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文檔簡介

水印

人人文庫

NATIONALSTANDARD

OFTHEPEOPLE'SREPUBLICOFCHINA

TECHNICALCODEFORFIBREREINFORCEDPLASTICS

EQUIPMENTANDPIPINGENGINEERING

GB51160-2016

DevelopedbyBranchofChemicalIndustry,ChinaAssociationforEngineering

ConstructionStandardization

ApprovedbyTheMinistryofHousingandUrbanRuralDevelopmentof

-

thePeople'sRepublicofChina

ImplementationDateAugust1,2016水印

人人文庫

ChinaPlanningPress

Beijing2021

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2016

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2021

byChinaPlanningPress

rd

,,水印

3FloorCTowerGuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

PrintedinChinabyBeijingJingyintangGraphicPrintingCenter

?2016bytheMinistryofHousingandUrban-RuralDevelopmentof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanymeans人人文庫,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-1270-5

中華人民共和國住房和城鄉(xiāng)建設部公告

2021年第11號

住房和城鄉(xiāng)建設部關于發(fā)布《纖維增強

塑料設備和管道工程技術規(guī)范》

等7項工程建設標準英文版的公告

現(xiàn)批準《纖維增強塑料設備和管道工程技術規(guī)范》(GB51160-2016)、《工業(yè)企業(yè)電氣設備

抗震鑒定標準》(GB50994-2014)、《石油庫設計文件編制標準》(GB/T51026-2014)、《石油化

工工程地震破壞鑒定標準》(GB50992-2014)、《鋼鐵工業(yè)環(huán)境保護設計規(guī)范水印》(GB50406-

2017)、《鋼鐵工業(yè)資源綜合利用設計規(guī)范》(GB50405-2017)、《尾礦設施設計規(guī)范》

(GB50863-2013)英文版。工程建設標準英文版與中文版出現(xiàn)異議時,以中文版為準。

以上7項工程建設標準英文版由住房和城鄉(xiāng)建設部組織中國計劃出版社有限公司出版發(fā)行。

中華人民共和國住房和城鄉(xiāng)建設部

2021年1月25日

人人文庫

AnnouncementoftheMinistryofHousingandUrban-Rural

DevelopmentofthePeople'sRepublicofChina

No.1026

AnnouncementoftheMinistryofHousingandUrbanRural

-

DevelopmentonPublishingNationalStandardofTechnical

CodeforFibreReinforcedPlasticsEquipmentand

PipingEngineering

TechnicalCodeforFibreReinforcedPlasticsEquipmentandPipingEngineeringhasbeen

approvedasanationalstandardwithaserialnumberofGB51160-2016,andwillbeimplementedon

August1,2016.Inthiscode,Articles(oritem)3.4.2,3.4.3(1)and7.1.3(3)aremandatoryonesandmust

beimplementedstrictly.水印

AuthorizedbytheResearchInstituteofStandardsandNormsofMinistryofHousingandUrban

-

RuralDevelopmentofthePeople'sRepublicofChina,thiscodeispublishedanddistributedbyChina

PlanningPress.

MinistryofHousingandUrbanRuralDevelopmentofthePeople'sRepublicofChina

-

January1,2016

人人文庫

Foreword

ThiscodeispreparedbyChinaPetroleumandChemicalEngineeringSurveyandDesign

AssociationandShanghaiFuchenChemicalCo.,Ltd.togetherwithotherinvolvedorganizations.

accordingtotherequirementsofDocumentJIANBIAO[2013]No.6issuedbytheMinistryofHousing

andUrbanRuralDevelopment(MOHURD)

-"NoticeonPrintingandDistributing'theDevelopment

.

andRevisionPlanofNationalEngineeringConstructionStandardsin2013'"

Inpreparingthiscode,thedevelopmentteamcarriedoutinvestigationandresearch,testsand

verification,summarizedtheapplicationexperienceofChinesefibrereinforcedplasticsequipmentand

pipingengineeringtechnology,madereferencetotheadvancedcodesandstandardsinChinaand

abroad,basedonextensiveconsultation,reviewedandfinalizedthiscode.

