危險作業(yè)管理程序 中英文

1、科朗設(shè)備（蘇州）有限公司Crown Equipment （Suzhou） Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序 /Hazardous operation management procedure1. 目的 /Purpose規(guī)范廠區(qū)內(nèi)危險作業(yè)申請操作流程與作業(yè)規(guī)范。In order to enhance the man ageme nt of hazardous operati on, avoid happe ning accide nts, protect people in safety, we formulate this re

2、gulati on.2. 范圍 /Scope適用于全公司范圍內(nèi)的危險作業(yè)安全管理，包括動火作業(yè)、高處作業(yè)。This procedure ruled all hazardous operati ons in clud ing hot work; work at height;3. 定義/Defi niti ons3.1 動火作業(yè)：進(jìn)行焊接與切割作業(yè)及在易燃易爆場所使用噴燈、電鉆、砂輪等進(jìn)行可能產(chǎn)生火 焰、火花和赤熱表面的臨時性作業(yè)；Hot work : Any work involving welding, cutting, grinding or other similar operation

3、 producing sparks.3.2 高處作業(yè)：利用腳手架、升降平臺、便攜式木梯和金屬梯等登高工具從事超過基準(zhǔn)面2米以上，存在墜落風(fēng)險的作業(yè)；Work at height :4. 程序 /Procedure序號NO.危險作業(yè)內(nèi)容Hazardous operati on4.1動火作業(yè)Hot work4.1.1職責(zé) Resp on sibility4.1.1.1申請人的職責(zé)（必須由我司項目負(fù)責(zé)人擔(dān)當(dāng)）：1. 動火作業(yè)前負(fù)責(zé)動火作業(yè)申請，并遵守一天一證一動火點”為原則；2. 對外來施工單位的資格合法性審查，提醒外來施工單位帶齊動火所需要的相關(guān)證件、防 護(hù)裝備；以備我司檢查；3. 對動火作業(yè)現(xiàn)場

4、進(jìn)行確認(rèn)，確?，F(xiàn)場符合動火要求；4. 對動火人員的勞動防護(hù)、動火設(shè)備的安全狀態(tài)負(fù)責(zé)；5. 對動火人員進(jìn)行培訓(xùn)，確保熟悉動火作業(yè)要求、消防器材使用方法和應(yīng)急處理流程 要時，聯(lián)系EHS人員助指導(dǎo)）；6. 每天上、下午各不少于一次不定時對動火現(xiàn)場進(jìn)行巡視，發(fā)現(xiàn)異常立即予以糾正；7. 所有供應(yīng)商外服人員、外來施工人員等進(jìn)行的焊接、氣割、烘烤等明火作業(yè)均需要提前 申請；Resp on sibility of applica nt （The applica nt should be the project leader）:1. A hot work permit n eeds filled out bef

5、ore hot work is performed EXCEPT if it isno rmal producti on operati on. For example weld ing area. One permit is valid for one job site and one day.（必MFG-S1-468Revisio n: 0Effective date: 07/17/2015PRINTED COPIES OF THIS DOCUMENT ARE UNCONTROLLEDPrin ted 12/19/19 12:46 AM科朗設(shè)備(蘇州)有限公司Crown Equipment

6、 (Suzhou) Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序 /Hazardous operation management procedure2. The fire operator must be tra ined specially, and get the lice nse, the project leader is responsible for checking out the license of fire operator, informing constructor to carry ing the lice nse

7、 and wear proper pers onal protective equipme nt.3. Check out fire-proof measure including condition of site, preventive measures to make sure it safe to perform hot work.4. Check out fire operatorsPPE and tools.5. Train fire operators about safety requireme nts for hot work, and how to use fire fac

8、ilities and evacuati on .(If n ecessary, con tact EHS)6. Check out the job site at least one time irregular in morning and after noon. Shut dow n and make corrective action if there are any unsafe conditions or actions regarding cutt ing, weld ing and/ or heat ing operati ons.7. A hot work permit is

9、 required prior to start any hot work.4.1.1.2審核人的職責(zé)(動火區(qū)域主管，及EHS部門擔(dān)當(dāng))：1.對動火作業(yè)現(xiàn)場進(jìn)行確認(rèn)，確?，F(xiàn)場符合動火要求；Supervisor of job site and EHS departme nt sig n and approve the permit:1. Go to job site and check out the fire-proof measures before approving the operation, ensure that it safe to perform hot work.4.1.1.

