從概念到實(shí)現(xiàn) 工業(yè)4.0時(shí)代的制造業(yè)轉(zhuǎn)型升級(jí)與管理創(chuàng)新

SAP2014年5月21 德國(guó)總理安格拉·默克爾博士及俄羅斯總統(tǒng)普京

??2013SAPAG.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights

?2013SAPAGoranSAPaffiliatecompany.Allrights 1.04.0Industry4.0?2013?2013SAPAG.Allrights ?2013SAPAG.Allrights?2013SAPAG.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights 創(chuàng) 設(shè) 計(jì) 生 服

客

?2013?2013SAPAG.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights ??2013SAPAG.Allrights

創(chuàng) 設(shè) 計(jì) 制 運(yùn) 服

Source:Adaptedfrom?ProductLifecycleManagement“,MartinEignerandRalfStelzer,?2013SAPAG.Allrights ?2014SAP?2013SAPAG.Allrights ?2013?2013SAPAG.Allrights ?2014SAPAG.Allrights ?2013?2013SAPAG.Allrights 按訂單設(shè) 按訂單生 按庫存生 趨向于個(gè)性化生

按訂單設(shè) 按訂單生 按庫存生 貼近需求尋求利

前工業(yè)時(shí) 第1階

第4階 ?2013?2013SAPAG.AllrightsSAP成立于1972消費(fèi)品行 金融行

4000多家客戶中，80

IT Head,

?2013?2013SAPAG.Allrights

SAP25個(gè)行業(yè)解決方案：汽車、鋼鐵、礦業(yè)、零售、鞋服SAPBusinessSAPSAPBusinessSAPSAPSAPSAPSAP

SAPSAPSAPSAP

SAP?2013SAPAG.Allrights?2013SAPAG.Allrights SAP

SAPNetWeaverSAP商務(wù)智能

SAP

Add-

SAPNetWeaver應(yīng)用生命周期管理

?2013SAPAG.All ?2013?2013SAPAG.Allrights研發(fā)/3D研發(fā)/3DITITITITITSAPHANA

SAP

SAP

SAPSAPSAP

SAPSAP應(yīng)用平臺(tái)WebSAP應(yīng)用平臺(tái)Web

人員集成信息集成流程集成:XI,…

設(shè)計(jì)/?2013SAPAG.Allrights ??2013SAPAG.Allrights

C1.集成或手工錄入間接制造費(fèi) B.生產(chǎn)定B.生產(chǎn)定

F1.XXXXXX

A

E

I.

G1

G2DC2.

生產(chǎn)成本中心折舊費(fèi)用,工資成 燃料電力,機(jī)

F2.C3.手工發(fā)票錄

?2013SAPAG.Allrights

合同管 采購(gòu)執(zhí)??2013SAPAG.Allrights ?2013SAPAG.?2013SAPAG.Allrights貨安發(fā)開收?2013?2013SAPAG.Allrights戰(zhàn) 集團(tuán)合 戰(zhàn)略管 全面預(yù) 管理駕駛 績(jī)效監(jiān)決 集 集團(tuán)結(jié)賬駕駛 財(cái)務(wù)共享服務(wù)中 票據(jù)管

總賬管 應(yīng)收賬 應(yīng)付賬 固定資 平行分類

10g35SAPSAPSAP

SAP

SAP

Spend

運(yùn)營(yíng)卓越的采購(gòu)到支付流程 SAPCRMSAPCRM7.0SAPSAP

現(xiàn) 自助服 交互中 合作伙SAPSAP?2013SAPAG.Allrights

行業(yè)特定

SAP?SAP?2013SAPAG.Allrights SAPSAPSAPSAP 研發(fā)協(xié)同與資源原型設(shè)計(jì)與產(chǎn)品移交生產(chǎn)，銷售質(zhì)量工程及持續(xù) 服務(wù)與維修結(jié)構(gòu)管變更與配置管理

基于PLM

?2013SAPAG.Allrights

SAPSAPSAP

SAP?2013SAPAG.Allrights SAPSales&Operation

<<年–季 月– 周–

優(yōu)化:獲利能力銷售收入,客戶滿意

NetworkwidevisibilityacrosstheextendedsupplyMonitorandanalyzetheperformanceusingpredefinedkeyperformanceindicators?2013SAPAG.Allrights

統(tǒng)能源-發(fā)電

??2013SAPAG.Allrights

SAP

工程機(jī) 重 電 按庫存生產(chǎn) 按訂單配置?2013SAPAG.Allrights

按訂單設(shè)計(jì)