Thiscodeconsistsof11chaptersand11appendixes,covering:generalprovisions,terms,basic

requirements,materials,equipmentdesign,pipingdesign,manufacture,qualitycontrolandinspection,

marking,packing,transporting,storing,installation,projectacceptance.

Theprovisionsprintedinboldtypearemandatoryonesandmustbeimplementedstrictly.

Thiscodeisunderthejurisdictionof,anditsmandatoryprovisions水印areinterpretedbytheMinistry

ofHousingandUrbanRuralDevelopmentofthePeoplesRepublicofChina.TheBranchofChemical

-'

Industry,ChinaAssociationforEngineeringConstructionStandardizationisresponsibleforitsroutine

management,andShanghaiFuchenChemicalCo.,Ltd.isinchargeofexplanationoftechnical

specification.Duringtheimplementationofthiscode,anycommentsandadvicescanbepostedor

passedontoShanghaiFuchenChemicalCo.,Ltd.(Address:521B,No.251CaoxiRoad,Xuhui

-

District,Shanghai;Postcode:200235).

ChiefDevelopmentOrganizations,CoDevelopmentOrganizations,ParticipatingOrganizations,

-

ChiefDraffters,ChiefReviewersandChiefTranslatersofthiscode:

ChiefDevelopmentOrganizations:

ChinaPetroleumandChemicalEngineeringSurveyandDesignAssociation

ShanghaiFuchenChemicalCo.,Ltd.

Co-DevelopmentOrganizations:

ShijiazhuangDevelopmentZoneJiyuanTechnologyCo.,Ltd.

人人文庫XinjiangPengyuanNewMaterialCo.,Ltd.

EastChinaUniversityofScienceandTechnology

ChinaWuhuanEngineeringCo.,Ltd.

SinopecNanjingEngineeringCo.,Ltd.

ChinaEnfiEngineeringTechnologyCo.,Ltd.

JizhouZhongyiCompositeMaterialCo.,Ltd.

JiangxiCopperGroupCompanyGuixiSmeltingPlant

ChangzhouHuakePolymerCo.,Ltd.

JinchuanGroupEngineeringConstructionCo.,Ltd.

JilinDesignInstituteofCNPCNortheastRefiningandChemicalEngineeringCo.,Ltd.

·1·

Ashland(China)InvestmentCo.,Ltd.

ChinaPowerEngineeringConsultingGroupEastChinaPowerDesignInstitute

Co.,Ltd.

ChinaMetallurgicalOrientEngineeringTechnologyCo.,Ltd.

HebeiHengxingEnvironmentalProtectionEquipmentEngineeringCo.,Ltd.

NationalChemicalConstructionStandardizationManagementCenter

ParticipatingOrganizations:

TaishanFibreglassCo.,Ltd.

ChongqingInternationalCompositeMaterialsCo.,Ltd.

GuangdongXianliFibreReinforcedPlasticCo.,Ltd.

DeyangShuangquanFRPProductsCo.,Ltd.

ChiefDrafters:

LUShipingLIGuoshuWANGLeiHOURuigangTANGWenyong

WANGZhengzhuYUQunZHAOAijunLANLiqinLIUSu

JIANGXianlongLUYuechiWANGTiantangZENGShaoJUYuanqin

JIANGGuoxianZHANGWeixiuYUANYeLAIXiaodongLIDasheng

NIUChunliangGUOQuanguoLUTianZHAOGuiqinGAOShangwen

LIYe

ChiefReviewers:水印

CHENBoNILizhongZHUSirongGUOWenqiangSHAYuan

ZHANGShiguangWANGQianghuaZHANGLinwenLVHuimin

WANGJiandongJILi

ChiefTranslaters:

