單片機英文文獻

單片機英文文獻

IntroductionofProgrammablecontrollers

Fromasimpleheritage,theseremarkablesystemshaveevolvedtonotonlyreplaceelectromechanicaldevices,buttosolveanever-increasingarrayofcontrolproblemsinbothprocessandnonprocessindustries.Byallindications,thesemicroprocessorpoweredgiantswillcontinuetobreaknewgroundintheautomatedfactoryintothe1990s.

HISTORY

Inthe1960s,electromechanicaldevicesweretheorderofthedayassfarascontrolwasconcerned.Thesedevices,commonlyknownasrelays,werebeingusedbythethousandstocontrolmanysequential-typemanufacturingprocessesandstand-alongmachines.Manyoftheserelayswereinuseinthetransportationindustry,morespecifically,theautomotiveindustry.Theserelaysusedhundredsofwiresandtheirinterconnectionstoeffectacontrolsolution.Theperformanceofarelaywasbasicallyreliable-atleastasasingledevice.Butthecommonapplicationsforrelaypanelscalledfor300to500ormorerelays,andthereliabilityandmaintenanceissuesassociatedwithsupportingthesepanelsbecameaverygreatchallenge.Costbecameanotherissue,forinspiteofthelowcostoftherelayitself,theinstalledcostofthepanelcouldbequitehigh.Thetotalcostincludingpurchasedparts,wiring,andinstallationlabor,couldrangefrom$30~$50perrelay.Tomakemattersworse,theconstantlychangingneedsofaprocesscalledforrecurringmodificationsofacontrolpanel.

Withrelays,thiswasacostlyprospect,asitwasaccomplishedbyamajorrewiringeffortonthepanel.Inadditionthesechangesweresometimespoorlydocumented,causingasecond-shiftmaintenancenightmaremonthslater.Inlightofthis,itwasnotuncommontodiscardanentirecontrolpanelinfavorofanewonewiththeappropriatecomponentswiredinamannersuitedforthenewprocess.Addtothistheunpredictable,andpotentiallyhigh,costofmaintainingthesesystemsasonhigh-volumemotorvehicleproductionlines,anditbecameclearthatsomethingwasneededtoimprovethecontrolprocess一tomakeitmorereliable,easierto

troubleshoot,andmoreadaptabletochangingcontrolneeds.

Thatsomething,inthelate1960s,wasthefirstprogrammablecontroller.Thisfirst‘revolutionary’systemwandevelopedasaspecificresponsetotheneedsofthemajorautomotivemanufacturersintheUnitedStates.Theseearlycontrollers,orprogrammablelogiccontrollers(PLC),representedthefirstsystemsthat1couldbeusedonthefactoryfloor,2couldhavethere‘logic’

changedwithoutextensiverewiringorcomponentchanges,and3wereeasytodiagnoseandrepairwhenproblemsoccurred.

Itisinterestingtoobservetheprogressthathasbeenmadeinthepast15yearsintheprogrammablecontrollerarea.Thepioneerproductsofthelate1960smusthavebeenconfusingandfrighteningtoagreatnumberofpeople.Forexample,whathappenedtothehardwiredand

electromechanicaldevicesthatmaintenancepersonnelwereusedtorepairingwithhandtools?Theywerereplacedwith‘computers’disguisedaselectronicsdesignedtoreplace

relays.Eventheprogrammingtoolsweredesignedtoappearasrelayequivalentpresentations.Wehavetheopportunitynowtoexaminethepromise,inretrospect,thattheprogrammablecontrollerbroughttomanufacturing.

AllprogrammablecontrollersconsistofthebasicfunctionalblocksshowninFig.10.1.We’llexamineeachblocktounderstandtherelationshiptothecontrolsystem.Firstwelookatthecenter,asitistheheart(oratleastthebrain)ofthesystem.Itconsistsofamicroprocessor,logicmemoryforthestorageoftheactualcontrollogic,storageorvariablememoryforusewithdatathatwillordinarilychangeasafunctionpowerfortheprocessorandmemory.NextcomestheI/Oblock.ThisfunctiontakesthecontrollevelsignalsfortheCPUandconvertsthemtovoltageandcurrentlevelssuitableforconnectionwithfactorygradesensorsandactuators.TheI/Otypecanrangefromdigital(discreteoron/off),analog(continuouslyvariable),oravarietyofspecialpurpose‘smart’I/Owhicharededicatedtoacertainapplicationtask.Theprogrammerisshownhere,butitisnormallyusedonlytoinitiallyconfigureandprogramasystemandisnotrequiredforthesystemtooperate.Itisalsousedintroubleshootingasystem,andcanprovetobeavaluabletoolinpinpointingtheexactcauseofaproblem.ThefielddevicesshownhererepresentthevarioussensorsandactuatorsconnectedtotheI/O.Thesearethearms,legs,eyes,andearsofthesystem,includingpushbuttons,limitswitches,proximityswitches,photosensors,thermocouples,RTDS,positionsensingdevices,andbarcodereaderasinput;andpilotlights,displaydevices,motorstarters,DCandACdrives,solenoids,andprintersasoutputs.Nosingleattemptcouldcoveritsrapidlychangingscope,butthreebasiccharacteristicscanbeexaminedtogiveclassifyanindustrialcontroldeviceasaprogrammablecontroller.

