朝川干熄焦項目規(guī)劃V1.2

KPO項目規(guī)劃KPOProjectPlanning一、 項目名稱規(guī)劃項目名稱：總項目(多項目)名稱：CDQ1. 硬件組態(tài)項目：CDQ_Prj硬件名稱：AS主CPU名稱：CPU410-5H0從CPU名稱：CPU410-5H1CPU下的程序文件夾名稱：CDQ(Wincc中標(biāo)簽前綴)2. OSHMI項目：OS參考站1:CDQ01工程師站(ES/OS)：CDQ023. 主數(shù)據(jù)庫名稱：CDQ_Lib程序文件夾名稱：(CDQ程序)包含： V8基本庫(PCS7BasisLibraryV80) V8高級庫(PCS7APLibraryV80) 自定義功能塊(FB600-FB699、FC600-FC699) 二、 網(wǎng)絡(luò)規(guī)劃II. Networkplanning對于NetPro中關(guān)于工業(yè)以太網(wǎng)的相關(guān)信息（紅色框內(nèi)）,請參照圖3具體含義會在以下兩小節(jié)中加以說明。圖3

2.1. 工業(yè)以太網(wǎng)規(guī)劃2.1 IndustrialEthernetplanning中方設(shè)備及IP地址規(guī)劃：DeviceandIPaddressplanningofChineseside中方設(shè)備及IP地址規(guī)劃DeviceandIPaddressplanningofChineseside設(shè)備Device組態(tài)名稱Configurationname計算機名稱Computername計算機用戶名Computerusername計算機密碼ComputerpasswordIP地址IPaddress備注Remarks主PLCMasterPLCAS01192.168.0.20H0從PLCSlavePLCAS01192.168.0.21H1計算機OS(OS01)ComputerOS(OS01)OS(1)_Ref(1)CDQ01CDQSGAI192.168.0.111網(wǎng)卡1Networkcard1192.168.0.112網(wǎng)卡2Networkcard2192.168.0.113網(wǎng)卡1623Networkcard1623計算機ES/OS(OS02)ComputerOS(OS02)OS02CDQ02CDQSGAI192.168.0.121網(wǎng)卡1Networkcard1192.168.0.122網(wǎng)卡2Networkcard2192.168.0.133網(wǎng)卡1623Networkcard1623表1Table1注：上述IP為建議地址，具體網(wǎng)絡(luò)地址由業(yè)主提供

工業(yè)以太網(wǎng)名稱規(guī)劃PlanningofindustrialEthernetname網(wǎng)絡(luò)名稱規(guī)劃Planningofnetworkname功能Function設(shè)備Device網(wǎng)絡(luò)類型Networktype網(wǎng)絡(luò)名稱Networkname備注RemarksAS01AS01以太網(wǎng)EthernetCDQEthernetAS02AS02以太網(wǎng)EthernetCDQEthernetOSOS1以太網(wǎng)EthernetCDQEthernetOS2以太網(wǎng)EthernetCDQEthernet表2Table22.2 Profibus網(wǎng)規(guī)劃2.2 ProfibusnetworkplanningDP冗余網(wǎng)絡(luò)名稱分別為：PLCMasterPROFIBUS\PLCSlovePROFIBUS;如圖3標(biāo)注所示,我方共有遠程站11個分布在6個柜體內(nèi),每個遠程站有獨立的撥碼外(3,4,5,…,13),在組態(tài)時也需對遠程站點進行重新命名(如1EI1-2,1EI2-1,1EI2-2等機架編號)。具體配置查看程序。三、 Pcs7存儲區(qū)地址規(guī)劃對CFC中設(shè)置預(yù)留使用DB塊及FC塊編號：在CFC中選擇Options→Customize→Compile/Download中設(shè)定預(yù)留DB塊為:DB1~700預(yù)留FC塊為：FC1~700干熄焦項目的pcs7存儲區(qū)規(guī)劃表如下：Planningtableofpcs7storageareainthecokedryquenchingprojectisasfollows:序號No.范圍ScopeI/OFCFBDBT寄存器Tregister1提升機0~2990~4990~299600~6030~992APS、裝入、裝出、干熄槽、300~820620~639620~639620~639150~1993氣體循環(huán)、粉塵收集、公輔300~820640~659640~659640~659200~2494鍋爐300~820660~679660~679660~679250~2995公用及仿真606~619606~619606~619100~1496診斷680~689680~689680~689表3

