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水印
人人文庫
NATIONALSTANDARD
OFTHEPEOPLE'SREPUBLICOFCHINA
TECHNICALCODEFORFIBREREINFORCEDPLASTICS
EQUIPMENTANDPIPINGENGINEERING
GB51160-2016
DevelopedbyBranchofChemicalIndustry,ChinaAssociationforEngineering
ConstructionStandardization
ApprovedbyTheMinistryofHousingandUrbanRuralDevelopmentof
-
thePeople'sRepublicofChina
ImplementationDateAugust1,2016水印
人人文庫
ChinaPlanningPress
Beijing2021
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2016
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2021
byChinaPlanningPress
rd
,,水印
3FloorCTowerGuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJingyintangGraphicPrintingCenter
?2016bytheMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymeans人人文庫,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-1270-5
中華人民共和國住房和城鄉(xiāng)建設部公告
2021年第11號
住房和城鄉(xiāng)建設部關于發(fā)布《纖維增強
塑料設備和管道工程技術規(guī)范》
等7項工程建設標準英文版的公告
現(xiàn)批準《纖維增強塑料設備和管道工程技術規(guī)范》(GB51160-2016)、《工業(yè)企業(yè)電氣設備
抗震鑒定標準》(GB50994-2014)、《石油庫設計文件編制標準》(GB/T51026-2014)、《石油化
工工程地震破壞鑒定標準》(GB50992-2014)、《鋼鐵工業(yè)環(huán)境保護設計規(guī)范水印》(GB50406-
2017)、《鋼鐵工業(yè)資源綜合利用設計規(guī)范》(GB50405-2017)、《尾礦設施設計規(guī)范》
(GB50863-2013)英文版。工程建設標準英文版與中文版出現(xiàn)異議時,以中文版為準。
以上7項工程建設標準英文版由住房和城鄉(xiāng)建設部組織中國計劃出版社有限公司出版發(fā)行。
中華人民共和國住房和城鄉(xiāng)建設部
2021年1月25日
人人文庫
AnnouncementoftheMinistryofHousingandUrban-Rural
DevelopmentofthePeople'sRepublicofChina
No.1026
AnnouncementoftheMinistryofHousingandUrbanRural
-
DevelopmentonPublishingNationalStandardofTechnical
CodeforFibreReinforcedPlasticsEquipmentand
PipingEngineering
TechnicalCodeforFibreReinforcedPlasticsEquipmentandPipingEngineeringhasbeen
approvedasanationalstandardwithaserialnumberofGB51160-2016,andwillbeimplementedon
August1,2016.Inthiscode,Articles(oritem)3.4.2,3.4.3(1)and7.1.3(3)aremandatoryonesandmust
beimplementedstrictly.水印
AuthorizedbytheResearchInstituteofStandardsandNormsofMinistryofHousingandUrban
-
RuralDevelopmentofthePeople'sRepublicofChina,thiscodeispublishedanddistributedbyChina
PlanningPress.
MinistryofHousingandUrbanRuralDevelopmentofthePeople'sRepublicofChina
-
January1,2016
人人文庫
Foreword
ThiscodeispreparedbyChinaPetroleumandChemicalEngineeringSurveyandDesign
AssociationandShanghaiFuchenChemicalCo.,Ltd.togetherwithotherinvolvedorganizations.
accordingtotherequirementsofDocumentJIANBIAO[2013]No.6issuedbytheMinistryofHousing
andUrbanRuralDevelopment(MOHURD)
-"NoticeonPrintingandDistributing'theDevelopment
.
andRevisionPlanofNationalEngineeringConstructionStandardsin2013'"
Inpreparingthiscode,thedevelopmentteamcarriedoutinvestigationandresearch,testsand
verification,summarizedtheapplicationexperienceofChinesefibrereinforcedplasticsequipmentand
pipingengineeringtechnology,madereferencetotheadvancedcodesandstandardsinChinaand
abroad,basedonextensiveconsultation,reviewedandfinalizedthiscode.
