產(chǎn)品報價計算基礎(chǔ)標(biāo)準(zhǔn)+各種機(jī)械設(shè)備費用OK

對外報價成本計算標(biāo)準(zhǔn)為了統(tǒng)一各部門、分廠的對外報價成本計算，特制訂以下規(guī)定：成本費劃分:1.1A材料費、B直接人工費、C固定間接費用、D可變間接費用1.2鍛造和熱處理成本費的占用比例:a)直接人工費按單位成本費的38%計算；b)固定間接費按單位成本費的55%計算；c)可變間接費按單位成本費的7%計算。2單位成本費:2.1下料費:0.1元/kg2.2鍛造費：1.4元/kg；2.3毛坯正火費：1.0元/kg2.4熱處理滲碳費:2.4.1+普通拋丸3元/kg；(其中滲碳2.5;普通拋丸0.5)2.4.2+強(qiáng)力拋丸費(軸類)3.9元/kg；(其中滲碳2.5;強(qiáng)力拋丸1.4)2.4.3+強(qiáng)力拋丸費(盤類)3.2元/kg；(其中滲碳2.5;普通拋丸0.65)2.5熱處理高頻費1.6元/kg；2.6調(diào)質(zhì)費1.6元/kg；2.7熱處理磷化費1.2元/kg；2.8機(jī)加工工人薪金（人工費）0.32元/分鐘，（注：人工費(包括福利費)按每人每月3000元計，每分鐘0.32元）。2.9機(jī)加工可變間接費（制造費）0.66元/分鐘（可根據(jù)刀具費用作適當(dāng)調(diào)整）。3成本費用計算規(guī)定：3.1材料費(A)：按采購部門提供的鋼材現(xiàn)行采購價（此價格應(yīng)包含到公司的運費、含稅）；若毛坯外購，材料費按外購的毛坯價格。3.2直接人工費(B)：B(元)=B1+B2+B33.2.1機(jī)加工工序人工費(B1)：B1(元)=0.32×工時定額(分鐘)；3.2.2鍛造人工費(B2)a)鍛造（含正火）費人工費B2(元)=0.40×工藝定額(kg)；b)毛坯正火費人工費B2(元)=0.11×毛坯重量(kg)。3.2.3熱處理人工費(B3):a)滲碳人工費B3(元)=0.48×零件重量(kg)；b)高頻人工費B3(元)=0.26×零件重量(kg)；c)磷人工費B3(元)=0.20×零件重量(kg)。3.3固定間接費用(C)：C(元)=C1+C2+C33.3.1機(jī)加工設(shè)備折舊費(C1)，根據(jù)新設(shè)備的折舊（十年計）和現(xiàn)行的電費、設(shè)備維護(hù)費等綜合計算(按設(shè)備費用表中小時機(jī)器費用合計)；第一年設(shè)備能力不足按×1.3系數(shù)。3.3.2鍛造設(shè)備折舊費(C2):a)鍛造（含正火）費固定費C2=0.80×工藝定額(kg)；b)毛坯正火費固定費C2(元)=0.23×毛坯重量(kg)。3.3.3熱處理設(shè)備折舊費(C3):a)滲碳固定費C3=0.96×零件重量(kg)；b)高頻或調(diào)質(zhì)固定費C3(元)=0.51×零件重量(kg)；c)磷化人工費C3(元)=0.38×零件重量(kg)。3.4可變間接費用（制造費）(D)：D（元）=D1+D2+D33.4.1機(jī)加工工序，可變費D1(元)=(0.1～0.66)×工時定額(分鐘)；可變間接費包括刀具2～8%，低耗品2%，工裝損耗1%,按每分鐘0.05～0.5元選擇,當(dāng)用復(fù)雜刀具取大值，用簡單刀具取小值,如:a)滾齒、剃齒、插齒選用進(jìn)口刀具取0.5，選用國產(chǎn)刀具可選用0.4；b)數(shù)控車床、拉床、加工中心取0.2；c)粗車、打標(biāo)記、清洗、包裝、檢驗、校直取0.05；d)各類磨床、銑床、鉆床、數(shù)控倒角等取0.1。3.4.2鍛造(D2):a)鍛造（含正火）費可變費D2(元)=1.3元×工藝定額(kg)；b)毛坯正火費可變費D2(元)=0.36×毛坯重量(kg)3.4.3熱處理(D3)a)滲碳可變費D3(元)=1.56元×零件重量(kg)；b)高頻、或調(diào)質(zhì)可變費D3(元)=0.83×零件重量(kg)；c)磷化人工費D3(元)=0.62×零件重量(kg)。3.5若毛坯外購，其鍛造的人工費、固定費和可變費為零；若要本廠正火，則按正火費計算人工費、固定費和可變費。3.6成本價（E）：E（元）=A+B+C+D。4銷售、行政及其它管理費(F)4.1一般管理費（F1）（包括差旅費、保險費、業(yè)務(wù)費、預(yù)防費用、鑒別費用、上交管理費、銷售人員工資）按成本價的8%計算：F1（元）=E×8%4.2財務(wù)費(F2)按成本價的5%計算：F1（元）=E×5%；4.3銷售、行政及其它管理費(F):F(元)=F1+F2；5利潤（G）按成本價10%計算：G=E×10%；6其它費用:6.1包裝費（H）按成本價的3%計算：H（元）=E×3%；6.2廢品損失（I）按成本價(0.5～2)%計算：I（元）=E×(0.5～2)%復(fù)雜零件選大值，簡單零件選小值。6.3運費(J)6.3.1FOB廣州運費（J1）按成本價的2%計算：J1（元）=E×2%；6.3.2CFR巴西(桑托斯口岸)運費(J2):按海運費計算表計算,粗略計算可按公式:J2(美元)=零件凈重×0.2×(1.1～1.2)+J1/7.3(匯率)6.3.3DDP價的運輸、關(guān)稅、倉儲等費用（J3），到美國底特律的,按DDP運費關(guān)稅倉儲費用計算表計算，粗略計算可按FOB(廣州)銷售價的（10～12）%計算.其它口岸運費可按儲運公司的報價確定。7銷售價7.1FOB廣州價=E+F+G+H+I+J1（不含稅）7.2CFR價(巴西)=E+F+G+H+I+J2（不含關(guān)稅、倉儲費等）7.3DDP價=E+F+G+H+I+J3（含關(guān)稅、倉儲費等）8若按美元報價,則按現(xiàn)匯率的80%計算（考慮今后人民幣的升值）。9給價格計算后，還要考慮以后三年的降價率：3%、3%、2%因素，一般乘以1.05系數(shù)。