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Materials in Civil
andConstructionEngineering土木工程材料Chapter
7AsphaltandAsphalt Concrete7.1
Introduction7.27.37.47.57.67.7ClassificationAsphalt
CementCutback
AsphaltEmulsified
AsphaltOther
AsphaltAsphalt
ConcreteContent7.1Introduction7.1 IntroductionAsphalt
is
one
of
the
oldest
materials
used
in
construction.The
first
recorded
use
of
asphalt
dates
back
to
3800
BC
in
Mesopotamia
where
the
material
wasused
as
an
adhesive
mortar
for
building
stones
and
paving
blocks.
Asphalt
was
first
used
in
paving
inBabylon
around
625
BC,
in
the
reign
of
King
Naboppolassar.Asphalt,
also
known
as
bitumen
is
a
sticky,
black
and
highly
viscous
liquid
or
semi-solid
form
ofpetroleum.It
may
be
found
in
natural
deposits
or
may
be
a
refined
product.
The
materials
used
by
theseengineers
of
ancient
times
were
naturally
occurring
asphalts.
Such
materials
are
still
used
today,
oftenfor
similar
purposes.
However,
the
vast
bulk
of
today's
bituminous
materials
are
the
products
ofindustrial
refining
processes.7.2Classification7.2 ClassificationBituminousmaterials
areclassified
asasphalts
andtars,as
shownin
Figure7.1.Asphaltisusedmostly
inpavementconstruction,butisalso
used
as
sealing
and
waterproofingagents.Tar
isproduced
by
thedestructive
distillationofbituminouscoalorby
cracking
petroleumvapors.
Taris
used
primarily
for
waterproofingmembranes,
such
as
roofs.
Tarmay
also
beusedforpavementtreatments,
particularly
wherefuelspills
may
dissolveasphaltcement,
such
as
onparkinglotsand
airportaprons.Figure
7.1
Classification
of
bituminous
materials7.3Asphalt
Cement7.3 Asphalt
Cement7.3.1 CompositionAsphalt
cement
is
a
mixture
of
a
wide
variety
of
hydrocarbons
primarily
consisting
of
hydrogen
and
carbonatoms,
with
minor
components
such
as
sulfur,
nitrogen,
oxygen
(heteroatoms),
and
trace
metals.
The
percentagesof
the
chemical
components,
aswell
as
the
molecular
structure
of
asphalt,
vary
depending
on
the
crude
oil
source.Because
asphalt
contains
such
a
large
number
of
molecules
with
differing
chemical
composition
and
structure,complete
chemical
analysis
is
generally
impractical.
In
general,
asphalt
can
be
divided
into
two
broad
chemicalgroups:
asphaltenes
and
maltenes.
The
maltenes
can
be
further
subdivided
into
saturates,
aromatics
and
resins.Chromatographic
techniques
are
the
most
common
methods
to
separate
asphalt
into
four
fractions
on
the
basis
ofthe
size,
chemical
reactivity
and
polarity.
These
four
fractions
are
oftencalled
SARA
fractions
(Saturates,Aromatics.Resins
and
Asphaltenes).
The
characteristics
of
four
fractions
of
asphalt
areshown
in
Table
7.1.Table
4.1
Approximate
oxide
composition
limits
ofComponentColorStateMolecular
weightContributionSaturatesTransparentLiquid--AromaticsPaleyellowLiquid300-500Viscosity
andfluidityResinsYellowSemisolid600-1000AdhesionandductilityAsphaltenesDark
brownSolid-Strength
andstiffness7.3 Asphalt
Cement7.3.2 Colloidal
Structure
of
AsphaltThe
asphaltenes
with
high
molecular
weight
are
wrapped
by
resins,
which
form
micelles
and
are
dispersed
inoilmedia.
This
kind
of
colloidal
system
has
a
uniqueliquidity
and
typical
rheological
properties.Thecolloidal
structurevaries
due
to
different
contentof
each
composition.1.