Thiscodeconsistsof11chaptersand11appendixes,covering:generalprovisions,terms,basic
requirements,materials,equipmentdesign,pipingdesign,manufacture,qualitycontrolandinspection,
marking,packing,transporting,storing,installation,projectacceptance.
Theprovisionsprintedinboldtypearemandatoryonesandmustbeimplementedstrictly.
Thiscodeisunderthejurisdictionof,anditsmandatoryprovisions水印areinterpretedbytheMinistry
ofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina.TheBranchofChemical
-'
Industry,ChinaAssociationforEngineeringConstructionStandardizationisresponsibleforitsroutine
management,andShanghaiFuchenChemicalCo.,Ltd.isinchargeofexplanationoftechnical
specification.Duringtheimplementationofthiscode,anycommentsandadvicescanbepostedor
passedontoShanghaiFuchenChemicalCo.,Ltd.(Address:521B,No.251CaoxiRoad,Xuhui
-
District,Shanghai;Postcode:200235).
ChiefDevelopmentOrganizations,CoDevelopmentOrganizations,ParticipatingOrganizations,
-
ChiefDraffters,ChiefReviewersandChiefTranslatersofthiscode:
ChiefDevelopmentOrganizations:
ChinaPetroleumandChemicalEngineeringSurveyandDesignAssociation
ShanghaiFuchenChemicalCo.,Ltd.
Co-DevelopmentOrganizations:
ShijiazhuangDevelopmentZoneJiyuanTechnologyCo.,Ltd.
人人文庫XinjiangPengyuanNewMaterialCo.,Ltd.
EastChinaUniversityofScienceandTechnology
ChinaWuhuanEngineeringCo.,Ltd.
SinopecNanjingEngineeringCo.,Ltd.
ChinaEnfiEngineeringTechnologyCo.,Ltd.
JizhouZhongyiCompositeMaterialCo.,Ltd.
JiangxiCopperGroupCompanyGuixiSmeltingPlant
ChangzhouHuakePolymerCo.,Ltd.
JinchuanGroupEngineeringConstructionCo.,Ltd.
JilinDesignInstituteofCNPCNortheastRefiningandChemicalEngineeringCo.,Ltd.
·1·
Ashland(China)InvestmentCo.,Ltd.
ChinaPowerEngineeringConsultingGroupEastChinaPowerDesignInstitute
Co.,Ltd.
ChinaMetallurgicalOrientEngineeringTechnologyCo.,Ltd.
HebeiHengxingEnvironmentalProtectionEquipmentEngineeringCo.,Ltd.
NationalChemicalConstructionStandardizationManagementCenter
ParticipatingOrganizations:
TaishanFibreglassCo.,Ltd.
ChongqingInternationalCompositeMaterialsCo.,Ltd.
GuangdongXianliFibreReinforcedPlasticCo.,Ltd.
DeyangShuangquanFRPProductsCo.,Ltd.