四、 畫面布局IV. Picturelayout印度KPO干熄焦系統(tǒng)界面（分辨率1920*1080）為PCS7中CFC編程程序的標(biāo)準生成界面,主要分為頂部、中部、底部三個部分,具體如下圖所示：IndianKPOcokedryquenchingsysteminterface(1920*1080)isthestandardgeneratedinterfaceofCFCprogramsinPCS7anditismainlydividedintothreeparts:top,middleandbottom,asshowninthefollowingfigurefordetails:圖8Fig.8頂部:是標(biāo)題欄,顯示日期、時間、當(dāng)前登錄用戶名、網(wǎng)絡(luò)通訊狀態(tài)、能夠顯示1條最新報警的報警欄、報警確認按鈕、有四行四列共十六個導(dǎo)航按鈕、分別標(biāo)注各個系統(tǒng)畫面名稱。畫面右上角Logo等信息和一個登錄按鈕。Top:titlebar,displayingthedate,time,currentloginusername,networkcommunicationstate,alarmbardisplayingonelatestalarm,alarmacknowledgebutton,total16navigationbuttonsinfourrowsandfourcolumns,respectivelymarkedwiththepicturenameofeachsystem.ThereisLogoinformationandaloginbuttoninthetoprightcornerofthepicture.中部：是畫面主體部分,即界面的主要信息顯示區(qū),根據(jù)不同工藝設(shè)備確定。背景顏色(R*G*B)：0*108*106。畫面像素尺寸：1920(寬)*845(高)Middle:mainpartofthepicture,i.e.maininformationdisplayareaofinterface,determinedaccordingtodifferentprocessequipment.Backgroundcolor(R*G*B):0*108*106.Pixelsizeofthepicture:1920(W)*845(H).底部：是系統(tǒng)操作欄,是各界面切換按鈕欄,當(dāng)按鈕較多時不常用的以菜單模式顯示。Bottom:systemoperationbar,interfacesswitchingbuttonbar;whentherearemorebuttons,thebuttonsnotcommonlyusedaredisplayedinmenumode.

五、 Pcs7中APLV8自定義庫介紹V. IntroductionofAPLV8customlibraryinPcs7為了滿足現(xiàn)場工藝和畫面視覺顯示的要求,保持原有的西門子PCS7中V8高級過程庫(@PCS7TypicalsAPLV8)不變的基礎(chǔ)上,在Wincc中重新定義了V8APL自定義庫(@PCS7TypicalsAPLV8_WP),以下為自定義中塊圖標(biāo)對照表,具體運行動態(tài)在以下各小節(jié)中介紹。中方WP:WINDOWSPCS7。為了在Wincc中畫面的區(qū)分,印方所有塊圖標(biāo)及彈出畫面都要帶有相同字母的簡稱。如(DS)Inordertomeettherequirementsoffieldprocessandvisualdisplayofpictures,V8APLcustomlibrary(@PCS7TypicalsAPLV8_WP)isredefinedinWincconthebasisofkeepingtheV8advancedprocesslibrary(@PCS7TypicalsAPLV8)inoriginalSiemensPCS7unchanged;thefollowingisthecomparisontableofblockiconsinthecustomlibraryandthespecificoperationdynamicswillbedescribedinthefollowingsubsections.ChinesesideWP:WINDOWSPCS7.FordistinguishingthepicturesinWincc,allblockiconsandpopuppicturesofIndiansideshouldhavetheabbreviationswiththesameletters,e.g.(DS).序號No.類型Type內(nèi)部標(biāo)識符Internalidentifier自定義庫塊圖標(biāo)(WP1)Blockicon(WP1)incustomlibrary自定義庫塊圖標(biāo)(WP2)Blockicon(WP2)incustomlibrary自定義庫塊圖標(biāo)(WP3)Blockicon(WP3)incustomlibrary自定義庫塊圖標(biāo)(WP4)Blockicon(WP4)incustomlibrary1MonAnLFB18452MotLFB18503VlvLFB18994VlvMotLFB19005PIDConLFB1874表4Table4RGB對照：RGBmeaning:序號No.圖例顏色Legendcolor含義Meaning1常紅Normallyred（255,0,0）2常綠Normallygreen（0,255,0）3琥珀色Amber（202*76*38）4?；襈ormallygrey（120,120,120）針對塊圖標(biāo)調(diào)用的彈出窗口,我方也是對原來基本塊上進行了拷貝并修改。