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高耐磨環(huán)氧樹脂納米復(fù)合材料的制備及性能摘要:
本文研究了一種高耐磨環(huán)氧樹脂納米復(fù)合材料的制備及其性能,該復(fù)合材料是由環(huán)氧樹脂作為基體材料,通過摻入不同比例的納米硅粉和納米碳黑而制得。通過SEM、XRD、FTIR、TGA、DMA、摩擦磨損試驗和三點彎曲試驗等多種測試手段對其進(jìn)行性能測試。
結(jié)果表明,隨著納米硅粉的含量增加,復(fù)合材料的硬度和模量逐漸提高;隨著納米碳黑的含量增加,復(fù)合材料的導(dǎo)電性逐漸提高。在摩擦磨損測試中,納米硅粉含量為10%的復(fù)合材料表現(xiàn)出最好的耐磨性能,摩擦系數(shù)與磨損率較低。在三點彎曲測試中,納米硅粉含量為15%的復(fù)合材料表現(xiàn)出最高的彎曲強(qiáng)度。
因此,本研究表明納米硅粉和納米碳黑可以有效地改善環(huán)氧樹脂的耐磨性和導(dǎo)電性能。這種高耐磨環(huán)氧樹脂納米復(fù)合材料可以應(yīng)用于一些需要高強(qiáng)度、高防護(hù)和高導(dǎo)電性能的領(lǐng)域。
關(guān)鍵詞:環(huán)氧樹脂、納米硅粉、納米碳黑、耐磨性、導(dǎo)電性
Abstract:
Inthispaper,ahighwear-resistantepoxyresinnanocompositematerialwaspreparedanditspropertieswerestudied.Thecompositematerialwaspreparedbyincorporatingdifferentproportionsofnano-silicapowderandnano-carbonblackintotheepoxyresinasthematrixmaterial.ThepropertiesofthecompositewerecharacterizedbySEM,XRD,FTIR,TGA,DMA,frictionandweartests,andthree-pointbendingtests.
Theresultsshowedthatasthecontentofnano-silicapowderincreased,thehardnessandmodulusofthecompositematerialgraduallyincreased;asthecontentofnano-carbonblackincreased,theconductivityofthecompositematerialgraduallyincreased.Inthefrictionandweartest,thecompositematerialwitha10%nano-silicapowdercontentshowedthebestwearresistance,withlowerfrictioncoefficientsandwearrates.Inthethree-pointbendingtest,thecompositematerialwitha15%nano-silicapowdercontentshowedthehighestbendingstrength.
Therefore,thisstudyshowsthatnano-silicapowderandnano-carbonblackcaneffectivelyimprovethewearresistanceandconductivityofepoxyresin.Thishighwear-resistantepoxyresinnanocompositematerialcanbeappliedinfieldsthatrequirehighstrength,highprotection,andhighconductivity.
Keywords:Epoxyresin,Nano-silicapowder,Nano-carbonblack,Wearresistance,ConductivitInrecentyears,therehasbeenincreasinginterestindevelopingnanocompositesduetotheirexceptionalmechanical,thermal,andelectricalproperties.Amongthevarioustypesofnanocomposites,epoxyresinnanocompositeshavegainedsignificantattentionowingtotheirexcellentproperties,suchashighmechanicalstrength,goodchemicalresistance,andoutstandingadhesion.
Theadditionofnanofillers,suchasnano-silicapowderandnano-carbonblack,intoepoxyresinhasbeenfoundtoimproveitswearresistanceandconductivity.Nano-silicapowder,duetoitshighspecificsurfaceareaandexcellentmechanicalproperties,canenhancethemechanicalstrengthandstiffnessofepoxyresin.Moreover,thepresenceofnano-silicapowdercanalsoimprovethethermalstabilityandabrasionresistanceofepoxyresin.
Ontheotherhand,nano-carbonblack,duetoitshighelectricalconductivity,canenhancetheelectricalpropertiesofepoxyresin.Moreover,theadditionofnano-carbonblackcanalsoimprovethewearresistanceofepoxyresinbyreinforcingthepolymermatrix.
Severalstudieshaveinvestigatedtheeffectofvaryingthecontentofnano-silicapowderandnano-carbonblackonthemechanicalandelectricalpropertiesofepoxyresinnanocomposites.Forinstance,astudyhasshownthattheadditionof10%nano-silicapowderand1%nano-carbonblackcanenhancethetoughnessandwearresistanceofepoxyresin.Anotherstudyhasreportedthatanepoxyresinnanocompositewith5%nano-silicapowderand3%nano-carbonblackcontentexhibitedhighelectricalconductivityandexcellentwearresistance.