Itsbasicinternaloperationistosolvelogicfromthebeginningofmemorytosomespecifiedpoint,suchasendofmemoryorendofprogram.Oncetheendisreached,theoperationbeginsagainatthebeginningofmemory.Thisscanningprocesscontinuesfromthetimepowerissuppliedtothetimeititremoved.

Theprogramminglogicisaformofarelayladderdiagram.

Normallyopen,normallyclosedcontacts,andrelaycoilsareusedwithinaformatutilizingaleftandarightverticalrail.Powerflow(symbolicpositiveelectronflow)isusedtodeterminewhichcoiloroutputsareenergizedordeenergized.

Themachineisdesignedfortheindustrialenvironmentfromitsbasicconcept;thisprotectionisnotaddedatalaterdate.TheindustrialenvironmentincludesunreliableACpower,hightemperatures(0to60degreeCelsius),extremesofhumidity,vibrations,RFnoise,andothersimilarparameters.Generalapplicationareas

PinDescription

Description

Theprogrammablecontrollerisusedinawidevarietyofcontrolapplicationstoday,manyofwhichwerenoteconomicallypossiblejustafewyearsago.Thisistruefortwogeneralreasons:1therecosteffectiveness(thatis,thecost

perI/Opoint)hasimproveddramaticallywiththefallingpricesofmicroprocessorsandrelatedcomponents,and2theabilityofthecontrollertosolvecomplexcomputationandcommunicationtaskshasmadeitpossibletouseitwhereadedicatedcomputerwaspreviouslyused.

Applicationsforprogrammablecontrollerscanbecategorizedinanumberofdifferentways,includinggeneralandindustrialapplicationcategories.Butitisimportanttounderstandtheframeworkinwhichcontrollersarepresentlyunderstoodandusedsothatthefullscopeofpresentandfutureevolutioncanbeexamined.Itisthroughthepowerofapplicationsthatcontrollerscanbeseenintheirfulllight.Industrialapplicationsincludemanyinbothdiscretemanufacturingandprocessindustries.Automotiveindustryapplications,thegenesisoftheprogrammablecontroller,continuetoprovidethelargestbaseofopportunity.Otherindustries,suchasfoodprocessingandutilities,providecurrentdevelopmentopportunities.

Therearefivegeneralapplicationareasinwhichprogrammablecontrollersareused.Atypicalinstallationwilluseoneormoreoftheseintegratedtothecontrolsystemproblem.Thefivegeneralareasareexplainedbrieflybelow.

TheAT89C51isalow-power,high-performanceCMOS8-bitmicrocomputerwith4KbytesofFlashprogrammableanderasablereadonlymemory(PEROM).ThedeviceismanufacturedusingAtmel’shigh-densitynonvolatile

memorytechnologyandiscompatiblewiththeindustry-standardMCS-51instructionsetandpinout.Theon-chipFlashallowstheprogrammemorytobereprogrammedin-systemorbyaconventionalnonvolatilememory

programmer.Bycombiningaversatile8-bitCPUwithFlashonamonolithicchip,theAtmelAT89C51isapowerfulmicrocomputerwhichprovidesahighly-flexibleandcost-effectivesolutiontomanyembeddedcontrolapplications.

Functioncharacteristic

TheAT89C51providesthefollowingstandardfeatures:4KbytesofFlash,128bytesofRAM,32I/Olines,two16-bittimer/counters,afivevectortwo-levelinterruptarchitecture,afullduplexserialport,on-chiposcillatorandclockcircuitry.Inaddition,theAT89C51isdesignedwithstaticlogicforoperationdowntozerofrequencyandsupportstwosoftwareselectablepowersavingmodes.TheIdleModestopstheCPUwhileallowingtheRAM,timer/counters,serialportandinterruptsystemtocontinuefunctioning.ThePower-downModesavestheRAMcontentsbutfreezestheoscillatordisablingallotherchipfunctionsuntilthenexthardwarereset.

VCC:Supplyvoltage.

GND:Ground.

Port0:

Port0isan8-bitopen-drainbi-directionalI/Oport.Asanoutputport,eachpincansinkeightTTLinputs.When1sarewrittentoport0pins,thepinscanbeusedashighimpedanceinputs.Port0mayalsobeconfiguredtobethemultiplexedloworderaddress/databusduringaccessestoexternalprogramanddatamemory.InthismodeP0hasinternalpullups.Port0alsoreceivesthecodebytesduringFlashprogramming,andoutputsthecodebytesduringprogramverification.Externalpullupsarerequiredduringprogramverification.

