GB/T 44519-2024工業(yè)閥門閥門用齒輪箱

ICS23.060.99

CCSJ16

中華人民共和國國家標準

GB/T44519—2024

工業(yè)閥門閥門用齒輪箱

Industrialvalves—Gearboxforvalves

（ISO22109：2020，MOD）

2024?09?29發(fā)布2025?04?01實施

國家市場監(jiān)督管理總局

國家標準化管理委員會發(fā)布

GB/T44519—2024

目次

前言··························································································································Ⅲ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術語和定義··············································································································1

4分類·······················································································································2

4.1概述·················································································································2

4.2操作類型···········································································································2

4.3旋轉類型···········································································································2

5設計要求·················································································································2

5.1壽命·················································································································2

5.2結構完整性········································································································3

5.3自鎖·················································································································3

5.4機械效率···········································································································4

5.5環(huán)境條件···········································································································4

5.6齒輪箱的連接·····································································································4

5.7關閉方向···········································································································5

5.8其他要求···········································································································5

6可選附件·················································································································5

7出廠試驗和型式試驗··································································································6

7.1通則·················································································································6

7.2型式試驗···········································································································6

7.3出廠試驗···········································································································6

8標志、包裝、運輸和貯存·······························································································7

8.1標志·················································································································7

8.2包裝·················································································································7

8.3運輸及儲存········································································································8

附錄A（資料性）本文件與ISO22109：2020結構編號對照·····················································9

附錄B（規(guī)范性）壽命試驗程序······················································································11

附錄C（資料性）齒輪箱負載示意圖················································································12

參考文獻····················································································································14

圖C.1部分回轉齒輪箱負載示意圖················································································12

圖C.2多回轉齒輪箱負載示意圖···················································································13

Ⅰ

GB/T44519—2024

表1工作制分類··········································································································2

表2部分回轉齒輪箱的最低壽命要求···············································································3

表3多回轉齒輪箱的最低壽命要求··················································································3

表4出廠試驗和型式試驗項目························································································6

表A.1本文件與ISO22109：2020結構編號對照·································································9

Ⅱ

GB/T44519—2024

前言

本文件按照GB/T1.1—2020《標準化工作導則第1部分：標準化文件的結構和起草規(guī)則》的規(guī)

