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附 錄 附錄 A Heavy Off-Road Vehicle Drive Axle Of Breaking The important thing is, in the great assembly at the end of the transmission. Its basic function is increased by the transmission shaft or directly by the torque, came to the torque distribution to left and right drive wheels, and make the right and left wheel drive car has required the kinematics differential function, While carrying the spring load and the car wheel, the frame of the body through suspension or integral to plumb-lines, longitudinal and transverse force and moment force, Also the biggest transfer transmission torque, still under the bridge housing reaction torque. Drive structure and driving wheel is closely related to the suspension structure. When driving wheel using an independent suspension, using the broken open axles, When driving wheels adopt independent suspension, match with breaking drive axles, independent suspension. Look from exterior, independent suspension axles connectionless left and right of the whole bridge rigid driving wheel, shell is bridge housing, and other relative movement between. This bridge is installed in the middle frame or integral car transmission and driving wheel transmission device and part of the quality of the automobile suspension with belong to the quality and the side of the drive wheels with independent suspension of elastic component and frame or weak connection for cars. Therefore, one on either side of the drive wheels can independently, relative to the frame or cars do, swing, left, and right shaft corresponding requirements and their corresponding shell makes the corresponding swing. Cars drive by breaking the suspension, and the quality of small and independent suspension matching, can make the driving wheels of various earthing and adaptability, good roads that can greatly reduce the cars in the rough road impact and vibration during the body decreases wheel and axle tilt, the dynamic loads of vehicle, improve and enhance average speed, Reduce the damage, improve its components reliability and prolong its service life. Based on the development of Chinas heavy independent suspension of six x 6 cross-country car cut off from the drive axles, for example, is insufficient, the development technology independent suspension drive axle of necessity and independent suspension drive axle of structural principle in aspects of heavy off-road vehicle drive with independent suspension of this development. 1 Domestic independent suspension drive technology situation At present domestic independent suspension axles in cars, light off-road vehicle and JN252 8 x 8, etc ZhongDunWei military car has been applied and independent suspension heavy off-road vehicle axles technology is basically blank, Foreign independent suspension heavy off-road vehicle axles technology also only by American company, belarus, Minsk Sisu, Finland has TIMONEY company and Korea etc, and application scope of military and civilian limitations in some special models. 