ChiefDrafters:
LUShipingLIGuoshuWANGLeiHOURuigangTANGWenyong
WANGZhengzhuYUQunZHAOAijunLANLiqinLIUSu
JIANGXianlongLUYuechiWANGTiantangZENGShaoJUYuanqin
JIANGGuoxianZHANGWeixiuYUANYeLAIXiaodongLIDasheng
NIUChunliangGUOQuanguoLUTianZHAOGuiqinGAOShangwen
LIYe
ChiefReviewers:水印
CHENBoNILizhongZHUSirongGUOWenqiangSHAYuan
ZHANGShiguangWANGQianghuaZHANGLinwenLVHuimin
WANGJiandongJILi
ChiefTranslaters:
ZHUSirongLUQi'aoLIGuoshuWANGLeiLUShiping
人人文庫
·2·
Contents
1Generalprovisions……………(1)
2Terms…………………………(2)
3Basicrequirements……………(3)
3.1Generalrequirements……………(3)
3.2Functionalrequirements…………(3)
3.3Designconditionsanddocuments…………………(4)
3.4Overpressureprotection…………(4)
4Materials………………………(6)
4.1Generalrequirements……………(6)
4.2Rawmaterials…………………(6)
4.3Materialpropertiesoflaminaandlaminate…………(8)
5Equipmentdesign………………(19)
5.1Generalrequirements……………(19)
5.2Loadandaction………………(20)
5.3Structuralcalculation……………水?。?1)
5.4Structuraldesign………………(43)
6Pipingdesign……………………(53)
6.1Generalrequirements……………(53)
6.2Configurationdesign……………(54)
6.3Structurecalculation……………(65)
6.4Pipingstresscalculationandflexibilityanalysis……………………(76)
7Manufacture……………………(87)
7.1Generalrequirements……………(87)
7.2Manufactureforequipmentandpiping……………(88)
7.3Qualitycontrolofmanufactureprocess……………(89)
7.4Faultandrepair…………………(90)
7.5Secondarybonding………………(91)
8Qualitycontrolandinspection…………………(93)
8.1Generalrequirements……………(93)
8.2Qualityinspection人人文庫documents……………………(93)
8.3Rawmaterialtestingandinspection………………(94)
8.4Productmeasurement,inspectionanddetermination………………(97)
9Marking,packing,transporting,storing………(106)
9.1Equipment……………………(106)
9.2Piping…………………………(107)
10Installation……………………(108)
10.1Generalrequirements…………(108)
10.2Equipmentinstallation…………(108)
10.3Pipinginstallation………………(109)
·1·
10.4Usageandmaintenance…………(112)
11Projectacceptance……………(114)
AppendixASubitemdesignfactorK'sdeterminationforcorrosionresistant
-2-
innerlinerlayeroffibrereinforcedplasticsequipment……………(116)
AppendixBCorrosionmediumclassification……………………(121)
AppendixCHorizontalvesseldesign……………(122)
AppendixDFlangedesign………………………(130)
AppendixEGroundanchordesign………………(138)
AppendixFReinforcedflange'sspecificationforopeningholetanktop………(148)
AppendixGCalculatingprocessforpipelinestructuredesign…………………(149)
AppendixHCalculatingofpipingpressureloss…………………(150)
AppendixJSecondarybondingfabricationevaluation…………(152)
AppendixKMeasurementandtestforinterlaminarshearstrengthoflaminates………………(154)
AppendixLMeasurementandtestforlapshearstrengthofbondbetweenlaminates…………(155)
Explanationofwordinginthiscode………………(156)
Listofquotedstandards……………(157)
水印
人人文庫
·2·
1Generalprovisions
1.0.1Thiscodeispreparedwithaviewtoimprovetheapplicationleveloffibrereinforcedplastics
equipmentandpipingengineering,andtoachieveadvancedtechnology,safetyandusability,economy
andrationality,andqualityassurance.
1.0.2Thiscodeisapplicabletothedesign,manufacture,installationandengineeringquality
acceptanceofintegralfibrereinforcedplasticsequipmentandpipingformedbywinding,sprayingand
handlayup.
-
1.0.3Thiscodeisnotapplicabletothefollowingdesignoffibrereinforcedplasticsequipmentand
piping:
1Transporttank,buriedcontainer,storagetanksanddoublewalledtanks;
Irregularshape(nogyrating)containers,tanksandtowers;
2-
3Equipmentandpipingforhighlytoxicorradioactivechemicals;
4Buriedwatersupplyanddrainagepipes;
5Chimneysandflues;
6Oilandgasgatheringandtransportationpipes.水印
1.0.4Inengineeringapplicationsoffibrereinforcedplasticsequipmentandpiping,inadditiontothe
requirementsstipulatedinthiscode,thosestipulatedinthecurrentrelevantstandardsofthenationshall
becompliedwith.