定起草。

本文件修改采用ISO22109：2020《工業(yè)閥門閥門用齒輪箱》。

本文件與ISO22109：2020相比，在結構上有較多調整，兩個文件之間結構編號變化對照一覽表見

附錄A。

本文件與ISO22109：2020的技術差異及其原因如下：

a）刪除了ISO22109：2020中3.3“行程終端”術語和定義，因其在正文中并未用到；

b）刪除了表1~表3中D類連續(xù)調節(jié)型齒輪箱的分類和壽命要求（見5.1），以滿足我國在實際

應用中的需要；

c）增加了齒輪箱的限位螺釘?shù)囊螅ㄒ?.2），以滿足我國在實際應用中的需要；

d）更改了工作環(huán)境濕度要求（見5.5.1），更改“工作環(huán)境濕度≥90%（25℃）”為“工作環(huán)境濕度不

大于90%（25℃）”，以滿足我國在實際應用中的需要；

e）刪除了ISO22109：2020中5.5.2海拔要求，以滿足我國在實際應用中的需要；

f）用規(guī)范性引用的GB/T4208—2017替換了IEC60529（見5.5.2），以適應我國的應用需要；

g）用規(guī)范性引用的GB/T30790.2替換了ISO22109：2020中表4（見5.5.3），因表中內容

GB/T30790.2已覆蓋；

h）用規(guī)范性引用的GB/T12222和GB/T12223替換了ISO5210和ISO5211（見5.6、5.7），以

適應我國的應用需要；

i）更改了噪聲值要求（見5.8.5），以滿足我國在實際應用中的需要；

j）增加了齒輪箱應逐臺進行出廠試驗要求（見7.3），以滿足我國在實際應用中的需要；

k）刪除了ISO22109：2020表5中“設計”和“文件”項目，以滿足我國在實際應用中的需要；

l）增加了“傳動比”標志要求（見8.1.1），以滿足我國在實際應用中的需要；

m）增加了“機械效率”和“其他約定項目”可選標志要求（見8.1.2），以滿足我國在實際應用中的

需要；

n）更改了文件和包裝要求（見8.2），以滿足我國在實際應用中的需要；

o）增加了運輸和儲存要求（見8.3），以滿足我國在實際應用中的需要；

p）更改了“試驗溫度”要求（見B.3），以滿足我國在實際應用中的需要；

q）更改了“驗收準則”要求（見B.5），以滿足我國在實際應用中的需要。

本文件與ISO22109：2020相比做了下列編輯性改動：

——以注的形式增加了特殊工況下工作環(huán)境的說明（見5.5.1）；

——以注的形式增加了齒輪箱的輸出連接的特殊形式說明（見5.6.1）；

——以注的形式增加了齒輪箱的輸入連接的特殊形式說明（見5.6.2）。

請注意本文件的某些內容可能涉及專利。本文件的發(fā)布機構不承擔識別專利的責任。

本文件由中國機械工業(yè)聯(lián)合會提出。

本文件由全國閥門標準化技術委員會（SAC/TC188）歸口。

本文件起草單位：江蘇蘇鹽閥門機械有限公司、合肥通用機械研究院有限公司、浙江西博思測控技

術有限公司、揚州電力設備修造廠有限公司、通用機械關鍵核心基礎件創(chuàng)新中心（安徽）有限公司、溫州

系統(tǒng)流程裝備科學研究院、天津百利二通機械有限公司、超達閥門集團股份有限公司、江蘇江沅機械有

Ⅲ

GB/T44519—2024

限公司、國家管網集團大連液化天然氣有限公司、揚州恒春電子有限公司、保一集團有限公司、溫州躍

中機械科技有限公司、浙江省泵閥產品質量檢驗中心、寧波蘇克自控工程有限公司、浙江石化閥門有限

公司、溫州威博傳動科技有限公司、浙江大工閥門驅動有限公司、浙江力通閥門驅動裝置有限公司、建

湖縣產品質量監(jiān)督檢驗所、河南賽福特特種設備檢測有限公司、國工控股集團有限公司、河南泉舜流體

控制科技有限公司、博雷（中國）控制系統(tǒng)有限公司、四川精控閥門制造有限公司、中閥控股（集團）有限

公司、無錫寶牛閥業(yè)有限公司、青島偉隆閥門股份有限公司、上海標一閥門有限公司、天津銀河閥門有

限公司、浙江德卡控制閥儀表有限公司、蕪湖市金貿流體科技股份有限公司、閥安格水處理系統(tǒng)（太倉）

有限公司、江蘇恒達機械制造有限公司、凱斯通閥門有限公司、上海東方威爾智慧水務有限公司、浙江

永和智控科技有限公司、特閥江蘇流體機械制造有限公司、躍豐閥門制造有限公司、上高集團股份有限

公司、航大閥門集團有限公司、濟南邁克閥門科技有限公司、廣州市佳福斯閥門制造有限公司、浙江冠

正閥門股份有限公司、山東億佰通閥門有限公司、上海盛唐閥門科技股份有限公司、正南閥門有限公

司、浙江奇忠控制設備有限公司、浙江中毅測控設備股份有限公司、寧波會德豐銅業(yè)有限公司、山東美

華消防科技有限公司、山東鑫海礦業(yè)技術裝備股份有限公司、浙江聯(lián)大鍛壓有限公司、浙江利永達制冷

機械有限公司。

本文件主要起草人：韓正海、胡軍、何毅、蔡軍、明友、柯一杭、洪春杰、王策、王寅、王慶軍、林元文、

張曉忠、徐紅星、張帆、王南通、李永喜、章偉、張龍、盧守君、項英俊、高輝、荊東陽、孟建偉、陳新超、

黃剛、陳星、卞紅飛、張會亭、劉廣和、趙洪秋、康健、孫雄、蔣維俊、趙龍、方超、韓正東、崔均、黃旭、

滕慧瓊、吳進武、康邦華、馬春輝、葉信凱、謝章方、姜振光、楊海寧、洪曉東、金騰駥、李鵬、唐中波、

項偉慧、唐曉峰、陸平珍、馮振華、崔書生、張云龍、余鳴亮、李永達。

Ⅳ

GB/T44519—2024

工業(yè)閥門閥門用齒輪箱

1范圍

本文件規(guī)定了手動和自動的，開關型和調節(jié)型工業(yè)閥門用齒輪箱的分類、設計要求、可選附件、出

廠試驗和型式試驗、標志、包裝、運輸和貯存。

本文件不包括與