DEK印刷機操作培訓教材

DEK培訓教材操作注意事項Rev:A準備:陳小高審核:批準:日期:2016.04.30操作主畫面的識別開關機調(diào)程序換鋼網(wǎng)換頂針加錫膏安裝與清洗刮刀換清潔紙與溶劑照識別點注意事項操作主畫面的識別(1)主畫面的識別(2)Mode印刷模式,有自動Auto,過板NoPrint,只刷一塊板Single,手動Step,共四種.Product程式名23C012A.代表PCB料號K023C012,

版本A.Temperature溫度Humidity相對濕度CycleTime:14.49s:18.04s其中14.49s為印刷上一塊PCB所花的時間(不包括等板時間).FrontPrintSpeed前印刷速度RearPrintSpeed后印刷速度主畫面的識別(3)FrontPressure

前刮刀壓力

RearPressure

后刮刀壓力SeparationSpeed

分離速度Clean1CountRate:4/10清潔頻率為每刷十塊 PCB擦一次鋼網(wǎng),現(xiàn)在已刷了四塊.PrintDirection

印刷方向,Reverse為向后印刷,Forward為向前印刷.開機將主電源開關順時針旋轉90度至垂直位置.出現(xiàn)按亮‘系統(tǒng)鍵’.再約等兩分鐘，機器初始化完畢，出現(xiàn)主操作畫面.檢查主操作畫面，印刷機狀況.檢查第二條提示是否為AUTO.檢查第六條提示是否為當前所要使用的程序名.LoadDataDiagnost關機

按CloseSYSTEM按Yes出現(xiàn)“ITISNOWSAFETOTURNOFFYOURCOMPUTER”畫面時,將主電源開關逆時針旋轉90度至水平位置.調(diào)程序在主畫面,按Setup按LoadData用Left,Right,Up,Down選擇程序名按Load按Exit

,退回主菜單RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintLoadRebuildListLeftRightUpDownExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitLoadRebuildListLeftRightUpDownExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangelanguageExit取出鋼網(wǎng)按OpenCover按ChangeScreen出現(xiàn)‘OpenFrontCoverandRemoveScreen’打開前蓋取出鋼網(wǎng)關上前蓋按亮‘系統(tǒng)鍵’RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換上鋼網(wǎng)

按OpenCover打開前蓋放入鋼網(wǎng)蓋上前蓋按亮‘系統(tǒng)鍵’按ChangeScreen按Exit

,退回主菜單RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExitCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換頂針(1)在主畫面面,按Setup按ChangeTooling按OpenCover打開前蓋放入頂針放入鋼網(wǎng)關上前蓋按亮‘系統(tǒng)鍵’RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitAdjustOpenCoverHomeCleanerBoardStopFullWidthLoadWidthPrintHeightExit換頂針(2)按HomeCleaner按Exit按ChangeScreen按Exit

,退回主菜單AdjustOpenCoverHomeCleanerBoardStopFullWidthLoadWidthPrintHeightExitAdjustOpenCoverRemoveCleanerBoardStopFullWidthLoadWidthPrintHeightExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExit加錫膏(1)按PasteLoad按ManualLoad出現(xiàn)opencoverandloadpaste打開前蓋加錫膏關上前蓋按亮‘系統(tǒng)鍵’RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintManualLoadPrintDirectnExit加錫膏(2)按Continue按Exit

,退回主菜單ContinueManualLoadPrintDirectnExit安裝與清洗刮刀在取出鋼網(wǎng)的時候,松開固定刮刀的兩個螺絲即可取出刮刀.應松開錫膏擋片以對刮刀進行徹底清潔.旋緊螺絲時應注意避免螺絲滑絲.安裝刮刀時應保持兩邊平行.輕拿輕放,避免損壞刮刀.換清潔紙(1)按OpenCover按ChangeScreen出現(xiàn)‘OpenFrontCoverandRemoveScreen’打開前蓋取出鋼網(wǎng)取出舊清潔紙裝好新清潔紙裝回鋼網(wǎng)RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換清潔紙(2)關上前蓋按亮‘系統(tǒng)鍵’按ChangeScreen按Exit,退回主菜單CHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExitCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit換溶劑按OpenCover打開前蓋松開溶劑盒的蓋子加入溶劑裝回溶劑盒的蓋子關上前蓋按亮‘系統(tǒng)鍵’按Exit

,退回主菜單RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintCHANGESCREENBOARDCLAMPSPRIMEPAPERPRIMESOLVENTExit改變印刷模式

在主畫面,按Setup.按Mode,使主畫面左上角的Mode在Auto,NoPrint,Single,Step中轉換.選好后,按Exit

,退回主菜單.RunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExitModeLoadDataEditDataSetupSqueegeeChangeScreenChangeToolingChangeLanguageExit照識別點(1)把印刷模式選為Step.在主菜單中,按Run按AutoBoard按Step按StepRunOpenCoverPasteLoadCleanScreenAdjustSetupmonitormaintAutoBoardManualBoardExitStepSingleExitStepSingleExit照識別點(2)照識別點(3)如果識別點位置偏移較多,可按Adjust調(diào)整識別點座標.如果畫面上找不到識別點,可通過Search

Step手動尋找識別點,直至找到為止.如果錯過,可按SearchReset搜尋位置復位.StepOpenCoverFiducialSetupAdjustSearchStepSearchResetSingleExit注意事項在維護機器前,操作員工必須移走所有放在機器內(nèi)的物品.在完成維護保養(yǎng)后,生產(chǎn)部查看前三板生產(chǎn)情況,判定是否正常生產(chǎn).刮刀刀片有無變形.

OK

注意事項

變形部分刮刀刀片有無凹痕.

OK凹痕部分刮刀刀片有無缺損.

OK

缺損部分如刮刀出現(xiàn)以上幾個方面的任