CAMDS數(shù)據(jù)填報(bào)指南V2.0(英文版)

1、（All rights reserved）CAMDS Application GuidanceV2.0CATARCCAMDS Management Center2011/12CONTENTSForewordCAMDS 01 General ProvisionsCAMDS 02 Guidance for Creating MDS of Metallic Coatings and Conversion Coatings for AutomobileCAMDS 03 Guidance for Creating Non-metallic Coatings MDS CAMDS 04 Guidance f

2、or Creating Plastics MDSCAMDS 05 Guidance for Creating MDS of Rubber and Thermoplastic Elastomer CAMDS 06 Guidance for Creating Fiber Products MDS CAMDS 07 Guidance for Creating Leather MDSCAMDS 08 Guidance for Creating Adhesives and Sealants MDS CAMDS 09 Guidance for Creating Lubricants MDSCAMDS 10

3、 Guidance for Creating Electronic Components MDSCAMDS 11 Guidance for Creating MDS for Components in Automobile Lighting System CAMDS 12 Guidance for Creating MDS for Automobile Glass ComponentsCAMDS 13 Guidance for Creating MDS of Components in Heat Exchange System CAMDS 14 Guidance for Creating MD

4、S for Components in Automobile Steering System CAMDS 15 Guidance for Creating Oil Filter MDS CAMDS 16 Guidance of Modification to MDSCAMDS Application GuidanceFOREWORDChina Automotive Material Data System (CAMDS) is a material data application and management platform specially developed to implement

5、 management and control of prohibited/restricted substance of automotive products and to enhance recycling rate of automotive products. Component suppliers at all levels in the supply chain of automotive products can accomplish application of product material data and information through this system

6、 and support complete vehicle manufacturers to successfully pass the certification of related laws and regulations home and abroad.To help CAMDS suppliers of automotive component at all levels to better report and update product materials data and information, enhance standardization and coherence o

7、f recorded data so as to guarantee product material data and information communicate accurately and efficiently along the supply chain, CAMDS Management Center has formulated China Automotive Material Data System Application Guidance (CAMDS Application Guidance). As a technical instruction document

8、to record product material data and information, this guidance has provided users with instructive principles and requirements to establish various material data sheets (MDS) in CAMDS system. This guidance has 16 documents (for details, see the Content) including the approaches to establish MDS of r

9、egular automotive materials and components. To establish metal material MDS should refer to the Document namely CAMDS 01-General Provisions for implementation while to establish MDS for other material or component can refer to related documents.If you are responsible for inputting CAMDS data and app

10、lication, please read part or all content of this document based on the products while using this system. If you have any questions in the process, you can log on the official website of CAMDS () for help.This content is not mandatory requirement, if the requirement is not in line with

11、your clients requirement of material data sheet or your product information has unique features, please coordinate with you client.China Automotive Material Data System Management CenterDec. 15, 2011Copyright NoticeThe copyright of this material belongs to CAMDS Management Center. No organization or

12、 individual is allowed to copy, print, disseminate or sell relevant content without approval. Whoever violates will be held legally liable.CAMDS Application GuidanceCAMDS 01 General Provisions1ScopeThis document represents the general requirements for creating MDS in CAMDS, including a basic composi

13、tion of data structure, components, semi-components, materials, basic substances in CAMDS, refines relations of different levels in MDS and a basic principle as how to fill in component content. This document is in line with an establishment of all sorts of MDS in this system. As for materials or co

14、mponents without particular documents to be filled in, like metal materials, assembly and the like, they could mainly be implemented in reference to this document.2ReferencesClauses in the document all are referred directly or indirectly to articles in the following documents. As for referred docume

15、nts with dates, the amendment (excluding corrigenda) or the expurgated edition should not be applicable to the Guidance. As for the referred documents without dates, the newest edition can be applied to the Guidance.GB/T 1844Plastics - Symbols and abbreviated termsGB/T 5576Rubbers and latices-Nomenc

16、latureGB/T 22027Thermoplastic elastomers - Nomenclature and abbreviated termsGB/T 19515Road vehicles Recyclability and recoverability Calculation methodGB/T 26988Marks for recoverability of automobile partsGB/T 26989Automobile recovery TerminologyQC/T 797Material identification & marking of automoti

17、ve plastic,rubber & thermoplasticelastomer partsISO 1043Plastics - Symbols and abbreviated termsISO 1629Rubber and latices - NomenclatureISO 11469Plastics - Generic identification and marking of plastics productsISO 18064Thermoplastic elastomers - Nomenclature and abbreviated termsISO 22628Road vehi

18、cles - Recyclability and recoverability - Calculation methodGADSLGlobal Automotive Declarable Substance List3 Definition3. 1 StructureData sheet adopts a tree structure, which develops in accordance to different levels for the product. This tree would starts from components, semi-components or mater