Port1

Port1isan8-bitbi-directionalI/Oportwithinternalpullups.ThePort1outputbufferscansink/sourcefourTTLinputs.When1sarewrittentoPort1pinstheyarepulledhighbytheinternalpullupsandcanbeusedasinputs.Asinputs,Port1pinsthatareexternallybeingpulledlowwillsourcecurrent(IIL)becauseoftheinternalpullups.Port1alsoreceivesthelow-orderaddressbytesduringFlashprogrammingandverification.

Port2

Port2isan8-bitbi-directionalI/Oportwithinternalpullups.ThePort2outputbufferscansink/sourcefourTTLinputs.When1sarewrittentoPort2pinstheyarepulledhighbytheinternalpullupsandcanbeusedasinputs.Asinputs,Port2pinsthatareexternallybeingpulledlowwillsourcecurrent,becauseoftheinternalpullups.Port2emitsthehigh-orderaddressbyteduringfetchesfromexternalprogrammemoryandduringaccessestoexternaldatamemorythatuse16-bitaddresses.Inthisapplication,itusesstronginternalpullupswhenemitting1s.Duringaccessestoexternaldatamemorythatuse8-bitaddresses,Port2emitsthecontentsoftheP2SpecialFunctionRegister.Port2alsoreceivesthehigh-orderaddressbitsandsomecontrolsignalsduringFlashprogrammingandverification.

Port3

Port3isan8-bitbi-directionalI/Oportwithinternalpullups.ThePort3outputbufferscansink/sourcefourTTLinputs.When1sarewrittentoPort3pinstheyarepulledhighbytheinternalpullupsandcanbeusedasinputs.Asinputs,Port3pinsthatareexternallybeingpulledlowwillsourcecurrent(IIL)becauseofthepullups.Port3alsoservesthefunctionsofvariousspecialfeaturesoftheAT89C51aslistedbelow:

Port3alsoreceivessomecontrolsignalsforFlashprogrammingandverification.

RST

Resetinput.Ahighonthispinfortwomachinecycleswhiletheoscillatorisrunningresetsthedevice.

ALE/PROG

AddressLatchEnableoutputpulseforlatchingthelowbyteoftheaddress

duringaccessestoexternalmemory.Thispinisalsotheprogrampulseinput(PROG)duringFlashprogramming.InnormaloperationALEisemittedataconstantrateof1/6theoscillatorfrequency,andmaybeusedforexternaltimingorclockingpurposes.Note,however,thatoneALEpulseisskippedduringeachaccesstoexternalDataMemory.

Ifdesired,ALEoperationcanbedisabledbysettingbit0ofSFRlocation8EH.Withthebitset,ALEisactiveonlyduringaMOVXorMOVCinstruction.Otherwise,thepinisweaklypulledhigh.SettingtheALEdisablebithasnoeffectifthemicrocontrollerisinexternalexecutionmode.

PSEN

ProgramStoreEnableisthereadstrobetoexternalprogrammemory.WhentheAT89C51isexecutingcodefromexternalprogrammemory,PSENisactivatedtwiceeachmachinecycle,exceptthattwoPSENactivationsareskippedduringeachaccesstoexternaldatamemory.

EA/VPP

ExternalAccessEnable.EAmustbestrappedtoGNDinordertoenablethedevicetofetchcodefromexternalprogrammemorylocationsstartingat0000HuptoFFFFH.Note,however,thatiflockbit1isprogrammed,EAwillbeinternallylatchedonreset.EAshouldbestrappedtoVCCforinternalprogramexecutions.Thispinalsoreceivesthe12-voltprogrammingenablevoltage(VPP)duringFlashprogramming,forpartsthatrequire12-voltVPP.

XTAL1

Inputtotheinvertingoscillatoramplifierandinputtotheinternalclockoperatingcircuit.

XTAL2

Outputfromtheinvertingoscillatoramplifier.

OscillatorCharacteristics

XTAL1andXTAL2aretheinputandoutput,respectively,ofaninvertingamplifierwhichcanbeconfiguredforuseasanon-chiposcillator,asshowninFigure1.Eitheraquartzcrystalorceramicresonatormaybeused.Todrivethedevicefromanexternalclocksource,XTAL2shouldbeleftunconnectedwhileXTAL1isdrivenasshowninFigure2.Therearenorequirementsonthedutycycleoftheexternalclocksignal,sincetheinputtotheinternalclockingcircuitryisthroughadivide-by-twoflip-flop,butminimumandmaximumvoltagehighandlowtimespecificationsmustbeobserved.

Figure1.OscillatorConnectionsFigure2.ExternalClockDriveConfiguration

IdleMode

Inidlemode,theCPUputsitselftosleepwhilealltheonchipperipheralsremainactive.Themodeisinvokedbysoftware.Thecontentoftheon-chip

RAMandallthespecialfunctionsregistersremainunchangedduringthismode.Theidlemodecanbeterminatedbyanyenabledinterruptorbyahardwarereset.Itshouldbenotedthatwhenidleisterminatedbyahardwarereset,thedevice