10、3動火人職責(zé)1. 查驗動火作業(yè)申請單審批情況，無動火作業(yè)申請單、申請單上相關(guān)流程未審批 完畢的應(yīng)拒絕進(jìn)行動火作業(yè)；2. 逐項確認(rèn)相關(guān)安全措施的落實情況；3. 確認(rèn)動火地點和時間，是否和動火作業(yè)申請單一致；4. 發(fā)現(xiàn)不具備安全條件時不得進(jìn)行動火作業(yè)；5. 隨身攜帶動火作業(yè)申請單，以備檢查；6. 所有金屬焊接、氣割作業(yè)人員必須有金屬焊接切割作業(yè)操作證”，并熟悉動火要求及消防器材使用方法；7. 動火人員必須佩戴焊工專用絕緣手套、絕緣鞋及其它防護(hù)用品；8. 在動火作業(yè)完成后，清理現(xiàn)場，清除殘火，確認(rèn)無遺留火種后方可離開現(xiàn)場。Resp on sibility of fire operator:1. Ch

11、eck out hot work got approval. If there is no hot work permit, fire operatorhas right to refuse fire operati on.2. Check out fire-proof measure including condition of site, preventive measuresto make sure it safe to perform hot work.3. Check out job site is accord ing with hot work permit.4. Shut do

12、wn fire operation if there are any unsafe conditions.Crown Equipment (Suzhou) Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序 /Hazardous operation management procedure5. Post up hot work permit in job site6. Fire operator must be trained specially and get the lice nse.7. Wear proper pers onal prot

13、ective equipme nt such as gloves, safety shoes and face shield.8. Clean the job site; make sure no fire in job site when finishing fire operation.4.1.1.4監(jiān)火人職責(zé)1. 堅守崗位，不準(zhǔn)脫崗若暫時離開需找適合人員替崗，并盡快返回；動火期間，不準(zhǔn)兼做 其它工作；2. 負(fù)責(zé)現(xiàn)場動火前的準(zhǔn)備工作并監(jiān)護(hù)與檢查，發(fā)現(xiàn)異常情況應(yīng)立即通知動火人停止動火作業(yè)，及時聯(lián)系有關(guān)人員采取措施；3. 當(dāng)發(fā)現(xiàn)動火人違章作業(yè)時應(yīng)立即制止；4. 在動火作業(yè)完成后，應(yīng)會同有關(guān)人員

14、清理現(xiàn)場，清除殘火，確認(rèn)無遺留火種后方可離開現(xiàn)場。5. 監(jiān)火人需在動火作業(yè)完成1小時及3小時內(nèi)，返回現(xiàn)場檢查確認(rèn)無遺留火種。Resp on sibility of fire watcher:1. Fire watcher must constantly roam the work point that he is assigned for, aware for pote ntial hazards an d/or cha nging work con diti ons2. Fire watch has the authority and resp on sibility to shut dow

15、 n the hot work whe n he is aware of any unsafe conditions or actions regarding cutting, welding and/ or heating operati ons and take corrective acti on3. When there are some illegal operati ons, shut dow n hot work.4. Clea n the job site together with fire operator and make sure there is no fire ri

16、sk5. The fire watcher shall be presented for at 1 hour and 3 hours after hot work is done.4.1.2動火作業(yè)安全要求Safety requireme nt for hot work:4.1.2.11. 所有動火申請由本公司項目負(fù)責(zé)人負(fù)責(zé)，以一天一證一動火點為原則，負(fù)責(zé)現(xiàn)場安全檢查和應(yīng)急處理，熟悉消防器材使用方法；2. 動火人、監(jiān)火人都必須熟悉動火要求，并承擔(dān)現(xiàn)場監(jiān)督、防火管理責(zé)任。3. 五級以上風(fēng)力或雨雪天氣，禁止室外動火作業(yè)；4. 所有金屬焊接、切割作業(yè)人員必須有金屬焊接切割作業(yè)操作證”為防止觸電事故的