?2013?2013SAPAG.Allrights中國(guó)SAP

高級(jí)計(jì)劃管理高級(jí)計(jì)劃管理

供應(yīng)鏈協(xié)同供應(yīng)鏈協(xié)同

管 管

設(shè) 公司 管 交 MDMHANAMobility云服務(wù)研發(fā)/3D研發(fā)/3DITITITITITSAPHANA?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights 串行流 集成流?2013?2013SAPAGoranSAPaffiliatecompany.Allrights 快速地從PLM設(shè)計(jì)移轉(zhuǎn)至生產(chǎn)制實(shí)時(shí)的共享制造與EHS（健康環(huán)境,安全)快速地從PLM設(shè)計(jì)移轉(zhuǎn)至生產(chǎn)制實(shí)時(shí)的共享制造與EHS（健康環(huán)境,安全)數(shù)據(jù)將EAM3D可視化協(xié)助端到端的研發(fā)制造,服務(wù)的操作,并確保數(shù)據(jù)版本的一?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights 創(chuàng) 設(shè) 計(jì) 生 服高性能可視化E高性能可視化E裝配過程又3D動(dòng)畫進(jìn)行?2013SAPAGoran?2013SAPAGoranSAPaffiliatecompany.Allrights HANA/發(fā)布/?2013SAPAGoranSAPaffiliatecompany.Allrights 當(dāng)前的企 未來的企M2MM2M?2013SAPAGoranSAPaffiliatecompany.Allrights ??2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliate?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights Case18.4Case18.4MioDevicesin…andalwaysoutdateddocuments,certificates,…AdditionalServices:MakingproductinformationavailableviathecloudanddirectlyembeditintotheSAPuserexperience.?2013SAPAGoranSAPaffiliate?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights M2MM2MAutomatedDemandDemandSmart?2013SAPAGoran?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAPAGoranSAPaffiliatecompany.Allrights

CADSAPCADSAP

SAPSAPSAPSAP

車間調(diào)度 SAPEHSM環(huán)境

SAP3DSAPSAPSAP企業(yè)資產(chǎn)管SAPQM,SAP 服務(wù)管SAPSAPSAPSAPSAP?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights3D?2013?2013SAPAGoranSAPaffiliatecompany.Allrights3D人事管 核心人力資源與薪

人才管 考勤管 人力資源規(guī)劃與分財(cái) 財(cái)務(wù)績(jī)效管 會(huì)計(jì)與財(cái)務(wù)關(guān) 財(cái)政與金融風(fēng)險(xiǎn)管 協(xié)同式財(cái)務(wù)運(yùn) 企業(yè)治理風(fēng)險(xiǎn)與合

協(xié)同式發(fā)票到支付

IT管 應(yīng)用生命周期管 IT架構(gòu)管 IT投資組合與項(xiàng)目

IT服務(wù)管

分 數(shù)據(jù)管

SAPHANA

戰(zhàn) 創(chuàng)意與概 項(xiàng)目立 項(xiàng)目計(jì) 資源分 執(zhí)行與監(jiān)

?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights3D?2013?2013SAPAGoranSAPaffiliatecompany.Allrights集成產(chǎn)品研發(fā)概念

采購(gòu)/制 PortfolioPortfolio

Bus.Cat.

Bus.

Bus.Bus.Cat.

Project

ProductStructure

Mfg.MasterPLMPLM功能組成CAD集成、文檔管理、BOM管理、配置管理、變更管理、權(quán)限管理、項(xiàng)目管理、物料主數(shù)據(jù)管理CAD集 變更管 產(chǎn)品結(jié)構(gòu)同CADCAD集 變更管 產(chǎn)品結(jié)構(gòu)同控制/工作中 搜PLM CAD集 變更管 產(chǎn)品結(jié)構(gòu)同CAD集 變更管 產(chǎn)品結(jié)構(gòu)同 BAPI?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights3D3D?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013?2013SAPAGoranSAPaffiliatecompany.AllrightsDMU?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights3D

持續(xù)性合規(guī)驗(yàn) ??2013SAPAGoranSAPaffiliatecompany.Allrights

?2013?2013SAPAGoranSAPaffiliatecompany.Allrights

移 云模 SAP

CADSAP3DCAD

SAP

SAPSAPEHSMSAP

SAP3D

SAP企業(yè)資產(chǎn)

SAP

SAPQM,SAP服務(wù)

