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1、 工廠檢查報告書工廠檢查報告書 Factory Inspection Report : / : KETI 執(zhí)行機關(guān) : 認(rèn)證機關(guān) / 受委任機關(guān)的名稱 : Carried out by Certification Body/Authorized Agent : : a) , . 注: 以是不是表示時, 相應(yīng)處標(biāo)記 . Where yes no is indicated, Please circle yes or no as appropriate. b) .(17.1) 若審查員判斷相應(yīng)項目不適用時, 記錄其理由.(17.1項) If inspector considers the item
2、is not applicable, please give detail reason. c) 17.1 . 屬于不是的全部項目的詳細(xì)內(nèi)容要記錄在 17.1的附加頁上. All no answers items will need comments on the supplementary page described in 17.1. 1. 一般信息 General Information 1.1 (生產(chǎn)工廠名/ Manufacturers factory name ) : :(工廠所在地/ Factory location ) : 1.1 (, , , ), “” 17.1 . 1.1項
3、的變更與否(地址, 擔(dān)當(dāng), , 等), “是”時把變更內(nèi)容記錄在 17.1項. 是不是 If any changes in item 1.1(Address, Contact person, tel, fax, etc.), please described in 17.1. yes no 1.2 , , (擔(dān)當(dāng), 所屬, 職責(zé)/ Persons seen and position held in the company ) : 1.3 初期工廠檢查 定期工廠檢查 特別工廠檢查 Pre-License inspection Routine inspection Special inspecti
4、on 1.4 . ? 是不是 只在初期工廠檢查時記錄. 調(diào)查書信息是否正確、完全. yes no 不是時, 修改調(diào)查表、附加復(fù)印件. Is the information given in the questionnaire accurate and complete (Pre-License only) ? If no the inspector shall correct questionnaire as appropriate and attach a copy to this report 1.5 (檢查概要/ Inspection summary) : 認(rèn)證機關(guān) Certificat
5、ion Body 檢查次數(shù) Insp. of 認(rèn)證管理編號 Certification no. 產(chǎn)品分類 Product category 產(chǎn)品名 Product 1.6 : : 審查員姓名: 檢查日期: 年 月 日 Inspectors name Date of inspection year month date . 本報告書只有認(rèn)證機關(guān)及其委任機關(guān)使用時生效. This report is only valid if used by certification body and their authorized agents. (CIG021) . , . 以下各項目的細(xì)部處理程序是依照
6、按歐洲電氣標(biāo)準(zhǔn)委員會資料根據(jù)(CIG021)作成的認(rèn)證機關(guān)的業(yè)務(wù)規(guī)定, 審查時沒有產(chǎn) 品的生產(chǎn)也得作成本報告書, 初期工廠檢查及沒有認(rèn)證產(chǎn)品的生產(chǎn)實際的情況可以以關(guān)聯(lián)規(guī)定的確認(rèn)來代替記錄確認(rèn). Detailed operation procedure of the following each items are handled by certification bodys operation regulation which is based on the document CIG021 of CENELEC ( European Committee for electrotechical
7、Standardization). In case of no production at the time of inspection this report is still to be completed. In the case of no production at the time of inspection, related regulation can be substitute for it. 2. 進(jìn)料檢查進(jìn)料檢查 Goods inwards inspection 2.1 , , (EK、KS ) ? 是不是 影響最終產(chǎn)品安全的材料及部品、半組裝品是否根據(jù)生產(chǎn)商設(shè)定的檢查基
8、準(zhǔn) yes no (包括EK、 KS等)進(jìn)行確認(rèn)? Are materials, components and subassemblies which have a safety implication on the finished product verified by the inspection standard (including eK, KS etc.) which set up by the manufacturer ? 2.2 , , , ? 是不是 使用供應(yīng)商的成績書及承認(rèn)員等代替檢查時, 其產(chǎn)品名、數(shù)量、發(fā)行日是否明確紀(jì)錄 yes no 有無供應(yīng)商的簽名? If the
9、manufacturer relies on report and specification of supplier instead of inspection, are they clearly identify the product name, quantity of items covered, date and signed by the supplier ? 2.3 ? 不適合品能否明確識別, 且為防止不當(dāng)使用而分別放置? 是不是 Are non-conforming products clearly identified and/or segregated to prevent
10、 yes no unauthorized use ? 3. 工程檢查 Production line inspection 3.1 , 是不是 , , ? yes no 品質(zhì)管理擔(dān)當(dāng)者和工程作業(yè)者是否熟知自己的業(yè)務(wù), 并對影響完成品安全性的所有工程、 作業(yè)指導(dǎo)書、像片、圖面、樣品等的品質(zhì)文件是否使用最新的, 且易利用? Are the quality control inspectors and the assembly personnel adequately briefed on their duties and do they have readily available up-to-d
11、ate documents, assembly and test instruction, photographs,drawings or samples on all those parts which have a bearing on the safety of the finished products ? (TEST DATA SHEET) . 把生產(chǎn)工廠實施的或者想要實施的試驗及檢查的細(xì)部內(nèi)容記錄在試驗記錄 (TEST DATA SHEET)表中. Give details of all tests and inspections performed by the manufact
12、urer and enter them on the table TEST DATA SHEET. 3.2 ? 試驗記錄表中記錄的內(nèi)容是否適合認(rèn)證機關(guān)的要求事項?能否充分滿足? 是不是 Do the entered contents on the Test Data Sheet comply to the certification yes no body requirements ? 3.3 ? 有無保證所有產(chǎn)品根據(jù)檢查基準(zhǔn)進(jìn)行檢查的程序文件? 是不是 Is there written procedure to ensure that all products will be inspect
13、ed according to the yes no inspection standard ? 3.4 ? 不適合品能否明確識別, 或為防止不當(dāng)使用而分別放置? 是不是 Are nonconforming products clearly identified or segregated to prevent unauthorised use ? yes no 3.5 ? 檢查結(jié)果是否列示且生產(chǎn)及管理負(fù)責(zé)人是否確認(rèn)? 是不是 Are test results monitored and confirmed by production and management authorities ?