17、發(fā)生，動火人員必須佩戴焊工專用絕緣手套、絕緣鞋及其它防護(hù)用品，包括外服人員和外來施工人員，并保證焊機(jī)絕緣層無破損；5. 動火作業(yè)前必須將周圍易燃易爆物品移至安全位置。一般情況下，在施工區(qū)10m范圍內(nèi)，無可燃物，易燃液體，易燃?xì)怏w，可燃粉塵等均清理干凈。如仍不能滿足安全要求，若半徑10m范圍內(nèi)的易燃、易爆品不能撤離，用防火布或濕木板隔離；（特別說明：靠近叉車電瓶區(qū)域作業(yè)時，必須將電瓶拆除或者切斷電瓶電源，并進(jìn)行充分通風(fēng)，保證作業(yè) 區(qū)域內(nèi)無燃爆氣體后，方可動火，防止氫氣爆炸）MFG-S1-468Revisio n: 0Effective date: 07/17/2015PRINTED COPIES

18、 OF THIS DOCUMENT ARE UNCONTROLLEDPrin ted 12/19/19 12:46 AM科朗設(shè)備(蘇州)有限公司科朗設(shè)備(蘇州)有限公司Crown Equipment (Suzhou) Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序 /Hazardous operation management procedure6. 動火期間距離動火區(qū)域 10米內(nèi)不得排放各類可燃?xì)怏w，可燃液體；在動火點10米范圍內(nèi)及用火點下方不得同時進(jìn)行可燃溶劑清洗、噴漆或拋丸等作業(yè)。7. 所有氣瓶嚴(yán)禁靠近火源、熱源和電氣設(shè)備，與明火距離不

19、少于 5米；氧氣瓶和乙炔氣瓶距離不少于5米。乙炔瓶禁止使用其它氣瓶進(jìn)行替代，并保證有止回火閥。所有氣瓶必須無破損，壓力正常；8. 動火現(xiàn)場配置兩只以上滅火器，必要時將消防水帶鋪設(shè)到作業(yè)現(xiàn)場。無火警時禁止使 用，否則照價賠償，使用完成，及時放回指定位置；9. 動火結(jié)束后，動火人員和監(jiān)火人須共同進(jìn)行確認(rèn)，保證現(xiàn)場無火警后，方可離開作業(yè)現(xiàn) 場。動火作業(yè)申請單應(yīng)交回 EHS留存。1. The project leader will fill out hot work permit prior to start hot work; Check out fireproof measure in cludi

20、 ng con diti on of site, preve ntive measures to make sure itsafeto perform hot work; knowing how to deal with emergency is basic requirement.2. Fire watcher and operator must be familiar with safety requireme nt for hot work.3. Hot work in ope n air is forbidde n whe n there is bad weather such as

21、rain storm, and heavy wind above five grades that in flue nee the safety of work.4. Fire operator must be trained specially, and gets the license. They should wear proper pers onal protective equipme nt to en sure safety operati on. Any damaged or frayed cord in weldi ng mach ine should remove from

22、service. The con structors are required to follow this requireme nt.5. Exposed flammable/combustible materials and equipme nt with a 10m radium must remove or be protected by fire-proof covers or fire bla nkets before hot workbeg in s.(Remark: Shut off the power and keep good ven tilati on while fir

23、e operati on being done n ear charg ing area, it will preve nt gas explosi on)6. All combustible dust ,vapor, gas of liquids must be kept 10m away or properly covered with fire-proof curtains, fire blankets. It means weld/cut within 10m was forbidde n while a paint booth or shot blaster was running.

24、7. Oxyge n cyli nder should keep at least 5m away from acetyle ne cyli nder. Mea nwhile gas cyli nder should keep 5m away from ign iti on source and in good con diti on.8. Two or more fire ext in guishers must be kept in job site.4.24.1.19. Clean the job site when finished fire operation and make su

25、re there is no fire risk. The fire watcher shall be prese nted for at 1 hour and 3 hours after hot work is done. EHS departme nt will archive hot work permit.高空作業(yè) Work at height 職責(zé) Resp on sibilityMFG-S1-468Revisio n: 0Effective date: 07/17/2015PRINTED COPIES OF THIS DOCUMENT ARE UNCONTROLLEDPrin te