SolStructureThe
quantities
of
resin/aromatic
fraction
are
adequate
to
make
the
asphaltenes
peptized,
and
the
attractionamong
the
micelles
is
low.
This
kind
of
asphalt
is
characterized
by
the
great
fluidity
but
inferior
viscosity.
Thestraight-run
asphalt
isof
the
sol
structure.7.3 Asphalt
CementGel
StructureIf
the
quantity
of
the
aromatic/resin
fraction
is
insufficient
to
peptize
the
asphaltenes,
the
asphaltenes
canassociate
to
form
large
micelles
or
even
a
continuous
network
throughout
the
asphalt.
This
kind
of
asphalt
ischaracterized
by
the
inferior
fluidity,
plasticity
and
temperature
sensitivity,
but
of
great
viscosity.
The
oxidizedasphalt
has
thegelstructure.Sol-gel
StructureThe
asphalt
contains
appropriate
ground
asphaltenes
and
micelles,
and
the
distances
among
micelles
arerelatively
small,
and
there
is
certain
attraction
among
them,
and
the
structure
between
sol
structure
and
gelstructure
isformed,called
sol-gelstructure.
In
practice,
most
asphalt
isof
intermediate
characteristics.The
structure
of
petroleum
asphalt
depends
not
only
on
the
content
of
the
composition
but
also
on
thetemperature.(a)
sol
structure(b)
gel
structure(c)
sol-gel
structureFigure
7.2
Colloidal
structure
sketch
map7.3 Asphalt
Cement7.3.3 Physical
PropertiesDensityThe
density
of
asphalt
is
the
mass
per
unit
volume
at
the
given
temperature.
Generally,
the
value
is
between0.97-1.01g/cm3.
Thedensity
is
related
to
the
chemical
composition
of
asphalt.StiffnessAt
low
temperatures,
and
in
particular
for
short
duration
of
loading,
asphalt
binder
shows
elastic
properties,deforming
under
load
and
recovering
on
the
removal
of
load.
If
loads
are
applied
for
an
appreciable
time,
however,viscous
flow
develops.Ithas
been
demonstrated
for
asphaltbinderthat
therateof
viscous
flow
decreaseswith
time.This
would
not
be
the
case
for
true
liquids,
and
it
therefore
follows
that
this
apparently
viscous
flow
is
made
up
oftwo
components,
a
true
viscous
flowas
in
liquids,together
with
a
delayed
elastic
deformation.7.3 Asphalt
CementViscosityViscosity
is
the
fundamental
material
property
relating
the
rate
of
shear
stain
in
a
fluid
to
the
applied
shearstress;
in
practicalterms,
itis
theresistance
to
flow.
The
rheological
behaviorof
asphalt
cements
is
verytemperature
dependent,
and
therefore
the
temperature
of
a
material
must
be
stated
when
reporting
its
rheologicalproperties.ThixotropyThe
property
of
asphalt
binder
wherebyit
"sets"
when
not
stirred.
Thixotropy
is
thought
to
result
fromhydrophilic
suspended
particles
that
form
a
lattice
structure
throughout
the
asphalt
binder.
This
causes
the
asphaltto
increase
in
viscosity
and
hardening.
Thixotropic
effects
can
be
somewhat
reversed
by
heat
and
agitation.
Theproperty
ismost
marked
in
blown
or
oxidized
asphalts,
although
it
isexhibited
to
some
extent
by
many
binders7.3 Asphalt
CementSoftening
PointSoftening
point
of
asphalt
is
taken
as
the
temperature
at
which
the
sample
soft
enough
to
allow
the
ball,enveloped
in
the
sample
material,
to
fall
a
distance
of
25
mm.
Asphalt
binder
does
not
change
from
solid
to
liquidat
any
definite
temperature.
It
gradually
become
softer
and
less
viscous
asthetemperature
rises.
Softening
pointisuseful
in
the
classification
of
certain
asphalt
binder.
It
is
indicative
of
the
tendency
of
the
material
to
flow
atelevated
temperaturesencountered
in
service.PenetrationAsphalt
binder
is
classified
bythe
depthto
whicha
standardneedle
will
penetrate
under
specified
testconditions.