ZHUSirongLUQi'aoLIGuoshuWANGLeiLUShiping

人人文庫

·2·

Contents

1Generalprovisions……………(1)

2Terms…………………………(2)

3Basicrequirements……………(3)

3.1Generalrequirements……………(3)

3.2Functionalrequirements…………(3)

3.3Designconditionsanddocuments…………………(4)

3.4Overpressureprotection…………(4)

4Materials………………………(6)

4.1Generalrequirements……………(6)

4.2Rawmaterials…………………(6)

4.3Materialpropertiesoflaminaandlaminate…………(8)

5Equipmentdesign………………(19)

5.1Generalrequirements……………(19)

5.2Loadandaction………………(20)

5.3Structuralcalculation……………水?。?1)

5.4Structuraldesign………………(43)

6Pipingdesign……………………(53)

6.1Generalrequirements……………(53)

6.2Configurationdesign……………(54)

6.3Structurecalculation……………(65)

6.4Pipingstresscalculationandflexibilityanalysis……………………(76)

7Manufacture……………………(87)

7.1Generalrequirements……………(87)

7.2Manufactureforequipmentandpiping……………(88)

7.3Qualitycontrolofmanufactureprocess……………(89)

7.4Faultandrepair…………………(90)

7.5Secondarybonding………………(91)

8Qualitycontrolandinspection…………………(93)

8.1Generalrequirements……………(93)

8.2Qualityinspection人人文庫documents……………………(93)

8.3Rawmaterialtestingandinspection………………(94)

8.4Productmeasurement,inspectionanddetermination………………(97)

9Marking,packing,transporting,storing………(106)

9.1Equipment……………………(106)

9.2Piping…………………………(107)

10Installation……………………(108)

10.1Generalrequirements…………(108)

10.2Equipmentinstallation…………(108)

10.3Pipinginstallation………………(109)

·1·

10.4Usageandmaintenance…………(112)

11Projectacceptance……………(114)

AppendixASubitemdesignfactorK'sdeterminationforcorrosionresistant

-2-

innerlinerlayeroffibrereinforcedplasticsequipment……………(116)

AppendixBCorrosionmediumclassification……………………(121)

AppendixCHorizontalvesseldesign……………(122)

AppendixDFlangedesign………………………(130)

AppendixEGroundanchordesign………………(138)

AppendixFReinforcedflange'sspecificationforopeningholetanktop………(148)

AppendixGCalculatingprocessforpipelinestructuredesign…………………(149)

AppendixHCalculatingofpipingpressureloss…………………(150)

AppendixJSecondarybondingfabricationevaluation…………(152)

AppendixKMeasurementandtestforinterlaminarshearstrengthoflaminates………………(154)

AppendixLMeasurementandtestforlapshearstrengthofbondbetweenlaminates…………(155)

Explanationofwordinginthiscode………………(156)

Listofquotedstandards……………(157)

水印

人人文庫

·2·

1Generalprovisions

1.0.1Thiscodeispreparedwithaviewtoimprovetheapplicationleveloffibrereinforcedplastics

equipmentandpipingengineering,andtoachieveadvancedtechnology,safetyandusability,economy

andrationality,andqualityassurance.

1.0.2Thiscodeisapplicabletothedesign,manufacture,installationandengineeringquality

acceptanceofintegralfibrereinforcedplasticsequipmentandpipingformedbywinding,sprayingand

handlayup.

-

1.0.3Thiscodeisnotapplicabletothefollowingdesignoffibrereinforcedplasticsequipmentand

piping:

1Transporttank,buriedcontainer,storagetanksanddoublewalledtanks;

Irregularshape(nogyrating)containers,tanksandtowers;

2-

3Equipmentandpipingforhighlytoxicorradioactivechemicals;

4Buriedwatersupplyanddrainagepipes;

5Chimneysandflues;

6Oilandgasgatheringandtransportationpipes.水印

1.0.4Inengineeringapplicationsoffibrereinforcedplasticsequipmentandpiping,inadditiontothe

requirementsstipulatedinthiscode,thosestipulatedinthecurrentrelevantstandardsofthenationshall

becompliedwith.