序號Equipment設(shè)備名稱Equipment設(shè)備型號原值功率小時折舊小時電費小時設(shè)維護(hù)費小時機(jī)器費用合計1轉(zhuǎn)塔式六角車床C316340,00011.880.604.820.375.802轉(zhuǎn)塔式六角車床CB345026,00011.130.394.520.375.283銑端面打中心孔機(jī)X820119,0007.500.283.050.373.704銑端面打中心孔機(jī)Z80210C201,0007.503.013.050.376.435帶鋸床G4025-IC21,8802.100.330.850.371.556剪料機(jī)Q42-50051,35030.000.7712.180.3713.327中頻加熱爐GTR-1K-35713,384350.0010.70142.100.37153.178中頻加熱爐GTR-1K-50713,384500.0010.70203.000.37214.079摩擦壓力機(jī)J53-1600A1,540,000141.0023.0957.250.3780.71摩擦壓力機(jī)J53-630690,00055.0010.3522.330.3733.0510等溫正火線LZ141,378,944550.0020.68223.300.37244.3511清理噴丸機(jī)Q313B60,30914.000.905.680.376.9612普通車床C6140A111,0324.130.171.670.372.2113普通車床C620-16,9477.630.103.100.373.5714普通車床CW6163A102,00012.231.534.970.376.8715仿形車床CE7120120,60021.651.818.790.3710.9716仿形車床CE7112110,60013.121.665.330.377.3617程控液壓半自動車床CK922031,09312.330.475.000.375.8418卡盤多刀半自動車床CE762011,01012.330.175.000.375.5419卡盤式刀半自動車床C762087,00010.001.304.060.375.7420數(shù)控車床CK7820550,00032.008.2512.990.3721.6121數(shù)控車床(軸類)CK7820B590,00032.008.8512.990.3722.2122數(shù)控車床(盤類)L270E498,55011.207.484.550.3712.3923數(shù)控車床L390610,00013.209.155.360.3714.8824數(shù)控車床L370687,00013.2010.305.360.3716.0325數(shù)控車床CNC6135G92,5004.711.391.910.373.6726數(shù)控車床CJK6132A92,0004.711.381.910.373.6627數(shù)控車床MJ630631,00014.259.465.790.3715.6228數(shù)控車床CK7136225,0009.503.373.860.377.6029數(shù)控車床CK6150B106,00010.101.594.100.376.0630數(shù)控車床SL360233,0008.603.493.490.377.3631數(shù)控車床CNC360152,0006.702.282.720.375.3732數(shù)控車床CK7810A385,0009.205.773.740.379.8833數(shù)控車床CK6163B232,00014.253.485.790.379.6434齒輪電子束焊機(jī)EBW-6GC637,21415.009.556.090.3716.0235立式拉床L5120B500,61315.007.516.090.3713.9736立式拉床L5120C650,00015.009.756.090.3716.2137立式拉床L5120B500,61333.307.5113.520.3721.4038臥式拉床L612095,99822.121.448.980.3710.7939內(nèi)圓磨床M2120A133,6007.802.003.170.375.5440數(shù)控內(nèi)圓磨床MK2115631,27814.259.475.790.3715.6241數(shù)控端面外圓磨床MKS1620570,00018.558.557.530.3716.4542立柱圓臺平面磨床M7475A59,20729.750.8912.080.3713.3443數(shù)控端面外圓磨床G30A-80CNC1,370,00014.0020.545.680.3726.6044端面外圓磨床MB1632224,60014.803.376.010.379.7545外圓磨床M1313,1009.480.053.850.374.2746無心磨床M108092,50015.631.396.350.378.1047蝸桿砂輪磨FKP326-101,310,00018.0019.647.310.3727.3248平面磨床M713024,6877.430.373.010.373.7649超聲波清洗機(jī)PTO-3024R110,00010.001.654.060.376.0850清洗機(jī)QXLT50-111149,12510.002.244.060.376.6751弧齒錐齒輪銑齒機(jī)S209,320,00025.00139.7410.150.37150.2652(螺傘)研齒機(jī)L206,240,00025.0093.5610.150.37104.0853(螺傘)檢驗機(jī)T205,350,00013.7580.225.580.