人人文庫
·1·
2Terms
2.0.1Unit
Thereciprocaloftheunitareamassoffibrereinforcedmaterial(kg/m2)andunitwidth(mm)ofa
lamina,withunitof1/(mm·kg/m2);orthereciprocaloftheunitwidth(mm)ofalaminate,withunitof1/mm.
2.0.2Unittensilestrength
Ultimatetensileloadperunitwidthandunitareamassoffibrereinforcedmaterialofalamina,with
unitofN/(mm·kg/m2).
2.0.3Unittensilemodulus
Theratioofthetensileloadtothecorrespondingstrainperunitwidthandunitareamassoffibre
reinforcedmaterialofalamina,withunitofN/(mm·kg/m2).
2.0.4Tensileloadcarryingcapacityofalaminate
Ultimatetensileloadofunitwidthlaminate,withunitofN/mm.
2.0.5Laminateunittensilestiffness
Ratiooftensileloadtocorrespondingstrainofunitwidthlaminate,withunitofN/mm.
2.0.6Designthicknessofstructurallayer
Thicknessofstructuralcalculationformainloadinlayer,whichdoes水印notincludethethicknessof
liningandoutersurface.
2.0.7Designthickness
Theentirelayerthicknessincludingthethicknessofthestructurallayer,thethicknessofthelining
andtheoutersurface.
2.0.8Simplifiedfailureenvelope
Asimplifiedpolygonallineforthebiaxialstressfailurecurvesofanisotropicmaterials.
2.0.9Airbubble
Acavityformedbyairretentioninalayer.
2.0.10Chip
Asmallpieceofdamageontheedgeorsurfaceofalayer.
2.0.11Crazing
Irregularminorcrackonthesurfaceofalayer.
2.0.12Dryspot
Areaswherefibres人人文庫arenotadequatelysaturatedwithresin.
2.0.13Exposedfibre
Thesurfaceoredgefibresareexposed.
2.0.14Pit
Acraterareaofalayer.
2.0.15Scratch
Scoringorshallowmarkonthesurfaceofalayer.
2.0.16Wrinkle
Wavysurfaceofthelayerduetoirregularshapeoroverlappingofthestructure.
·2·
3Basicrequirements
3.1Generalrequirements
3.1.1Thedesignpressurerangeoffibrereinforcedplasticsequipmentshallbeinaccordancewiththe
followingrequirements:
1Wherethediameterislessthanorequalto4m,thedesigninternalpressureshallnotbelarger
than1.0MPa,andtheproductofthedesigninternalpressureanddiametershallnotbelargerthan
2.4MPa·m,andthedesignexternalpressureshallnotbelargerthan0.1MPa;
2Wherethediameterislargerthan4m,thedesigninternalpressureshallnotbelargerthan
2.0kPa,andthedesignexternalpressureshallnotbelargerthan0.5kPa.
3.1.2Thedesignpressurerangeoffibrereinforcedplasticpipingshallbeinaccordancewiththe
followingrequirements:
1Wherethediameterislessthanorequalto600mm,thedesigninternalpressureshallnotbe
largerthan1.0MPa;
2Wherethediameterislargerthan600mmandlessthanorequalto1200mm,thedesigninternal
pressureshallnotbelargerthan0.6MPa;水印
3Externalpressureshallnotbelargerthan0.1MPa.
3.1.3Whenthedesignpressureanddiameteroffibrereinforcedplasticsequipmentandpipingdonot
conformtothescopestipulatedinArticles3.1.1and3.1.2ofthiscode,thematerialpropertiesshallbe
determinedbytesting.
3.1.4Thedesigntemperaturerangeoffibrereinforcedplasticequipmentshouldbe-40℃to+120℃,
andthedesigntemperaturerangeofpipingshouldbe-30℃to+110℃.Whenthetemperaturerangeis
notsatisfied,theperformanceofthematerialshallbedeterminedbytesting.