參照下圖9、圖10。Specifictothepop-upwindowscalledbyblockicons,wealsomakeacopyandmodificationonthebasisoforiginalbasicblocks.RefertoFig.9andFig.10asbelow.圖9Fig.9EMF文件EMFfiles圖10Fig.10建議：如果印方也需要重新定義塊圖標(biāo),為了保證畫面風(fēng)格的統(tǒng)一,印方按照中方介紹的畫面風(fēng)格及定義方法開發(fā)本方的自定義庫及塊圖標(biāo),在中方和印方程序整體合并期間導(dǎo)入到中方的OS中。Suggestions:ifIndiansidealsoneedsredefiningtheblockicons,forensuringtheuniformityofpicturestyle,itissuggestedthatIndiansideshoulddevelopowncustomlibraryandblockiconsaccordingtothepicturestyleanddefinitionmethodintroducedbyChinesesideandimportthemintoOSofChinesesideduringoverallmergingofprogramsofIndiansideandChineseside.5.1 MonAnL類型：MonAnLType:MonAnL內(nèi)部標(biāo)識符：FB1845Internalidentifier:FB1845OCM創(chuàng)建塊圖標(biāo)：WP1OCMcreatingtheblockicon:WP1序號No.圖例顏色Legendcolor含義Meaning塊圖標(biāo)Blockicon(WP1)1背景白色/字體黑色Whitebackground/blackfonts正常Normal2背景黃色/字體黑色Yellowbackground/blackfonts警告Warning3背景琥珀色/字體白色Amberbackground/whitefonts報警Alarm4背景黑色/字體黃色Blackbackground/yellowfonts通道故障Channelfault表5Table55.2 MotL類型：MotLType:MotL內(nèi)部標(biāo)識符：FB1850Internalidentifier:FB1850OCM創(chuàng)建塊圖標(biāo)：WP1/WP2OCMcreatingtheblockicons:WP1/WP2其中WP1可用于單向電機(泵)的圖標(biāo),WP2用于加熱器的圖標(biāo)WP1isusedastheiconofaunidirectionalmotor(pump)andWP2isusedastheiconofaheater.序號No.圖例顏色Legendcolor含義Meaning塊圖標(biāo)Blockiron(WP1)塊圖標(biāo)Blockiron(WP2)1常紅(255,0,0)Normallyred(255,0,0)運行Run2常綠Normallygreen(0,255,0)停止Stop3紅色閃爍Redflashing正在啟動Starting4綠色閃爍Greenflashing正在停止Stopping5琥珀色(202*76*38)Amber(202*76*38)故障Fault表6Table65.3 VlvL類型：VlvLType:VlvL內(nèi)部標(biāo)識符：FB1899Internalidentifier:FB1899OCM創(chuàng)建塊圖標(biāo)：WP1/WP2/WP4OCMcreatingtheblockicons:WP1/WP2/WP4WP1與WP2用于單向閥;而WP4在本方畫面用于空氣氮氣切斷閥。WP1andWP2areusedforone-wayvalves;WP4inthepicturesofthissideisusedforairandnitrogencut-offvalves.序號No.圖例顏色Legendcolor含義Meaning圖標(biāo)Icon(WP1)圖標(biāo)Icon(WP2)圖標(biāo)Icon(WP4)1常紅Normallyred開到位Fullyopened2常綠Normallygreen關(guān)到位Fullyclosed3有色三角紅/灰色閃爍Righttrianglered/greyflashing正在開Beingopened4右側(cè)三角綠/灰色閃爍Righttrianglegreen/greyflashing正在關(guān)Beingclosed5琥珀色Amber(202*76*38)故障Fault表7Table7