3786.1754弧齒錐齒輪檢查機(jī)B1718,0003.750.271.520.372.1655梳齒機(jī)SH76K292,30012.654.385.140.379.8956立式升降臺銑床X519,1603.530.141.430.371.9457萬能升降臺銑床X62W58,0009.130.873.700.374.9558萬能升降臺銑床X6132A89,4009.131.343.710.375.4259銑端面打中心孔機(jī)XZ283,0007.500.043.050.373.4660滾齒機(jī)Y3150E176,0006.352.642.580.375.5961滾齒機(jī)YB3120H199,8008.503.003.450.376.8262滾齒機(jī)YB3120250,0009.473.753.840.377.9763數(shù)控滾齒機(jī)YKB3120A401,7206.356.022.580.378.9764數(shù)控滾齒機(jī)YKX3132M650,70022.459.769.110.3719.2465插齒機(jī)Y5120A150,0002.142.250.870.373.4966插齒機(jī)YS5120A(長江)285,0002.144.270.870.375.5167插齒機(jī)Y5132A315,7707.194.732.920.378.0368插齒機(jī)YD5132(長江)362,4007.215.432.930.378.7369插齒機(jī)Y58A181,0773.552.721.440.374.5370數(shù)控插齒機(jī)YS5120282,0002.144.230.870.375.4771數(shù)控花鍵軸銑床YJK6012368,0005.755.522.330.378.2272數(shù)控花鍵軸銑床YJK6012368,00015.005.526.090.3711.9873半自動萬能花鍵軸銑床YB6212T163,0006.722.442.730.375.5474齒輪倒棱機(jī)YE9340A237,46510.003.564.060.377.9975齒輪倒棱機(jī)YE9320A269,54010.004.044.060.378.4776齒輪倒棱機(jī)YE9340248,00010.003.724.060.378.1577磨棱機(jī)YML-125,3001.000.380.410.371.1678磨棱機(jī)YML-11150,0001.000.750.410.371.5379數(shù)控齒輪倒角機(jī)YH9325G265,0008.353.973.390.377.7480數(shù)控徑向剃齒機(jī)YT4232CNC1278,02810.004.174.060.378.6081數(shù)控剃齒機(jī)YKAT4232213,2805.003.202.030.375.6082蝸桿砂輪磨FKA326-10607,41217.929.117.280.3716.7583搖臂鉆床Z302539,6005.000.592.030.373.0084搖臂鉆床Z303234,5003.300.521.340.372.2385立式鉆床Z5150A32,5005.000.492.030.372.8986臺式鉆床Z41162,3800.550.040.220.370.6387臺式鉆銑床ZXJ70163,4005.000.052.030.372.4588數(shù)控深孔鉆床ZK2102295,00010.004.424.060.378.8689數(shù)控深孔鉆床ZK8210303,1202.254.540.910.375.8390氣動打字機(jī)ET-GCPE37,9001.000.570.410.371.3591智能打字機(jī)BJ-GAPF-W28,0005.000.422.030.372.8292激光打字機(jī)PVY-M50257,5003.003.861.220.375.4593三箱清洗機(jī)R5122,85825.600.3410.390.3711.1194清洗包裝生產(chǎn)線SQX-400106,50051.001.6020.710.3722.6795清洗包裝生產(chǎn)線SQX-50III109,50055.001.6422.330.3724.3496磷化生產(chǎn)線294,11850.004.4120.300.3725.0897多用箱式爐熱處理線ALLCASE30-300KV5,310,000135.0079.6254.810.37134.8098多用箱式爐熱處理線VKFS4/2-761,452,562200.0021.7881.200.37103.3599調(diào)質(zhì)生產(chǎn)線LZ15598,271250.008.97101.500.37110.84100中頻加熱爐KGPS-500-1K713,38355.0010.7022.330.3733.40101高頻加熱爐(宮電)SON-50S1,740,04960.0026.0924.360.3750.82102普通噴丸機(jī)Q3525B75,00025.901.1210.520.3712.01103強(qiáng)力噴丸機(jī)QZG-T200430,00050.606.4520.540.3727.36X射線應(yīng)力測定儀X-350A500,0003.007.501.220.379.09104雙盤摩擦壓力機(jī)J53-1600A1,540,000141.0023.0957.250.3780.71105單柱校正機(jī)YH41-100C70,9507.501.063.050.374.48106井式氣體滲碳爐OZ8210C89,30092.251.3437.450.3739.16107雙頻設(shè)備SPD20