2 Develop independent suspension drive axle of necessity In recent years, with independent suspension off-road vehicle market demand more and more widely. Restrict independent suspension off-road vehicle development is one of the key factors, thus breaking drive axles of the necessity of developing broken off. 2.1Military car development needs Currently our extensive use of grade 6 x 6 type 7t SX2190 models is shaanxi automobile manufacturing factory using STEYR technology development of new generation rover, has good performance, and strong adaptability, good performance advantages over the past 20 years for national defense construction made great contribution. The truck with 8 x 8 upward-leading continuous casting.the JN2270 15t and capability of type x 8 August JN2300 type, the successful development of Chinas second DaiJun car development was at an end. In order to adapt to the needs of modern war, the third DaiJun car development was put on the agenda. Article DaiJun car features for independent suspension of high performance of motor vehicles. As its core technology is one of the big Hollywood drive shaft cut off, domestic blank, basic is dependence on imports, if do not accord with national also does not conform to the military. 2.2The basic needs of national construction For many years, our national economy is developing rapidly, and infrastructure investment growth, hydroelectric power, oil field, mine, coal and other industries such as fire like tea. The industry is inseparable from the high quality, the high performance of transport vehicles, independent suspension off-road vehicle is among the top. However, these vehicles almost entirely on imports, spent a great deal of foreign exchange. To develop a replacement model is of great significance to meet the market demand. 3 Independent suspension structure theory. Drive axle of Chinas heavy automobile group company with development and production status, independent development drive axle of the independent suspension 6 x 6 cross-country car drive shaft cut off big Hollywood. According to 6 x 6 independent suspension chassis design requirements, in this model adopted high transmission fault type axles. The first thing is to cut off to drive, high of double bridge for breaking through the medium-sized Bridges, rear axles turn for breaking steering of high axles. Three bridge are installed with gas control differential between the wheel lock differential, medium-sized Bridges across the bridge box installed with gas control differential between the lock shaft differential. Main reducer ratio for 1 2023, gear ratio for 4. 26 (belt wheel side filling put gas system, ABS), the total ratio 7.016, The medium-sized Bridges for 180 input end tooth flanges, output for 165 end flange, rear axle gears before the input for 165 end tooth flange, Each shaft axis for jose 13t. This design is mainly in steyr drive technology based on the development and design, design thoughts and 6 x is 6, 8 x 8, 10 December 10, military USES 10 series assemblies, reduce the new design of special parts. 8 x 8 middle bridge, 10 assembly, 10, and 12 million spxillion structure types are similar. The new design two broken open bridge, front axle shell adopts the breakthrough in the shell, type of bridge, using the same type of the rear axle housing learnings. On the basis of that, left, right, two kinds of half axle and cover and spline set assembly, and on the reduction and bridge box shell and the local improvement. High technology to drive the corresponding design. Before using high to drive axle of bridge structure, thus make the box with the same drive axle of center distance of the bridge, i.e. input than the original structure of flange steyr 100mm up front axle and bridge, can satisfy the same height flange vehicle transmission Angle to decorate the small request. Before turning mainly by high drive axles, before breaking casting bridge in the middle of the disc brake, using the shell