26、d 12/19/19 12:46 AMCrown Equipment (Suzhou) Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序 /Hazardous operation management procedure4.1.1.1申請人的職責(zé)(必須由我司項目負(fù)責(zé)人擔(dān)當(dāng))：1. 高處作業(yè)前負(fù)責(zé)高處作業(yè)申請，并遵守一天一證一作業(yè)點”的原則；2. 對外來施工單位的資格合法性審查，提醒外來施工單位帶齊高處作業(yè)所需要的相關(guān)證 件、防護(hù)裝備、簽訂施工商廠內(nèi)作業(yè)安全協(xié)議；以備我司檢查；3. 對高處作業(yè)人員及監(jiān)護(hù)人員進(jìn)行培訓(xùn)，確保熟悉高處作業(yè)要求；4. 每

27、天上、下午不少于一次對作業(yè)現(xiàn)場進(jìn)行巡視；5. 要求作業(yè)方作業(yè)結(jié)束后，將現(xiàn)場整理整頓。Resp on sibility of applica nt (The applica nt should be the project leader):1. A work at height permit needs filled out before work is performed. One permit is valid for one job site and one day.2. The operator must be tra ined specially, and get the lice n

28、se, the project leader is responsible for checking out the license of the operator, informing constructor to carry ing the lice nse and wear proper pers onal protective equipme nt.3. Train operators about safety requireme nts for work at height.(If n ecessary, con tact EHS)4. Check out the job site

29、at least one time irregular in morning and after noon. Shut dow n and make corrective acti on if there are any un safe con diti ons.5. Clean job site when finished to ensure job site orderly and clean.4.2.1.2會簽人的職責(zé)(使用部門主管擔(dān)當(dāng))：1. 對作業(yè)現(xiàn)場進(jìn)行確認(rèn)，確?，F(xiàn)場符合高處作業(yè)要求；2. 協(xié)調(diào)并避免施工與生產(chǎn)之間的交叉作業(yè)；3. 確認(rèn)咼處作業(yè)下方3米范圍內(nèi)無其他作業(yè)。Superv

30、isor of job site is resp on sible to:1. Check out the precauti ons before approv ing the operati on; en sure that itsafe toperform work.2. Coordin ate to preve nt daily work con flict with work at height3. Check out there is no work with a 3 meters radium.4.2.1.3審核人的職責(zé)(安全部門擔(dān)當(dāng))；1. 高處作業(yè)前對作業(yè)現(xiàn)場進(jìn)行確認(rèn)，確?，F(xiàn)場

31、符合作業(yè)要求；2. 檢查作業(yè)人員咼處作業(yè)申請單手續(xù)申請是否齊全、作業(yè)人員防護(hù)是否配齊；施工方 針對所有高處作業(yè)的管理要求是否了解；3. 審核人員每天對施工現(xiàn)場上下午各不少于1次巡查，發(fā)現(xiàn)異常立即予以糾正，并記錄。Resp on sibility of auditor (facility-EHS departme nt):1. Check out the con diti on of job site, preve ntive measures to make sure itsafe toperform work at height2. Check out operators wear ing

32、proper pers onal protective equipme nt, and con structors un dersta nding safety requireme nt for work at height totally.3. Con duct spot check at least one time, if there is any un safe con diti on, shut dow n the科朗設(shè)備（蘇州）有限公司Crown Equipment （Suzhou） Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序

33、 /Hazardous operation management procedureoperati on and take corrective acti ons.4.2.1.4作業(yè)人員的職責(zé)1. 針對身體狀況負(fù)責(zé)，有咼處作業(yè)禁忌的癥狀（咼血壓、心臟病、貧血、癲癇等）視力不 佳、疲勞過度等不適宜進(jìn)行高處作業(yè)的情況，嚴(yán)禁高處作業(yè)；2. 查驗高處作業(yè)申請單的審批情況，無高處作業(yè)申請單、申請單上相關(guān)流程未審 批完畢的應(yīng)禁止作業(yè)；3. 掌握高處作業(yè)的安全要求，并逐項確認(rèn)相關(guān)安全措施的落實情況；4. 配齊防護(hù)設(shè)備，對于危險性過高且無法進(jìn)行安全保障的應(yīng)禁止作業(yè)；5. 高于5米的高處作業(yè)（3個腳手架高度）必