3.2Functionalrequirements
3.2.1Flameretardantresinsoradditivesshallbeusedwhenflameretardantperformanceoffibre
reinforcedplasticsequipmentandpipingisrequired.
3.2.2Conductivecarbonfibresorconductivefillersshallbeusedwhenfibrereinforcedplastics
equipmentandpipingarerequiredtohaveantistaticproperties,andthecontinuoussurfaceresistivity
-
shallnotbelarger人人文庫than1.0×106Ωorthevolumeresistivityshallnotbelargerthan1.0×106Ω·m.The
electrostaticgroundingshallmeettherequirementsoftherelevantprovisionsofSH3097Codeforthe
DesignofStaticElectricityGroundingforPetrochemicalIndustry,thecurrentindustrystandard.
3.2.3Whenwearresistanceoffibrereinforcedplasticequipmentandpipingarerequired,wear
resistantfillersshallbeaddedtotheresinorothertechnicalmeasuresshouldbetaken.
3.2.4Whenthereisfoodhygienerequirementforfibrereinforcedplasticsequipmentandpiping,it
shallmeettherequirementsofthecurrentnationalstandardsGB/T14354FoodContainersofGlass
FibreReinforcedUnsaturatedPolyesterResinandGB/T5009.98MethodforAnalysisofHygienic
StandardofUnsaturatedPolyesterResinandGlassFibreReinforcedPlasticsUsedasFood
ContainersandPackagingMaterials.
·3·
3.3Designconditionsanddocuments
3.3.1Thedesignconditionsofthefibrereinforcedplasticequipmentandpipingprovidedbytheclient
shallincludethefollowingcontents:
1Componentsandcharacteristicsofmedium;
2Operatingparameterssuchasworkingpressure,workingtemperature,liquidlevel,velocityand
branchload;
3Processdescription;
4Geometricparameters,nozzleorientationandsupporttype;
5Naturalconditionssuchasambienttemperature,seismicfortificationintensity,windandsnow
loads,etc.;
6Otherconditions.
3.3.2Beforemanufacturingfibrereinforcedplasticsequipmentandpiping,themanufacturershall
havedesigndocumentssuchasdesigntasksheets,calculationsheets,designdrawings,design
specifications,etc.
3.3.3Thefollowingcontentsshallbeincludedinthedesigndrawingandthedesignspecifications:
1Nameandclassificationofproject,majorregulations,specificationsandproductstandardsfor
designandmanufacture;
2Workingpressure,workingtemperature,composition,characteristics水印,velocity,toxicityand
explosionhazardofthemedium;
3Designtemperature,designpressureandwind,snowandearthquakeloads;
4Types,gradesandspecificationsofmainrawmaterials;
5Maincharacteristicparametersanddeviationcontrolrangeofequipmentdiameter,height,
volume,pipediameter,lengthandsoon;
6Layersequence,numberoflayers,thicknessanddeviationcontrolrangeoffibrereinforced
plasticsequipmentandpiping;
7Accessoriessuchasliftinglug,strutandladder;
8Locationofnameplatesforfibrereinforcedplasticsequipmentandpiping;
9Packaging,transportationandinstallationrequirements;
10Testingrequirements.
3.4Overpressureprotection
3.4.1Allequipment人人文庫inthiscodeshallbeprotectedbyovervoltage.
3.4.2Theovervoltageprotectionoftheequipmentconnectedwiththeatmospheremustbein
accordancewiththefollowingrequirements.
1Shallbeopenatthetop,andshouldbecommunicateddirectlywiththeair;
2Thesectionalareaoftheventshallnotbelessthanthelargervaluebetweentheinletand
outletdimensionsoftheequipment(netcirculationarea);
3Airtightventmustnotbeprohibited;
4Theoverflowportshallbeinstalled,andthesectionareaoftheoverflowportshallnotbe
lessthantheinletdimension.