This
"pen"
test
classification
is
used
to
indicate
the
hardness
of
asphalt,
lower
penetration
indicating
aharder
asphalt.
Specifications
for
penetration
graded
asphalts
normally
state
the
penetration
range
for
a
grade,
e.g.50/70.7.3 Asphalt
Cement7.
Temperature
SusceptibilityThe
consistency
of
asphalt
is
greatlyaffected
bytemperature.
Asphalt
gets
hard
and
brittle
at
low
temperatures
andsoft
at
high
temperatures.
The
viscosity
of
the
asphalt
decreases
when
the
temperature
increases.
Asphalt'stemperature
susceptibility
can
be
represented
by
the
slope
of
the
line
shown
in
Figure
7.3;
the
steeper
the
slope,
thehigher
the
temperature
susceptibilityof
the
asphalt.
However,
additives
can
be
used
to
reduce
this
susceptibility.Duetotemperature
susceptibility,
thegradeof
theasphaltcementshould
be
selected
according
tothe
climate
ofthearea.
Theviscosity
oftheasphalt
shouldbemostly
within
theoptimum
rangefor
thearea'sannual
temperature
range;
soft-gradeasphalts
areused
for
cold
climatesandhard-gradeasphalts
forhot
climates.Figure
7.3
Typical
relations
between
asphaltviscosity
and
temperature7.3 Asphalt
Cement8.Penetration
IndexThe
penetration
index
represents
a
quantitative
measure
of
the
response
of
bitumen
to
variation
in
temperature.Knowing
the
penetration
index
of
particular
bitumen,
it
is
possible
to
predict
its
behavior
in
an
application.Therefore,
asphalt
binders
with
high
penetration
numbers
(called
"soft")
are
used
for
cold
climates
while
asphaltbinders
with
low
penetration
numbers
(called
"hard")
are
used
for
warm
climates.
All
bitumen
displaysthermoplastic
properties
i.e.
they
become
softer
when
heated
and
harden
when
cooled.
Several
equations
exist
thatdefine
the
way
that
the
viscosity
(or
consistency)
changes
with
temperature.
One
of
the
best
known
is
thatdeveloped
by
Pfeiffer
and
Van
Doormaal
which
states
that:
if
the
logarithm
of
penetration,
P,
is
plotted
againsttemperature,
T,
a
straight
line
is
obtained
suchthat:lgP
=
AT
+
KIn
this
formula:
P
isthe
penetration
at
temperature
T;A
istemperature
susceptibility
(or
temperature
sensitivity);K
is
theconstant.7.3 Asphalt
Cementpenetration
index
(PI)
has
been
defined
for
which
the
temperature
susceptibility
would
assume
a
value
of
zerofor
road
asphalt,
as
given
by:PI
=20(1-25A)/(1+50A)The
value
of
A
(and
PI)
can
be
derived
from
penetration
measurements
at
two
temperatures,
T1and
T2,
usingthe
equation:A=[lgPT1,m,t-lgPT2,m,t]/(T1-T2)Inthisformula:mis
themass
ofthetest
sample;t
isthe
set
timeof
thetest.7.3 Asphalt
Cement7.3.4 Asphalt
Grading
Methods1.Penetration
GradingPenetration
grading's
basic
assumption
is
that
the
less
viscous
the
asphalt,
the
deeper
the
needle
will
penetrate.
Thispenetration
depth
is
empirically
(albeit
only
roughly)
correlated
with
asphalt
binder
performance.
Therefore,
asphaltbinders
with
high
penetration
numbers
(called
"soft")
are
used
for
cold
climates
while
asphalt
binders
with
lowpenetration
numbers
(called
"hard")
are
used
for
warm
climates.
