100度會損害電芯。電芯的安裝CellinstallationThecellshouldbefixedtothebatterypackbyitslargesurfacearea.Thereshouldbenosharpedgesatth

51、eassemblycontactarea.Cellsmustbeheldfirmlyinthebatterypack;movementisnotallowed.應(yīng)將電芯的寬面安裝在外殼內(nèi)；裝電芯的位置不能有毛刺和尖銳邊角；電芯不能在殼內(nèi)活動。Cellconnection/電池連接Directsolderingofwireleadsordevicestothecellisstrictlyprohibited.Leadtabswithpre-solderedwiringshallbespotweldedtothecells.Directsolderingmaycausedamageofcompon

52、ents,suchasseparatorandinsulator,byheatgeneration.嚴(yán)禁直接焊接引線或設(shè)備到電池上。極片在焊接引線之前應(yīng)該先點焊到電池上，直接與電池?zé)岷附?，產(chǎn)生的熱量會使電池的隔離體及絕緣體受損。Preventionofshortcircuitwithinabatterypack/電池內(nèi)部的短路預(yù)防Enoughinsulationlayersbetweenwiringandthecellsshallbeusedtomaintainextrasafetyprotection.Thebatterypackshallbestructuredwithnoshortcir

53、cuitwithinthebatterypack,whichmaycausegenerationofsmokeorfiring.在電池和引線之間應(yīng)該有足夠的絕緣層用于安全保護。電池的包裝構(gòu)成應(yīng)沒有導(dǎo)致起煙起火的短路情況。15、OtherNotices/其它注意事項！Prohibitionofdisassembly/禁止拆卸NeverdisassemblethecellsThedisassemblingmaygenerateinternalshortcircuitinthecell,whichmaycausegassing,firing,explosion,orotherproblems.Ele

54、ctrolyteisharmfulLIbatteryshouldnothaveliquidfromelectrolyteflowing,butincasetheelectrolytecomeintocontactwiththeskin,oreyes,physiciansshallflushtheelectrolyteimmediatelywithfreshwaterandmedicaladviceistobesought.)不要拆卸電池。拆卸電池會發(fā)生電池內(nèi)部短路，會引起起火、爆炸、有害氣體或者其它問題。)電解液是有害的萬一電解液沾到皮膚、進入眼睛，應(yīng)立即用清水沖洗以及求助醫(yī)生。Prohibi

55、tionofdumpingofcellsintofire/不要把電池傾倒于火中Neverincineratenordisposethecellsinfire.Thesemaycauseexplosionofthecells,whichisverydangerousandisprohibited.不要焚毀電池，否則會致電池爆炸，這個很危險，必須禁止。Prohibitionofcellsimmersionintoliquidsuchaswater/禁止浸泡電池Thecellsshallneverbesoakedwithliquidssuchaswater,seawater,drinkssuchas

56、softdrinks,juices,coffeeorothers.請不要把電池浸泡在液體當(dāng)中，像清水、海水，及非酒精飲料、果汁、咖啡或者其它的飲料。Batterycellsreplacement/更換電池Thebatteryreplacementshallbedoneonlybyeithercellssupplierordevicesupplierandneverbedonebytheuser.更換電池應(yīng)由電池生產(chǎn)商或設(shè)備供應(yīng)商完成，用戶不要自行更換。Prohibitionofuseofdamagedcells/禁止使用損壞的電池Thecellsmightbedamagedduringship

57、pingbyshock.Ifanyabnormalfeaturesofthecellsarefoundsuchasdamagesinaplasticenvelopofthecell,deformationofthecellpackage,smellingofanelectrolyte,anelectrolyteleakageandothers,thecellsshallneverbeusedanymore.TheCellswithasmelloftheelectrolyteoraleakageshallbeplacedawayfromfiretoavoidfiringorexplosion.電

58、池可能在出貨途中碰撞而受損。如果發(fā)現(xiàn)電池有異常，例如包裝損壞、電池包裹變形，有電解液的味道、發(fā)現(xiàn)漏液等等，不要再使用這些電池。電池如果有電解液的味道或者出現(xiàn)漏液，電池放置應(yīng)該遠離火源避免起火及爆炸。16、UsingBatteryNotes/使用電池注意事項16.1Handlingofcells:Dontchargethecellsandkeeptheminachargedstateforalongtime.(Displayunitsshoulddismantlethebattery)Avoidanyshort-circuit.Itwillcausetheleadstogethotandlose

59、electronicfunctions.Softpackageiseasilydamagedbysharpobjectssuchasneedlesandknives.Avoidtouchingthecellswithsharpobjectswhenhandlingandstoring.Nexttotheleadsisthesealededge.Dontbendorfoldthesealingedgeasitissensitivetomovement.Dontopenthefoldededgeonthesidesofthecell.Dontbendthetabsasthetabsaresensitive.Avoidmechanicalshocktothecells.Dontputthecellsintoanoven,washingmachineoranyhigh-voltagecontainer.Dontuseachargerwithoutasafetycertification.Useonlyarecommendedcharger.Youshouldimmediatelystopchargingifthecelloverheats,emitsanodor,changescol