人人文庫

·1·

2Terms

2.0.1Unit

Thereciprocaloftheunitareamassoffibrereinforcedmaterial(kg/m2)andunitwidth(mm)ofa

lamina,withunitof1/(mm·kg/m2);orthereciprocaloftheunitwidth(mm)ofalaminate,withunitof1/mm.

2.0.2Unittensilestrength

Ultimatetensileloadperunitwidthandunitareamassoffibrereinforcedmaterialofalamina,with

unitofN/(mm·kg/m2).

2.0.3Unittensilemodulus

Theratioofthetensileloadtothecorrespondingstrainperunitwidthandunitareamassoffibre

reinforcedmaterialofalamina,withunitofN/(mm·kg/m2).

2.0.4Tensileloadcarryingcapacityofalaminate

Ultimatetensileloadofunitwidthlaminate,withunitofN/mm.

2.0.5Laminateunittensilestiffness

Ratiooftensileloadtocorrespondingstrainofunitwidthlaminate,withunitofN/mm.

2.0.6Designthicknessofstructurallayer

Thicknessofstructuralcalculationformainloadinlayer,whichdoes水印notincludethethicknessof

liningandoutersurface.

2.0.7Designthickness

Theentirelayerthicknessincludingthethicknessofthestructurallayer,thethicknessofthelining

andtheoutersurface.

2.0.8Simplifiedfailureenvelope

Asimplifiedpolygonallineforthebiaxialstressfailurecurvesofanisotropicmaterials.

2.0.9Airbubble

Acavityformedbyairretentioninalayer.

2.0.10Chip

Asmallpieceofdamageontheedgeorsurfaceofalayer.

2.0.11Crazing

Irregularminorcrackonthesurfaceofalayer.

2.0.12Dryspot

Areaswherefibres人人文庫arenotadequatelysaturatedwithresin.

2.0.13Exposedfibre

Thesurfaceoredgefibresareexposed.

2.0.14Pit

Acraterareaofalayer.

2.0.15Scratch

Scoringorshallowmarkonthesurfaceofalayer.

2.0.16Wrinkle

Wavysurfaceofthelayerduetoirregularshapeoroverlappingofthestructure.

·2·

3Basicrequirements

3.1Generalrequirements

3.1.1Thedesignpressurerangeoffibrereinforcedplasticsequipmentshallbeinaccordancewiththe

followingrequirements:

1Wherethediameterislessthanorequalto4m,thedesigninternalpressureshallnotbelarger

than1.0MPa,andtheproductofthedesigninternalpressureanddiametershallnotbelargerthan

2.4MPa·m,andthedesignexternalpressureshallnotbelargerthan0.1MPa;

2Wherethediameterislargerthan4m,thedesigninternalpressureshallnotbelargerthan

2.0kPa,andthedesignexternalpressureshallnotbelargerthan0.5kPa.

3.1.2Thedesignpressurerangeoffibrereinforcedplasticpipingshallbeinaccordancewiththe

followingrequirements:

1Wherethediameterislessthanorequalto600mm,thedesigninternalpressureshallnotbe

largerthan1.0MPa;

2Wherethediameterislargerthan600mmandlessthanorequalto1200mm,thedesigninternal

pressureshallnotbelargerthan0.6MPa;水印

3Externalpressureshallnotbelargerthan0.1MPa.

3.1.3Whenthedesignpressureanddiameteroffibrereinforcedplasticsequipmentandpipingdonot

conformtothescopestipulatedinArticles3.1.1and3.1.2ofthiscode,thematerialpropertiesshallbe

determinedbytesting.

3.1.4Thedesigntemperaturerangeoffibrereinforcedplasticequipmentshouldbe-40℃to+120℃,

andthedesigntemperaturerangeofpipingshouldbe-30℃to+110℃.Whenthetemperaturerangeis

notsatisfied,theperformanceofthematerialshallbedeterminedbytesting.