3.4.3Overvoltageprotectionforequipmentthatdoesnotinterconnectwiththeatmosphereshallbein
·4·
accordancewiththefollowingrequirements:
1Overpressurereliefdevicesshallbeinstalledforequipmentwithoverpressureduring
operation;
2Theinstallationofoverpressurereliefdeviceshallconformtotherelevantprovisionsof
GB150.1:.
PressureVessels-Part1GeneralRequirements
水印
人人文庫
·5·
4Materials
4.1Generalrequirements
4.1.1Thematerialselectionoffibrereinforcedplasticequipmentandpipingshallbebasedon
calculating,evaluating,testingandverifyingofthemechanicalproperties,chemicalresistance,physical
propertiesandprocessingpropertiesofthematerials.
4.1.2ThematerialsusedinfibrereinforcedplasticequipmentandpipingshallhaveaMaterialSafety
DataSheet.
4.2Rawmaterials
4.2.1Unsaturatedpolyesterresin,vinylesterresinandepoxyresinshouldbeselectedforfibre
reinforcedplasticequipmentandpiping.Whenothertypesofresinsareselected,theirpropertiesshallbe
determinedbytesting.
4.2.2Resinsusedforfibrereinforcedplasticsequipmentandpipingshallbeinaccordancewiththe
followingrequirements:
1Resinshallmeettheworkingconditionsandformingprocessrequirements水印;
2Resinshallbematchedwithreinforcementmaterial;
3Thesameresinshouldbechosenforliningandstructurallayer;
4Unsaturatedpolyesterresinandvinylesterresinshallbematchedwiththeinitiatorand
acceleratorselected;
5Epoxyresinshallbematchwiththeselectedcuringagent.
4.2.3Thequalityoftheresinshallbeinaccordancewiththefollowingrequirements:
1Thequalityofunsaturatedpolyesterresinshallmeettherelevantrequirementsofcurrent
nationalstandardGB/T8237LiquidUnsaturatedPolyesterResinforFibreReinforcedPlastics;
2Thequalityofvinylesterresinshallmeettherelevantrequirementsofcurrentnationalstandard
GB/T50590TechnicalCodeforAnticorrosionEngineeringofVinylEsterResins;
3Thequalityofepoxyresinshallmeettherelevantrequirementsofcurrentnationalstandard
GB/T13657;
Bisphenol-AEpoxyResin
4ThepropertiesofresincastingbodyshouldbeinaccordancewiththosespecifiedinTable
4.2.3:人人文庫
Table4.2.3Propertiesofresincastingbody
MechanicalpropertyLiningresinStructurallayerresin
Tensilestrength(MPa)≥60.0≥60.0
Tensilemodulus(×103MPa)≥2.5≥3.0
Fractureelongation(%)≥3.5≥2.5
HeatdeflectiontemperatureHDT℃1.80MPa≥T+20
(,,)d
Noterepresentingdesigntemperature.
:Td
·6·
5Thecorrosionresistanceoftheresinmaybedeterminedbythecorrosionresistancedataofthe
resin,existingapplicationexperience,couponorlaboratorytestandverification,etc.Theevaluation
methodshallmeettherequirementsofAppendixAofthiscode.
4.2.4Glassfibreanditsproducts,carbonfibreanditsproducts,syntheticfibreanditsproductsshould
beselectedasreinforcementmaterialsforfibrereinforcedplasticequipmentandpiping.Whenother
typesofreinforcementmaterialsareselected,theirpropertiesshallbedeterminedbytests.
4.2.5Reinforcementmaterialsforfibrereinforcedplasticequipmentandpipingshallbeinaccordance
withthefollowingrequirements:
1Reinforcementmaterialsshallmeettherequirementsofworkingconditionsandmolding
process;
2Thecouplingagentusedinfibresurfacetreatmentshallbematchedwi
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