Table
7.2
shows
the
penetration
grading
system
ofasphalt
cement.Table
7.2
Penetration
grading
system
of
asphalt
cementGradePenetration
minPenetration
maxComments40-504050Hardgrade60-706070Typical
gradesusedonpavement85-10085100120-150120150Soft
grade.Used
forcoldclimates200-3002003007.3 Asphalt
Cement2.
Viscosity
GradingViscosity
grading
can
be
done
on
original
(as-supplied)
asphalt
binder
samples
(called
AC
grading)
or
agedresidue
samples
(called
AR
grading).
The
AR
viscosity
test
is
based
on
the
viscosity
of
aged
residue
from
therolling
thin
film
oven
test.
With
AC
grading,
the
asphalt
binder
is
characterized
by
the
properties
it
possessesbefore
it
undergoes
the
HMAmanufacturing
process.
The
AR
grading
system
is
an
attempt
to
simulate
asphaltbinder
properties
after
it
undergoes
a
typical
HMA
manufacturing
process
and
thus,
it
should
be
morerepresentative
of
how
asphalt
binder
behaves
in
HMA
pavements.
Table
7.3
and
Table
7.4
show
standardviscositygrades
for
the
AC
and
AR
gradingsystems(ASTM
D3381).Table
7.2
Penetration
grading
system
of
asphalt
cementTable
7.4
Standard
viscosity
grades
based
on
aged-residue
asphalt(AR)GradingAC-2.5AC-5AC-10AC-20AC-30AC-40AbsoluteViscosity(Poises)250±50500±1001000±2002000±4003000±6004000±800GradingAR-1000AR-2000AR-4000AR-8000AR-16000AbsoluteViscosity(Poises)1000±2502000±5004000±1
0008000±200016000±40007.3 Asphalt
Cement3.SuperpavePerformance
GradingPenetration
grading
and
viscosity
grading
are
somewhat
limited
in
their
ability
to
fully
characterize
asphaltbinder
for
use
in
HMA
pavement.
Therefore,
as
part
of
the
Superpave
research,
new
binder
tests
andspecifications
were
developed
to
more
accurately
and
fully
characterize
asphalt
binders
for
use
in
HMApavements.These
tests
and
specifications
are
specifically
designed
to
address
HMA
pavement
performance
parameterssuch
asrutting,
fatigue
cracking
and
thermal
cracking.Superpave
performance
grading
(PG)
is
based
on
the
idea
that
an
HMA
asphalt
binder's
properties
should
berelated
to
the
conditions
under
which
it
is
used.
For
asphalt
binders,
this
involves
expected
climatic
conditions
aswell
as
aging
considerations.
Therefore,
the
PG
system
uses
a
common
battery
of
tests
(as
the
older
penetrationand
viscosity
grading
systems
do)
but
specifies
that
a
particular
asphalt
binder
must
pass
these
tests
at
specifictemperatures
that
aredependent
upon
the
specificclimatic
conditions
in
thearea
of
use.7.3 Asphalt
CementTable
7.5
shows
how
the
Superpave
PG
system
addresses
specific
penetration,
AC
and
AR
grading
systemgeneral
limitations.Table
7.5
Prior
limitations
vs
Superpave
testing
and
specification
featurescontinueLimitations
ofPenetration,
AC
and
AR
Grading
SystemsSuperpave
Binder
Testing
and
Specification
Features
that
AddressPrior
LimitationsSuperpave
performance
grading
(PG)is
basedon
the
ideathat
an
HMA
asphalt
binder's
properties
should
be
related
tothe
conditions
under
which
itis
used.
For
asphalt
binders,
thisinvolves
expected
climatic
conditions
as
well
as
agingconsiderations.