3.2Functionalrequirements

3.2.1Flameretardantresinsoradditivesshallbeusedwhenflameretardantperformanceoffibre

reinforcedplasticsequipmentandpipingisrequired.

3.2.2Conductivecarbonfibresorconductivefillersshallbeusedwhenfibrereinforcedplastics

equipmentandpipingarerequiredtohaveantistaticproperties,andthecontinuoussurfaceresistivity

-

shallnotbelarger人人文庫than1.0×106Ωorthevolumeresistivityshallnotbelargerthan1.0×106Ω·m.The

electrostaticgroundingshallmeettherequirementsoftherelevantprovisionsofSH3097Codeforthe

DesignofStaticElectricityGroundingforPetrochemicalIndustry,thecurrentindustrystandard.

3.2.3Whenwearresistanceoffibrereinforcedplasticequipmentandpipingarerequired,wear

resistantfillersshallbeaddedtotheresinorothertechnicalmeasuresshouldbetaken.

3.2.4Whenthereisfoodhygienerequirementforfibrereinforcedplasticsequipmentandpiping,it

shallmeettherequirementsofthecurrentnationalstandardsGB/T14354FoodContainersofGlass

FibreReinforcedUnsaturatedPolyesterResinandGB/T5009.98MethodforAnalysisofHygienic

StandardofUnsaturatedPolyesterResinandGlassFibreReinforcedPlasticsUsedasFood

ContainersandPackagingMaterials.

·3·

3.3Designconditionsanddocuments

3.3.1Thedesignconditionsofthefibrereinforcedplasticequipmentandpipingprovidedbytheclient

shallincludethefollowingcontents:

1Componentsandcharacteristicsofmedium;

2Operatingparameterssuchasworkingpressure,workingtemperature,liquidlevel,velocityand

branchload;

3Processdescription;

4Geometricparameters,nozzleorientationandsupporttype;

5Naturalconditionssuchasambienttemperature,seismicfortificationintensity,windandsnow

loads,etc.;

6Otherconditions.

3.3.2Beforemanufacturingfibrereinforcedplasticsequipmentandpiping,themanufacturershall

havedesigndocumentssuchasdesigntasksheets,calculationsheets,designdrawings,design

specifications,etc.

3.3.3Thefollowingcontentsshallbeincludedinthedesigndrawingandthedesignspecifications:

1Nameandclassificationofproject,majorregulations,specificationsandproductstandardsfor

designandmanufacture;

2Workingpressure,workingtemperature,composition,characteristics水印,velocity,toxicityand

explosionhazardofthemedium;

3Designtemperature,designpressureandwind,snowandearthquakeloads;

4Types,gradesandspecificationsofmainrawmaterials;

5Maincharacteristicparametersanddeviationcontrolrangeofequipmentdiameter,height,

volume,pipediameter,lengthandsoon;

6Layersequence,numberoflayers,thicknessanddeviationcontrolrangeoffibrereinforced

plasticsequipmentandpiping;

7Accessoriessuchasliftinglug,strutandladder;

8Locationofnameplatesforfibrereinforcedplasticsequipmentandpiping;

9Packaging,transportationandinstallationrequirements;

10Testingrequirements.

3.4Overpressureprotection

3.4.1Allequipment人人文庫inthiscodeshallbeprotectedbyovervoltage.

3.4.2Theovervoltageprotectionoftheequipmentconnectedwiththeatmospheremustbein

accordancewiththefollowingrequirements.

1Shallbeopenatthetop,andshouldbecommunicateddirectlywiththeair;

2Thesectionalareaoftheventshallnotbelessthanthelargervaluebetweentheinletand

outletdimensionsoftheequipment(netcirculationarea);

3Airtightventmustnotbeprohibited;

4Theoverflowportshallbeinstalled,andthesectionareaoftheoverflowportshallnotbe

lessthantheinletdimension.