19、ials even to the basic substance. Components could include other components, semi-components and material as the child nodes. Semi-components could only include other semi-components and materials as the child nodes. Materials could only include other materials or basic substances as the child nodes

20、. Components could be positioned as the same level as materials or semi-components and materials can be at the same level, but semi-components and1CAMDS Application Guidancecomponents can not. Please refer to 4 Exemplification for details.3.2Component3.2.1 Signs3.2.2 Description ComponentComp

21、onent serves for combining all parts in order to satisfy a certain function. One kind of material, one semi-component or one subcomponent at least requires to be filled in Component MDS. Generally speaking, an establishment of part MDS should accords to a feasible structure of products.Synonym: part

22、, assembly part SubcomponentSubcomponent refers to components under those, which are leveled at the first stage. They accord to the same requirements as for components. Signs of subcomponent are identical with those of components.3.2.3 Mass deviationMass deviation refers to a deviation betwee

23、n the whole weights of all materials measured in components and the totality of mass of components leveled at the lower. The mass deviation allowed is required by different factories. The deviation is suggested less than 5%.3.3Semi-component3.3.1 Signs3.3.2 DescriptionCompared with subcomponent, sem

24、i-component is just a semi-finished product, like steel plate, electric wire and leather and others components, which need to be made in other processes (clipping, stamping and the like) to form finished products. Their mass cannot be identified before these processes. Therefore, the mass of semi-co

25、mponents needs not to be filled in CAMDS.Synonym: roughcast (for instance textile, bull rod, rods and bars, profiles, plates and so on)In MDS of semi-components must include one kind of material or another semi-component at least. Semi-component can consist of several materials, like metal plate wit

26、h cladding (substrate material, cladding, passivation layer) or electric wire (copper core and insulating layer).3.3.3 Mass percentIn CAMDS, the semi-components, with their real value of mass, should be filled in the column of components. The mass percent between mass of semi-component and that of m

27、aterials, which are included2CAMDS Application Guidancein semi-components, can be fixed value, a range like “X%Y%” or “residual” (the percent of different child nodes from the same parent node). However, the totality of all percent from the same node should equal to 100%.Note：Given percents of all c

28、hild nodes represent as “fixed value”, the sum of them should be 100%; otherwise, the system would prompt “error”.Given a percent of one child node is filled as “residual”, the sum of percents of other child nodes should be less than 100%; otherwise, the system would prompt “error”.Given there is no

29、 “residual” to be chosen for any child node, the min sum of all child nodes can not over 100% and the max sum of them can not less than 100%; otherwise, the system would prompt “error”.Providing the type of mass percent is “range”, it should satisfy a requirement in Table 1 (CAMDS requires that all

30、components should not be omitted by adopting “range” mentioned in this Guidance.)Table 1: Range of mass percent in child node of semi-componentMass percent：X%Y%Maximum: M=Y%X%0X100M20%For example, a certain material used in a semi-component has been used 20% of it. Range of mass percent as X%Y% show

31、s that mass of the material used in this semi-component can be represented as 10% 28%.Note: given the range of percent of child node of semi-component excesses an allowed range, the system would prompt “error”.3.4Material3.4.1 Signs3.4.2 DescriptionMaterial consists of basic substances. The percent

32、of all basic substances should be 100%. In particular, material could be made up of other materials.Note:Given the percents of all child nodes are filled in “fixed value”, the sum of all values should be 100%; otherwise, the system would prompt “error”.Given the percent of one child node is “residua

33、l”, the sum of other nodes should be less than 100%; otherwise, the system prompt “error”.Given there is no “residual” to be chosen, the min sum of all nodes should not over 100% and the max sum3CAMDS Application Guidanceof them can not less than 100%; otherwise, the system would prompt “error”.Stan

34、dard materials (like metal materials, PCB materials and the like) published by Committee of CAMDS can be quoted into MDS directly. If chemical components in materials have been defined in GB, EN, JIS, ASTM and other public standards, but they have not issued by Committee of CAMDS, please connect to

35、managing center of CAMDS to add these standard materials or to create a MDS by yourself.3.4.3 Material DetailsThe Required Information in Creating Material MDSID/VersionWhen creating new material, it will be generated by the System, which is used to identify this material.4CAMDS Application Guidance

36、SupplierIt is generated by the System automatically.Material NameMandatory item. The name of the material must be able to identify the material accurately, and the material name shall not be brand name.If there are open standard, material name must be in the same as the one in the open standard. For

37、 example: For the metal material (using material trademark); Steel-should be consistent with the standard of GB, ISO, JIS, etc. such as 45; Aluminum-should be consistent with the standard of GB, ISO, JIS, etc. such as ZL104; Copper alloy-should be consistent with the standard of GB, ISO, etc. such a

