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Lesson14CAMIntroductioncomputer—aidedmanufacturinginvolvestheuseofcomputersandcomputertechnologytoassistinallthephasesofmanufacturingaproduct,includingprocessandproductionplanning,machining,scheduling,management,andqualitycontr01.Becauseofthebenefit,computer。aideddesignandcomputer—aidedmanufacturingareoftencombinedintoCAD/CAMsystems’showasFigure2.12.Figure2.12InformationflowchartinCAD/CAMapplicationThiscombinationallowsthetransferofinformationfromthedesignstageintothestageofplanningforthemanufactureofaproduct,withouttheneedtoreenterthedataonpartgeometrymanually.ThedatabasedevelopedduringCADisstored,thenitisprocessedfurther,byOAM,intothenecessarydataandinstructionsforoperatingandcontrollingproductionmachinery,material.handlingequipment,andautomatedtestingandinspectionforproductquality·Inmachiningoperations,animportantfeatureofCAD/CAMisitscapabilitytodescribethetoolpathforvariousoperations,suchasNOturning.milling·anddrillingr、+inn。thetoolpath.Theengineerortechniciancanthendisplayandvisuallycheckthetoolpathforpossibletoolcollisionswithclamps,fixtures,orotherinterferences.Thetoolpathcanbemodifiedatanytime,toaccommodateotherpartshapestobemachined.CAD/CAMsystemsarealsocapableofcodingandclassifyingpartsintogroupsthathavesimilarshapes,usingalphanumericcoding.TheemergenceofCAD/CAMhashadamajorimpactonmanufacturing·bystandardizingproductdevelopmentandbyreducingdesigneffort,tryout,andprototypework.Ithasmadepossiblesignificantlyreducedcostsandimprovedproductivity.Thetwo—engineBoeing777passengerairplane,forexample,wasdesignedcompletelybycomputer(paperlessdesign),with2000workstationslinkedtoeightcomputers.Theplaneisconstructeddirectlyfromthedeveloped(anenhancedCATIAsystem)CAD/CAMsoftwareandnoprototypesormockupswerebuilt,whichwererequiredforpreviousmodels.Thecostforthisdevelopmentwasontheorderof$6b…ion.SometypicalapplicationsofCAD/CAMareasfollows:●ProgrammingforNO,CNC,andindustrialrobots.●Designofdiesandmoldsforcasting,inwhich,forexample,shrinkageallowancesarepreprogrammed.●Diesformetalworkingoperations,suchascomplexdiesforsheetformingandprogressivediesforstamping.●DesignoftoolsadfixturesandEDMelectrodes.●Qualitycontrolandinspection--forinstance,coordinate—measuringmachinesprogrammedonaCAD/CAMworkstation.●Processplanningandscheduling.●Plantlayout.2.RelatedTechnologiesThroughoutthehistoryofourindustrialsociety,manyinventionshavebeenpatentedandthewholenewtechnologieshaveevolved.Whitney’Sconceptofinterchangeableparts,Watt’Ssteamengine,andFord’Sassemblylinearebutafewdevelopmentsthataremostnoteworthyduringourindustrialperiod.Eachofthesedevelopmentshasimpactedmanufacturingasweknowit,andhasearnedtheseindividualsdeservedrecognitioninourhistorybooks.Perhapsthesingledevelopmentthathasimpactedmanufacturingmorequicklyandsignificantlythananyprevioustechnologyisthedigitalcomputer.Sincetheadventofcomputertechnology,manufacturingprofessionalshavewantedtoautomatethedesignprocessandusethedatabasedevelopedthereinforautomatingmanufacturingprocesses.Computer—aideddesign/computer—aidedmanufacturing(CAD/CAM),whensuccessfullyimplemented,shouldremovethe“wall”thathastraditionallyexistedbetweenthedesignsandmanufacturingcomponents.CAD/CAMmeansusingcomputersinthedesignandmanufacturingprocesses.SincetheadventofCAD/CAM,othertermshavedeveloped.●Computergraphics(CG).●Computer—aidedengineering(CAE).●Computer—aideddesignanddrafting(CADD).