3.4.3Overvoltageprotectionforequipmentthatdoesnotinterconnectwiththeatmosphereshallbein

·4·

accordancewiththefollowingrequirements:

1Overpressurereliefdevicesshallbeinstalledforequipmentwithoverpressureduring

operation;

2Theinstallationofoverpressurereliefdeviceshallconformtotherelevantprovisionsof

GB150.1:.

PressureVessels-Part1GeneralRequirements

水印

人人文庫

·5·

4Materials

4.1Generalrequirements

4.1.1Thematerialselectionoffibrereinforcedplasticequipmentandpipingshallbebasedon

calculating,evaluating,testingandverifyingofthemechanicalproperties,chemicalresistance,physical

propertiesandprocessingpropertiesofthematerials.

4.1.2ThematerialsusedinfibrereinforcedplasticequipmentandpipingshallhaveaMaterialSafety

DataSheet.

4.2Rawmaterials

4.2.1Unsaturatedpolyesterresin,vinylesterresinandepoxyresinshouldbeselectedforfibre

reinforcedplasticequipmentandpiping.Whenothertypesofresinsareselected,theirpropertiesshallbe

determinedbytesting.

4.2.2Resinsusedforfibrereinforcedplasticsequipmentandpipingshallbeinaccordancewiththe

followingrequirements:

1Resinshallmeettheworkingconditionsandformingprocessrequirements水印;

2Resinshallbematchedwithreinforcementmaterial;

3Thesameresinshouldbechosenforliningandstructurallayer;

4Unsaturatedpolyesterresinandvinylesterresinshallbematchedwiththeinitiatorand

acceleratorselected;

5Epoxyresinshallbematchwiththeselectedcuringagent.

4.2.3Thequalityoftheresinshallbeinaccordancewiththefollowingrequirements:

1Thequalityofunsaturatedpolyesterresinshallmeettherelevantrequirementsofcurrent

nationalstandardGB/T8237LiquidUnsaturatedPolyesterResinforFibreReinforcedPlastics;

2Thequalityofvinylesterresinshallmeettherelevantrequirementsofcurrentnationalstandard

GB/T50590TechnicalCodeforAnticorrosionEngineeringofVinylEsterResins;

3Thequalityofepoxyresinshallmeettherelevantrequirementsofcurrentnationalstandard

GB/T13657;

Bisphenol-AEpoxyResin

4ThepropertiesofresincastingbodyshouldbeinaccordancewiththosespecifiedinTable

4.2.3:人人文庫

Table4.2.3Propertiesofresincastingbody

MechanicalpropertyLiningresinStructurallayerresin

Tensilestrength(MPa)≥60.0≥60.0

Tensilemodulus(×103MPa)≥2.5≥3.0

Fractureelongation(%)≥3.5≥2.5

HeatdeflectiontemperatureHDT℃1.80MPa≥T+20

(,,)d

Noterepresentingdesigntemperature.

:Td

·6·

5Thecorrosionresistanceoftheresinmaybedeterminedbythecorrosionresistancedataofthe

resin,existingapplicationexperience,couponorlaboratorytestandverification,etc.Theevaluation

methodshallmeettherequirementsofAppendixAofthiscode.

4.2.4Glassfibreanditsproducts,carbonfibreanditsproducts,syntheticfibreanditsproductsshould

beselectedasreinforcementmaterialsforfibrereinforcedplasticequipmentandpiping.Whenother

typesofreinforcementmaterialsareselected,theirpropertiesshallbedeterminedbytests.

4.2.5Reinforcementmaterialsforfibrereinforcedplasticequipmentandpipingshallbeinaccordance

withthefollowingrequirements:

1Reinforcementmaterialsshallmeettherequirementsofworkingconditionsandmolding

process;

2Thecouplingagentusedinfibresurfacetreatmentshallbematchedwi

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