with the filling of the deflated wheelhub ball cage patterned assembly, universal shaft coupling assembly etc. And now the thing turn compared with has the following characteristics: Using steel bridge housing, good rigidity, high strength. Using steyr mature main reducer and axle box of bridge structure of the existing technology (without prior to drive axle box structure), improve cross the bridge reliability. Using the ball cage patterned double gimbal couplings, can make the centerline of ball cage with to the center of the kingpin always in line with the wheels, reduce sliding wear. 4 conclusion With independent suspension car of rapid development, large-tonnage breaking drive axle of development of necessity and urgency. It not only can greatly improve the car ride and mobility, also for automobile driving performance such as power, economy, and has a direct impact on the stability, etc. Both can satisfy the military modernization needs, also can meet the needs of the development of national economy, therefore has the important practical significance. 附 錄 B 重型越野汽車斷開式驅(qū)動(dòng)橋的研發(fā) 驅(qū)動(dòng)橋是汽車的重要大總成 ,處于傳動(dòng)系的末端。其基本功能是增大由傳動(dòng)軸或直接由變速箱傳來(lái)的轉(zhuǎn)矩 ,將轉(zhuǎn)矩分配給左、右驅(qū)動(dòng)車輪 ,并使左、右車輪具有汽車行駛運(yùn)動(dòng)學(xué)所要求的差速功能 ;同時(shí)承載著汽車的簧上荷重及地面經(jīng)車輪、車架或承載式車身經(jīng)懸架給予鉛垂力、縱向力、橫向力及其力矩 ;還傳遞著傳動(dòng)系中的最大轉(zhuǎn)矩 ,橋殼還承受著反作用力矩。 驅(qū)動(dòng)橋的結(jié)構(gòu)型式與驅(qū)動(dòng)車輪的懸架結(jié)構(gòu)密切相關(guān)。當(dāng)驅(qū)動(dòng)車輪采用非獨(dú)立懸架時(shí) ,采用非斷開式驅(qū)動(dòng)橋 ;當(dāng)驅(qū)動(dòng)車輪采用獨(dú)立懸架時(shí) ,則配以斷開式驅(qū)動(dòng)橋 ,即獨(dú)立懸架驅(qū)動(dòng)橋。從外觀上看 ,獨(dú)立懸架驅(qū)動(dòng)橋無(wú)連接左、右驅(qū)動(dòng)輪的剛性整體橋殼 ,它的橋殼是分段的 ,且彼此之間可作相對(duì)運(yùn)動(dòng)。這種橋的中段安裝在車架或承載式車身上 ,并與傳動(dòng)軸及一部分驅(qū)動(dòng)車輪傳動(dòng)裝置的質(zhì)量同屬于汽車的懸掛質(zhì) 量 ,而兩側(cè)的驅(qū)動(dòng)車輪則以獨(dú)立懸架的彈性元件與車架或車廂作弱性聯(lián)接。因此 ,兩側(cè)的驅(qū)動(dòng)車輪可以彼此獨(dú)立地相對(duì)于車架或車廂做上、下擺動(dòng) ,相應(yīng)要求左、右半軸及其相應(yīng)外殼作相應(yīng)的擺動(dòng)。汽車采用斷開式驅(qū)動(dòng)橋 ,則非懸掛質(zhì)量小而且它又與獨(dú)立懸架相匹配 ,可使驅(qū)動(dòng)輪接地情況及對(duì)各種路況適應(yīng)性較好 ,這樣便可大大減少汽車在不平路面上行駛時(shí)振動(dòng)沖擊和車身的傾斜 ,減小車輪和車橋上的動(dòng)載荷 ,提高汽車的行駛平順性 ,提高汽車平均行駛速度 ;減少零件的損壞 ,提高其可靠性并延長(zhǎng)其使用壽命。 本文以中國(guó)重汽研制開發(fā)的獨(dú)立懸架 6 6 越野汽車的斷開式驅(qū) 動(dòng)橋?yàn)槔?,從驅(qū)動(dòng)橋技術(shù)現(xiàn)狀的不足、開發(fā)獨(dú)立懸架驅(qū)動(dòng)橋的必要性及獨(dú)立懸架驅(qū)動(dòng)橋的結(jié)構(gòu)原理等方面對(duì)重型越野汽車用獨(dú)立懸架驅(qū)動(dòng)橋的開發(fā)作以闡述。 1 國(guó)內(nèi)獨(dú)立懸架驅(qū)動(dòng)橋技術(shù)現(xiàn)狀 目前國(guó)內(nèi)獨(dú)立懸架驅(qū)動(dòng)橋在轎車、輕型越野車及 JN252 8 8 等中噸位軍用車上得到了應(yīng)用 ,而獨(dú)立懸架重型越野汽車驅(qū)動(dòng)橋技術(shù)基本上是空白 ;國(guó)外獨(dú)立懸架重型越野汽車驅(qū)動(dòng)橋技術(shù)也只有美國(guó)美馳公司、白俄羅斯明斯克、芬蘭 Sisu公司及韓國(guó) TIMONEY等具有 ,且應(yīng)用范圍局限于軍用及民用的一些特殊車型。 2 開發(fā)獨(dú)立懸架驅(qū)動(dòng)橋的必要性 近年來(lái) ,對(duì)獨(dú)立懸架越 野汽車的市場(chǎng)需求越來(lái)越廣。制約獨(dú)立懸架越野汽車發(fā)展的關(guān)鍵因素之一是斷開式驅(qū)動(dòng)橋 ,因此開發(fā)斷開式驅(qū)動(dòng)橋的必要性凸現(xiàn)。 2.1 軍用汽車發(fā)展的需要 目前我軍大量使用的 7t級(jí) 6 6型 SX2190車型是陜西汽車制造總廠利用STEYR 技術(shù)研制的新一代越野車 ,具有動(dòng)力性好、適應(yīng)性強(qiáng)、越野性能優(yōu)良等優(yōu)點(diǎn) ,近 20 年來(lái)為國(guó)防建設(shè)作出了巨大貢獻(xiàn)。隨著載重 12t 的 8 8 型 JN2270和載重 15t 的 8 8 型 JN2300 的研制成功 ,我國(guó)第二代軍車系列的開發(fā)便劃上了句號(hào)。為適應(yīng)現(xiàn)代化戰(zhàn)爭(zhēng)的需要 ,第三代軍車的開發(fā)便提上了日程。第三代軍車主 要特點(diǎn)為獨(dú)立懸掛的高機(jī)動(dòng)性能車輛。作為其核心技術(shù)之一的大軸荷斷開式驅(qū)動(dòng)橋 ,國(guó)內(nèi)基本是空白 ,若依賴進(jìn)口 ,既不符合國(guó)情也不符合軍情。 2.2 國(guó)家基本建設(shè)的需要 多年來(lái) ,我國(guó)的國(guó)民經(jīng)濟(jì)飛速發(fā)展 ,基建投資規(guī)模大幅增長(zhǎng) ,水電、油田、礦山及煤炭等行業(yè)更是如火如茶。這些行業(yè)都離不開高品質(zhì)、高性能的運(yùn)輸車輛 ,獨(dú)立懸架越野汽車更是其中的佼佼者。但是 ,這些
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