5.4 VlvMotL類型：VlvMotLType:VlvMotL內(nèi)部標(biāo)識符：FB1900Internalidentifier:FB1900OCM創(chuàng)建塊圖標(biāo)：WP1/WP2/WP3OCMcreatingtheblockicons:WP1/WP2/WP3WP1與WP2用于雙向電動閥,區(qū)別在與方向不同;而WP3在本方畫面用于裝入裝置與振動給料器。WP1andWP2areusedfortwo-wayvalves,withadifferenceindirection;WP3inthepicturesofthissideisusedforthechargingdeviceandvibratingfeeder.序號No.圖例顏色Legendcolor含義Meaning塊圖標(biāo)Blockicon(WP1)塊圖標(biāo)Blockicon(WP2)塊圖標(biāo)Blockicon(WP3)1常紅Normallyred開到位Fullyopened2常綠Normallygreen關(guān)到位Fullyclosed3右側(cè)三角紅/灰色閃爍Righttrianglered/greyflashing正在開Beingopened4右側(cè)三角綠/灰色閃爍Righttrianglegreen/greyflashing正在關(guān)Beingclosed5琥珀色Amber(202*76*38)故障Fault6?；襈ormallygrey(120,120,120)停止?fàn)顟B(tài)Stopstate表8Table85.5 PIDConL類型：PIDConLType:PIDConL內(nèi)部標(biāo)識符：FB1874Internalidentifier:identifierOCM創(chuàng)建塊圖標(biāo)：WP1/WP2OCMcreatingtheblockicons:WP1/WP2WP1與WP2用于調(diào)節(jié)閥,區(qū)別在與方向不同;WP1andWP2areusedforadjustingvalves,withadifferenceindirection.序號No.圖例顏色Legendcolor塊圖標(biāo)Blockicon(WP1)塊圖標(biāo)Blockicon(WP2)1?；襈ormallygrey表9Table9以上是對塊圖標(biāo)的功能進行了描述,針對CFC中Block能夠與自定義塊圖標(biāo)連接,還需要以下步驟。Theabovedescribesthefunctionsofblockicons;iftheBlockinCFCcanbeconnectedwithcustomblockicons,thefollowingstepsareneeded.圖11Fig.11以MotL類型為例：選中OCMpossible與Createblockicon復(fù)選框,按照工藝要求在5.2章節(jié)中的WP1/WP2中進行選擇,在圖11中“1”處填寫塊圖標(biāo)的名稱。1.TakeMotLtypeforexample:firstselecttheOCMpossibleandCreateblockiconcheckboxes,nextselectfromWP1/WP2inSection5.2accordingtotheprocessrequirement,andthenfillinthenameofblockironin“1”intheFig11.針對圖中Comment“2”的命名方式為:設(shè)備號/設(shè)備的具體描述,此處命名與messages相關(guān)。2.SpecifictoComment“2”namingmodeintheFig11:devicenumber/detaileddescriptionofthedevice,naminghererelatestomessages.3.圖11中Name“3”的命名方式為:設(shè)備號。3.NamingmodeofName“3”intheFig11devicenumber.6程序說明Programguide我們提供以下內(nèi)容：Wesupply：名稱為program的文件夾，文件夾里包含KPO工程架構(gòu)程序KPO_CDQ_V80SP2_EX_BE3，此文件為PCS7壓縮文件，可在PCS7軟件中恢復(fù)并打開。KPO_CDQ_V80SP2_EX_BE3istheengineeringstructorprogramofKPOprojectinnamedprogramfold,thisprogramofPCS7isazippedfile,itcanberestoreinPCS7software為了方便把程序通過郵件發(fā)送給印方，中方用winrar-x64軟件把大小為150M的program文件夾壓縮分成10個小壓縮包，每個小壓縮包大小為15M，小壓縮包的名稱依次program.part01-10.rar。雙擊其中program.part01-10任何一個文件即可解壓縮。Inordertotransfertheprogramsimply,Wezippeda150Mprogramfoldtotensmallprogramfoldsbysoftwarewinrar-x64,eachfileabout15M.andthefoldisnamedfromprogram.part01.rartoprogram.part010.rar.Theprogramcanbeunzippedbydouble-strikeanyoneoftheprograms.當(dāng)打開KPO工程架構(gòu)程序KPO_CDQ_V80SP2_EX_BE3后，見圖12，在組件視圖AS02的Charts里看到有一個名為eg的CFC塊，該塊用于中方測試架構(gòu)程序中AS02項目能否編譯用。印方編程前可完全刪除。OpeningtheprojectprogramKPO_CDQ_V80SP2_EX_BE3(Fig12),Wecanfindanamed“egCFC”intheChartsofAS02fromcomponentview.thisblockusedforcompiletestofAS02byBE3,India