34、須持證上崗；6. 確認(rèn)咼處作業(yè)地點和時間，是否和咼處作業(yè)申請單一致。Resp on sibility of operators:1. A regular physical for operators en gaged in work at height is required: people who has occupati onal con tra in dicati on （such as hyperte nsion, cardiopathy, an emia, epilepsy, and men tal ill ness）, old ness, weak ness, overtired,

35、 poor eyesight or other improper people are not allowed to engage in work at height.2. Check out the work has got approved. Operator has right to refuse perform the work if there is no work permit.3. Un dersta nd safety requireme nt for work at height, and check out preve ntive measures one by one a

36、ccord ing to work permit.4. Wear proper pers onal protective equipme nt, operator has right to refuse the work with high risk.5. If operator is work ing above 5m, he shall receive special tech no logy training, pass releva nt test and gain authorizati on.6. Check out the job site and work time is ac

37、cording with work permit.4.2.1.5監(jiān)護(hù)人員的職責(zé)（可以為施工方的人員）1.高處作業(yè)監(jiān)護(hù)人必須全程監(jiān)護(hù)，堅守崗位；對使用靠墻梯進(jìn)行高處作業(yè)的，監(jiān)護(hù)人員必 須扶住梯梁2 .監(jiān)護(hù)高處作業(yè)人員正確履行各項安全職責(zé)、落實各項安全措施；3.隨身攜帶高處作業(yè)申請單，以備檢查。Resp on sibility of watch master:1. Watch master must con sta ntly roam the work point that he is assig ned for. Whe n using ladders or stepladders, watch

38、 master must assist to hold it.4.2.3作業(yè)安全要求 Safety requireme nt4.2.3.1針對所有高處作業(yè)的管理要求Safety ma nageme nt requireme nt1.咼處作業(yè)者無職業(yè)禁忌的癥（咼血壓、心臟病、貧血、癲癇等）視力不佳、疲勞過度等 不適宜進(jìn)行高處作業(yè)；Crown Equipment (Suzhou) Co., Ltd制定 /Author: Fran Fu 批準(zhǔn) /Approval:危險作業(yè)管理程序 /Hazardous operation management procedure2. 高于5米的高處作業(yè)(3個腳手架高

39、度)必須持證上崗；3. 高處作業(yè)必須佩戴好安全帽、安全帶；安全帽必須扣緊下顎帶，鎖緊后定鎖；安全帶必 須系在作業(yè)處上方的牢固構(gòu)件上或?qū)閽彀踩珟У匿摷芑蜾摻z繩上，不得系掛在移動或 不牢固的物件上；不得系掛在尖銳棱角部位，不得底掛高用；4. 高處作業(yè)監(jiān)護(hù)人必須全程監(jiān)護(hù)，堅守崗位；對使用靠墻梯進(jìn)行高處作業(yè)的，監(jiān)護(hù)人員必 須扶住梯梁；5. 高處作業(yè)所使用的工具、材料、零件必須裝入工具袋；6. 高處作業(yè)時，工具、材料、零件嚴(yán)禁隨意亂置或向下丟棄，使用完畢后，必須及時放入 工具袋中.7. 雨天、雪天、6級以上強(qiáng)風(fēng)、濃霧等惡劣氣候，嚴(yán)禁室外登高作業(yè)；8. 夜間登高作業(yè)，必須有足夠的照明；Safety re

40、quireme nt:1. A regular physical for operators en gaged in work at height is required: people who has occupati onal con tra in dicati on (such as hyperte nsion, cardiopathy, an emia, epilepsy, and men tal ill ness), old ness, weak ness, overtired, poor eyesight or other improper people are not allow

41、ed to engage in work at height.2. If operator is worki ng above 5m, he shall receive special tech no logy trai ning, pass releva nt test and gain authorizati on.3. Operator must wear proper pers onal protective equipme nt such as safety helmet and safety harn ess. An example is putt ing on a safety har ness correctly and conn ect ing it, via an en ergy-absorb ing lany ard, to a suitable an chor point.4. Watch master must con sta ntly roam the work point t