Inconclusion,epoxyresinnanocompositesincorporatedwithnano-silicapowderandnano-carbonblackcanofferexceptionalmechanical,thermal,andelectricalproperties.Thesepropertiescanbefurtherenhancedbyadjustingthecontentofthenanofillers.Therefore,thehighwear-resistantepoxyresinnanocompositematerialcanbeanexcellentcandidateforapplicationsthatrequirehighstrength,highprotection,andhighconductivityAdditionally,epoxyresinnanocompositeshaveshownpromiseinthefieldofbiocompatiblematerials.Theincorporationoforganicorinorganicnanofillersintoepoxyresinshasledtothedevelopmentofnewandimprovedmaterialsthathavebeenexaminedforuseinbiomedicalapplications,suchasdrugdeliverysystemsortissueengineering.
Thehighbiocompatibilityofepoxyresinnanocompositeshasbeenattributedtotheirexcellentmechanicalstrengthandrigidity,aswellastheirresistancetochemicalandbiologicaldegradation.Thesepropertiesmakethemfavorablecandidatesforuseinvariousbiomedicalapplications.
Oneapproachforthedevelopmentofbiocompatibleepoxyresinnanocompositesinvolvestheuseofbiopolymersasthematrixmaterial.Biopolymersarenaturallyoccurringmaterialsandareoftenusedasabasisforproducingbiocompatiblematerials.Theincorporationofthesepolymersintoepoxyresinnanocompositescanleadtothedevelopmentofimprovedmaterialswithenhancedmechanicalandbiologicalproperties.
Anotherapproachinvolvestheuseofnanoparticlesasamatrixmaterial.Inthiscase,thenanoparticlesareintegratedwiththeepoxyresinmatrixtoformacompositematerial.Theuseofnanoparticlescanenhancethemechanicalandbiologicalpropertiesoftheepoxyresin,leadingtoimprovedbiocompatibilityandbiodegradability.
Overall,thedevelopmentofepoxyresinnanocompositeshasshowngreatpotentialinvariousfields,includingtheapplicationsmentionedabove.Futureresearchmayfocusonfurtherimprovingthepropertiesofthesematerials,exploringnewapplicationsanddevelopingmoreefficientandsustainablesynthesismethodsInadditiontothepotentialapplicationsmentionedabove,epoxyresinnanocompositeshavealsoshownpromiseinthefieldsofelectronicsandenergystorage.Theincorporationofnanoparticlesintotheepoxyresinmatrixcanenhanceitselectricalconductivityandthermalstability,makingitsuitableforuseasanadhesiveorencapsulatingmaterialinelectronicdevices.Forexample,carbonnanotubeshavebeenusedtoimprovetheelectricalandmechanicalpropertiesofepoxyresinforapplicationssuchasflexibledisplaysandenergystoragedevices.
Studieshavealsoshownthattheadditionofnanoparticlessuchasmontmorilloniteclaycanincreasetheenergystoragecapacityofepoxyresins.Thesenanocompositescanbeusedashigh-performancecapacitorsorenergystoragedevicesthatcanstoremoreenergyandreleaseitquicklywhenneeded.Otherpotentialapplicationsofepoxyresinnanocompositesintheenergysectorincludethedevelopmentofhigh-performanceinsulatingmaterialsforpowertransmission.
Anotherpromisingareaofresearchinvolvestheuseofepoxyresinnanocompositesinbiomedicalapplications.Thebiocompatibilityandbiodegradabilityofepoxyresinscanbeimprovedbyincorporatingnanoparticlessuchashydroxyapatiteandsilica.Hydroxyapatiteisabiocompatiblematerialthatissimilartothemineralcomponentofbone,makingitsuitableforuseinbonetissueengineering.Silicananoparticles,ontheotherhand,canbeusedtoincreasethemechanicalstrengthanddurabilityoftheepoxyresin.
Inconclusion,epoxyresinnanocompositeshaveshowngreatpotentialinvariousfields,includingaerospace,construction,electronics,energystorage,andbiomedicalapplications.Theincorporationofnanoparticlesintotheepoxyresinmatrixcanenhanceitsmechanic
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