38、s H62. For plastic material (using the abbreviation code)-ISO 1043 or GB/T 1844 (see CAMDS 04), such as PE-LD; For the rubber material-ISO 1629 or GB/T 5576 (see CAMDS 05), such as ACM; For the thermoplastic elastomer material-ISO 18064 or GB/T 22027 (see CAMDS 05), such as TPA-ES.If there is no nam

39、e in the open standard, the description should be in accordance with the following methods: The adhesive layer (such as used for cementing compound), such as hemmed adhesives, spot welding sealant, etc; Degreasant (such as used for leather), such as fatty alcohol class of non-ionic surface active ag

40、ent; Laminated composite materials (such as used for textile laminated sheet), such as seat fabric; Primer/Finishing coat (such as used for paint), such as polyester resin finish coat.Name (Foreign)Optional item. It could be in the same with the material name.Material NumberOptional item. It is the

41、internal material code that the supplier used to differentiate their products.Trade NameOptional item. It is often used in plastics, cementing compound, paint and so on.Material ClassificationMandatory item. All materials shall be filled into their correct classification.Material NumberOptional item

42、. Metal material from class 1 to 4 could be reported.5CAMDS Application GuidanceMaterial codeOptional item. For plastics (QC/T 797, the code should be in accordance with ISO 11469, see CAMDS 04), the thermoplastic elastomer (QC/T 797, the code should be in accordance with ISO 18064, see CAMDS 05), r

43、ubber (QC/T 797, the code should be in accordance with ISO 1629, see CAMDS 05), which could be reported.Norms/StandardsOptional item. It is the standard number that the material cited.Test Report NumberOptional item. It could be the test report of banned material, the functioning report of the mater

44、ial or the number of other reports.Recyclability Rate and Recoverability RateOptional item. Referring to GB/T 19515/ISO 22628.RemarksOptional item. It is used to supplement the material.Simplified Check RulesSimplifying the checking items.Creation DateIt is generated by the System automatically.Chec

45、k DateIt is generated by the System automatically.Release dateIt is generated by the System automatically.3.4.4 Range of mass percentageWhen the sub-nodes of a material fall into other material, the range of their mass percentage should meet the requirements of Table 2.Table 2 The range of mass perc

46、entage of sub-nodes of materialsMass percentage：X%Y%Maximum: M=Y%X%0X100M20%For example: the usage of one material is amount to 20% in the components, if the range of mass percentage of X%Y% is selected to indicate its mass in the components, it could be stated as 10%30%.6CAMDS Application GuidanceN

47、ote: if the range of mass percentage exceeds the allowed range, the system will prompt “warning”.3.5Basic substance3.5.1 Signs3.5.2 DescriptionThe basic substance is the components of the material, which must be selected from the CAMDS system. If the weight percentage of the basic substance is less

48、than 0.1%, it neednt to be added into MDS, but it must be reported if it is prohibited or needed to be declared. The basic substance must be filled into MDS in its form that existed in the material, for example, the basic substance of polymeric material is not permitted to be filled into MDS by spli

49、tting into basic elements (C, H, N, O, etc.). The sum of the basic substance in material datasheet must be 100% (if the range is selected, the sum of its minimum number should not beyond 100%, and the sum of its maximum number should not smaller than 100 %.). If the basic substance being used could

50、not be searched in CAMDS, one can apply to the secretariat of the CAMDS Management Committee for appending. The requirement and relevant information of the basic substance should be provided and appended after being approved.Note: the lowest level of a MDS must be basic substance, otherwise, the sys

51、tem would prompt “error”.3.5.3 Range of mass percentage of basic substanceThe range of mass percentage of basic substance should meet the requirements of Table 3.Table 3: the range of mass percentage of basic substancesMass percentage：X%Y%Maximum: M=Y%X%0X7.5M3%7.5X20M5%20X100M10%For example: the us

52、age of one basic substance is amount to 18% in material, if the range of mass percentage of X%Y% is selected to indicate its mass in material, it could be stated as 15%20%.The following conditions are out of the limitation of Table 3: The basic substance content being defined in the open standard; T

53、he basic substance is defined in a large range in the technical requirement, but must be stated in the notes; All documents that published by CAMDS Management Committee.Note: if the basic substance contained in the self-created material exceeds the prescribed range, the system would display “warning

54、”.7CAMDS Application Guidance3.5.4 Basic substance typeThe basic substance could be divided into 2 types:1) The basic substance that could be used to describe material accurately, such as iron, EPDM, etc.2) Wildcard materialWhen the components of the confidential substance are unknown or unwilling t

55、o disclose to other users, the “wildcard material” could be used. The “wildcard material” is not permitted to be banned material or material that needs to be reported, and could not be marked as confidential.The CAS number of the “wildcard material” in CAMDS is system, and can be divided into three kinds: wildcardadditives, need not to be reported; flame retardant, additives, impact modifiers, pigments, etc. used in base material wildcard component, need not to be reported ; organic components, inorganic components, plasticizers, etc. wildcardimpurities, need not to be re