Therefore,the
PG
system
uses
a
limitations
ofpenetration,
AC
and
AR
grading
systemsSuperpave
bindertesting
andSpecification
features
that
addressprior
limitationsPenetration
and
ductility
tests
are
empirical
and
notdirectlyrelated
toHMA
pavementperformanceThe
physical
properties
measured
are
directly
related
tofieldperformance
byengineering
principlesTests
are
conducted
at
one
standard
temperature
withoutregard
to
the
climate
in
which
theasphalt
binder
will
be
usedTest
criteria
remain
constant,however,
the
temperature
at
which
thecriteria
must
be
met
changes
in
consideration
of
thebinder
grade
selectedfortheprevalent
climatic
conditionsThe
range
of
pavement
temperatures
atanyone
site
is
notadequately
covered.For
example,
there
is
notest
method
forasphaltbinder
stiffness
atlow
temperatures
to
controlthermal
crackingThe
entire
range
of
pavement
temperatures
experienced
at
aparticular
site
is
covered7.3 Asphalt
CementSuperpaveperformancegrading
uses
thefollowing
asphaltbinder
tests:
rollingthinfilm
oven(RTFO),pressure
aging
vessel
(PAV),rotational
viscometer(RV),dynamic
shearrheometer(DSR),
bending
beamrheometer(BBR),direct
tension
tester
(DTT).Limitations
of
penetration,
AC
and
AR
gradingsystemsSuperpave
binder
testing
and
Specification
features
thataddressprior
limitationsTestmethods
only
consider
short-term
asphalt
binderaging
(thin
film
oven
test)
although
long-term
aging
is
asignificant
factor
in
fatiguecracking
and
lowtemperaturecrackingThree
critical
binderages
aresimulated
and
tested:Originalasphaltbinder
priortomixingwith
aggregate.Aged
asphalt
binderafterHMA
production
andconstruction.Long-term
aged
binderAsphalt
binders
canhave
significantly
differentcharacteristics
within
thesame
grading
categoryGrading
ismorepreciseandthereis
less
overlap
betweengradesModified
asphaltbindersarenot
suitedfor
thesegrading
systemsTests
andspecifications
areintended
for
asphalt
"binders"
toinclude
bothmodified
andunmodifiedasphalt
cements7.3 Asphalt
CementRolling
Thin
Film
Oven
(RTFO)The
rolling
thin-film
oven
(RTFO)
procedure
is
used
to
simulate
the
short-term
aging
that
occurs
in
the
asphaltduring
production
of
asphalt
concrete.
In
the
RTFO
method
(ASTM
D2872),
the
asphalt
binder
is
poured
intospecial
bottles.
The
bottles
are
placed
in
a
rack
in
a
forced-draft
oven,
at
a
temperature
of
163°C
(325°F)
for
75min.
The
rack
rotates
vertically,
continuously
exposing
fresh
asphalt.
The
binder
in
the
rotating
bottles
is
alsosubjected
to
an
air
jet
to
speed
up
the
aging
process.
The
performance
grade
specifications
limit
the
amount
ofmass
loss
during
RTFO
conditioning.
Rolling
thin-film
oven
conditioning
is
used
to
prepare
samples
forevaluation
for
rutting
potential
with
the
dynamic
shear
rheometer
and
prior
to
conditioning
with
the
pressureaging
vessel.
Under
the
penetration
and
viscosity
grading
methods,
the
aged
binder
is
usually
tested
forpenetration
or
viscosity
and
theresults
arecompared
with
those
of
new
asphalt.Pressure
Aging
Vessel(PAV)The
pressure
aging
vessel
(PAV)
provides
simulated
long
term
aged
asphalt
binder
for
physical
property
testing.Asphalt
binder
isexposed
to
heat
and
pressureto
simulatein-serviceaging
over
a
7-10
years'
period.
According
toASTM
D6521,
the
basic
PAV
procedure
takes
RTFO
aged
asphalt
binder
samples,
places
them
in
stainless
steelpans
and
then
ages
them
for
20
hours
in
a
heated
vessel
pressurized
to
305
psi
(2.10
MPa
or
20.7
atmospheres).Samplesarethen
stored
for
use
in
physical
property
tests.7.3 Asphalt
CementRotational
Viscometer
(RV)The
rotational
(Brookfield)
viscometer
test
(ASTM
D4402)
consists
of
a
rotational
coaxial
cylinder
viscometerand
a
temperature
control
unit.
The
test
is
used
to
determine
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