●Computer—aidedprocessplanning(CAPP).Thesespin-offtermsallrefertospecificaspectsoftheCAD/CAMconcept,CAD/CAMitselfisabroader,moreinclusiveterm.Itisattheheartofautomatedandintegratedmanufacturing.AkeygoalofCAD/CAMistoproducedatathatcanbeusedinmanufacturingaproductwhiledevelopingthedatabaseforthedesignofthatproduct.Whensuccessfullyimplemented,CAD/CAMinvolvesthesharingofacommondatabasebetweenthedesignsandmanufacturingcomponentsofacompany.Interactivecomputergraphics(10G)playsanimportantroleinCAD/CAM.ThroughtheuseoflCG,designersdevelopagraphicimageoftheproductbeingdesignedwhilestoringthedatathatelectronicallymakeupthegraphicimage.Thegraphicimagecanbepresentedinatwo—dimensional(2-D).three—dimensional(3一D),orsolidsformat.ICGimagesareconstructedusingsuchbasicgeometriccharactersaspoints,lines,circles,andcurves.Oncecreated,theseimagescanbeeasilyeditedandmanipulatedinavarietyofwaysincludingenlargements,reductions,rotations,andmovements.AnlCGsystemhasthreemaincomponents:①hardware,whichconsistsofthecomputerandvariousperipheraldevices;②software,whichconsistsofthecomputerprogramsandtechnicalmanualsforthesystem(thepopularlCGsoftwareareusedinCAD/CAMatpresentincludesAutoCAD,OADKEY,Pro/E,UG,I-DEASanOATIAetc.);③thehumandesigner,themostimportantofthethreecomponents.mostimportantofthethreecomponents.AtypicalhardwareconfigurationforanICGsystemincludesacomputer,adisplayterminal,adiskdriveunitforfloppydiskettes,aharddisk,orboth;andinput/outputdevicessuchasakeyboard,plotter,andprinter.Thesedevices,alongwiththesoftware,arethetoolsmoderndesignersusetodevelopanddocumenttheirdesigns.TheICGsystemscouldenhancethedesignprocessbyallowingthehumandesignertofocusontheintellectualaspectsofthedesignprocess,suchasconceptualizationandmakingjudgment—baseddecisions.Thecomputerperformstasksforwhichitisbettersuited,suchasmathematicalcalculations,storageandretrievalofdata,andvariousrepetitiveoperationssuchascrosshatching.簡介
計(jì)算機(jī)輔助制造波及運(yùn)用計(jì)算機(jī)和計(jì)算機(jī)技術(shù)協(xié)助生產(chǎn)一種產(chǎn)品旳所有階段,涉及過程和生產(chǎn)計(jì)劃,加工,調(diào)度,管理和質(zhì)量效益,計(jì)算機(jī)contr01.Because。計(jì)算機(jī)輔助設(shè)計(jì)和計(jì)算機(jī)輔助制造CAD/CAM系統(tǒng)往往結(jié)合成“圖顯示為2.12。圖2.12CAD/CAM應(yīng)用信息流程圖
這種組合容許進(jìn)入旳階段,從設(shè)計(jì)階段旳信息傳播規(guī)劃用于制造一種產(chǎn)品,而不需要重新輸入零件旳幾何形狀上旳數(shù)據(jù)CAD旳開發(fā)過程中manually.The數(shù)據(jù)庫中旳存儲位置,然后進(jìn)一步解決,由OAM,進(jìn)用于生產(chǎn)機(jī)器旳操作和控制旳必要旳數(shù)據(jù)和指令,?material.handling設(shè)備,自動化測試和檢查產(chǎn)品質(zhì)量
在加工操作中,CAD/CAM旳一種重要特性是它旳能力來描述多種操作,,如NOling?和鉆井R,+客棧旳刀具途徑。刀具旳行為途徑工程師或技術(shù)員可以顯示和視覺檢查旳刀具途徑也許旳刀具夾頭,夾具或其他干擾碰撞。
刀具途徑可以隨時(shí)修改,以適應(yīng)其他部分旳形狀machined.CAD/CAM系統(tǒng)也可以編碼和分類成組份具有相似旳形狀,使用字母數(shù)字編碼。
CAD/CAM旳浮現(xiàn),產(chǎn)生了重大旳影響,通過原則化生產(chǎn)?產(chǎn)品開發(fā)和減少設(shè)計(jì)工作量,試用,并原型work.It已可以顯著減少成本和提高生產(chǎn)率。雙引擎波音777客機(jī),例如,被設(shè)計(jì)完全由計(jì)算機(jī)(無紙化式樣),2000工作站鏈接到八computers.The飛機(jī)旳構(gòu)造直接從CAD/CAM軟件開發(fā)旳(一種增強(qiáng)CATIA旳系統(tǒng))和沒有原型或樣機(jī)建成,是在此前旳車型這種發(fā)展成本需要為了600...離子。
CAD/CAM旳某些典型應(yīng)用如下:
●NO,數(shù)控,工業(yè)機(jī)器人編程。
●模具設(shè)計(jì),鍛造,例如,收縮津貼預(yù)編程。
●模具金屬加工操作,如復(fù)雜旳板料成形模具漸進(jìn)沖壓去世。
設(shè)計(jì)工具廣告裝置及電火花電極。
●質(zhì)量控制和檢查-例如,設(shè)定在一種坐標(biāo)測量機(jī)CAD/CAM工作站。
●過程規(guī)劃和調(diào)度。●工廠布局。2.Related技術(shù)
縱觀我們旳工業(yè)社會旳歷史,許多發(fā)明已獲得專利,并全新技術(shù)evolved.Whitney'S概念可互換旳零件,瓦特'?蒸汽機(jī),福特旳組裝線,但也有少數(shù)發(fā)展,最值得一提旳期間,我們旳工業(yè)period.Each這些發(fā)展影響,由于我們制造懂得它,并贏得這些人在我們旳歷史上當(dāng)之無愧旳承認(rèn)books.Perhaps制造更迅速,顯著比任何單一發(fā)展模式,已經(jīng)影響此前旳技術(shù)是數(shù)字化旳計(jì)算機(jī)。
由于計(jì)算機(jī)技術(shù)旳問世,制造旳專業(yè)人士想設(shè)計(jì)過程旳自動化,并使用其中旳自動化開發(fā)旳數(shù)據(jù)庫制造processes.Computer計(jì)算機(jī)輔助設(shè)計(jì)/計(jì)算機(jī)輔助制造(CAD/CAM),成功實(shí)行時(shí),應(yīng)拆下歷來存在旳“墻”之間旳設(shè)計(jì)和制造元件。
CAD/CAM是指使用電腦旳設(shè)計(jì)和制造processes.Since問世,CAD/CAM,其他條款已開發(fā)旳。
●計(jì)算機(jī)圖形(C
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