SAPSAPSAP

SAP預(yù)測(cè)?2013SAPAGoranSAPaffiliatecompany.Allrights WhyResponsiveHarmonizescomplexmanufacturingnetworkReliablyproducestotargetsanddeliverscontinuousimprovementsincost,quality,CompletevisibilityacrossQuickadjustmenttochange,exception,andqualityOptimalproductivityandutilizationofresourcesandassetsGlobalUp-to-dateCompletetraceability,and?2013SAP?2013SAPAGoranSAPaffiliatecompany.Allrights

LocalDetailedproductionIdentificationandresolutionofconstraintstomaintainoptimalOptimizedworkinprogress(WIP)inresponsetoreducedleadtimesSAP

SAPSD-銷售管理 PP-生產(chǎn)計(jì)劃 MM-物料管理 PM-工廠維護(hù),CO-成本管理

SAP

SAP

Weigh Inspection?2013SAPAGoranSAPaffiliatecompany.Allrights

SAP

SAP

SAP（含時(shí)序

生產(chǎn)計(jì) ??2013SAPAGoranSAPaffiliatecompany.Allrights SAP?2013?2013SAPAGoranSAPaffiliatecompany.AllrightsStandards:Standards:OPCDA/AE/UA/

SAPSAPERP與SAPME/MIISAPSAP物料/

SAPWIP在制品(批次或序列號(hào)）

?2013?2013SAPAGoranSAPaffiliatecompany.AllrightsSAP

1InventoryisreferredtoasFloorStockinSAP?2013?2013SAPAGoranSAPaffiliatecompany.AllrightsOEE(OverallEquipment設(shè)備總合效率＝設(shè)備總合效率＝ｘ性能效率ｘOEE＝AvailabilityｘPerformanceRateｘQuality***OEEPM

OEEOEESPC

On-line&Off-lineAlertAlert 良率KPIDashboardAnytime,Anywhere,AnyDevice結(jié)合MII&BO

CADSAP3DCAD

SAP

SAPSAPEHSMSAP

SAP3D

SAP企業(yè)資產(chǎn)

SAP

SAPQM,SAP服務(wù)

SAPSAPSAP

SAP預(yù)測(cè)?2013SAPAGoranSAPaffiliatecompany.Allrights ?2013?2013SAPAGoranSAPaffiliatecompany.AllrightsBusinessChallenges–MaintenanceandMaintenanceMaintenanceCostsinbillionAnnualmaintenanceMaintenanceCostsinbillionAnnualmaintenanceMaintenancecostsaddressablebymaintenanceimprovementsLossduetoineffectiveLossduetoineffectiveSources:1ConMoto,WertorientierteInstandhaltung(2011);2MarketModel2011,EAMSegmentation;3ARCAdvisoryGroup,PredictiveMaintenance“HowcanIimprovemyproduct’sreliabilityandbettermanagerecalls?”“Whatisourwarrantycostperformanceandhowtobudgetforthefuture?”“HowcanImycustomerssatisfactionandloyaltythrough“HowdoIensurehavetherightpartsonhandandcustomersdon’thavetowaitforthe“HowcanIreduceserviceandoperationalcostandincreaseresale“HowcanIimproveusageandoptimizemyutility?”O(jiān)urVision–PredictiveMaintenanceandWarrantyandClaimsContractDataFieldServiceDataCallCenterDataEngineeringBOM

EarlyWarnings&SparePartsWarrantyCostR&DKnowledgeWeather&other3rdParty

Customer/Dealers

DesignPdMSApplicationPlatformBlueprint(CloudorOn-Data Data DataProcessing

DataAnalytic(e.g.Lumira,BusinessAnalytic(e.g.Lumira,BusinessPhysicalVirtualData

SAP

SmartDataSmartDataAnalyticApps(e.g.MachineHealthFactSheet,EmergingIssues,MachineHealthControlCenter,?2013SAPAG?2013SAPAGoranSAPaffiliatecompany.Allrights Data??2013SAPAGoranSAPaffiliatecompany.Allrights CustomerExample–LeadingAirplane?2013?2013SAPAGoranSAPaffiliatecompany.Allrights實(shí)施SAPMESAPHarleyDivision在全世界60多個(gè)國(guó)家中建立起了包括1,300實(shí)施SAPMESAP單一平臺(tái)實(shí)施了SAPAPO進(jìn)行供應(yīng)鏈計(jì)劃,再到車間通過SAPME/MII實(shí)現(xiàn)可視化工廠??2013SAPAGoranSAPaffiliatecompany.Allrightsy.Allrightsy.Allrights無紙化的作業(yè)指 電子化的作業(yè)管理與合 集成集成?2013SAPAGoranSAPaffiliate ?2013?20