14、yes no 3.6 ? 是否對修理、再作業(yè)的產(chǎn)品按文件程序進(jìn)行再試驗? 是不是 Are repaired and reworked products re-tested in accordance with documented procedure ? yes no 3.7 ? 有無適合生產(chǎn)認(rèn)證產(chǎn)品的生產(chǎn)設(shè)備? 是不是 Are there appropriate manufacturing equipments for product manufacturing ? yes no 4. 檢查設(shè)備的保養(yǎng)及點檢 Retainment of inspection equipments and fu
15、nctional check 4.1 ? 審查員是否確認(rèn)了檢查設(shè)備的技能是否正常? 是不是 Did the inspector check the correct functioning of the inspection equipments ? yes no 4.2 ? 是不是 技能動作的點檢周期能否保證再試驗發(fā)現(xiàn)技能異常為止生產(chǎn)的產(chǎn)品? yes no Is a functional check conducted with intervals which will allow previous production to be retested if correct functionin
16、g is detected ? 4.3 ? 有無技能點檢所需的程序文件? 是不是 Are there documented procedure for the functional check ? yes no 4.4 ? 是不是 技能點檢中發(fā)生異常時應(yīng)采取的措施方法, 檢查員是否熟知? yes no Is the operator have full knowledge on what action is to be taken if a function check is found to be unsatisfactory ? 4.5 ? 技能點檢中發(fā)生異常時是否有后續(xù)措施并記錄內(nèi)容?
17、是不是 If incorrect functioning is detected, are subsequent corrective actions taken recorded ? yes no 4.6 ? 是否能確保產(chǎn)品檢查所需要的人力? 是不是 Are there sufficient personnel for product testing ? yes no 4.7 ? 有無實施自行檢察所需的適當(dāng)?shù)脑O(shè)備? 是不是 Are there appropriate equipments for self testing ? yes no 5. 標(biāo)識事項的點檢標(biāo)識事項的點檢 Marking
18、check . , , . 是不是 yes no 訪問時是否生產(chǎn)標(biāo)貼安全認(rèn)證 Mark的產(chǎn)品. 是時, 記錄產(chǎn)品名, 型號及認(rèn)證編號. 不是時, 要確認(rèn)工程, 并記錄生產(chǎn)的產(chǎn)品. Where products bearing the safety certification mark seen in production at the time of the visit ? If yes, record products name, model name and certification no. If no, record what kind of products were manufac
19、tured at the time of the visit. - - - - - - 6. 檢查設(shè)備的校正 Calibration of inspection equipment 6.1 ? 檢查設(shè)備是否校正? 是不是 Is inspection equipments calibrated ? yes no 6.2 ? 裝備上是否以標(biāo)簽或類似方法標(biāo)示下期校正日? 是不是 Is the equipments provided with a label or similar method indicating yes no the calibration due date ? 6.3 ? 校正記
20、錄是否按照國家標(biāo)準(zhǔn)并一致? 是不是 Do the calibration records indicate that calibration is traceable to national standards ? yes no 7. 取給及保管 Handling and storage 7.1 ? 完成品的取給及保管能否確保產(chǎn)品持續(xù)地符合適用規(guī)格? 是不是 Are the finished products stored and handled in such a way as to ensure that they will yes no continue to comply with t
21、he applicable standards ? 8. 產(chǎn)品檢查 Product test 8.1 ? . 是不是 是否實施產(chǎn)品檢查? yes no 是時, 把試驗項目及采取樣品的比率等記錄在試驗記錄表. Are there product test conducted ? If yes describe which tests are conducted and at what sampling rate on the Test Date Sheet 8.2 ? 試驗記錄表中記錄的內(nèi)容是否符合安全認(rèn)證要求事項? 是不是 Are the contents recorded in Test D
22、ate Sheetin compliance with the certification body yes no requirement ? 8.3 ? 產(chǎn)品檢查是否有滿足認(rèn)證機關(guān)要求事項的文件化的程序? 是不是 Are there documented procedure for product test which comply with certification body yes no requirements ? 8.4 , ? 是不是 產(chǎn)品檢查中發(fā)現(xiàn)不適合事項時,對其結(jié)果是否采取充分的糾正措施? yes no When deviation are detected during
23、product test, will this result in sufficient corrective actions ? 9. 記錄 Records 9.1 2 ? ? 是不是 記錄是否保存到2回審查期間? yes no 以下的記錄是否保存并符合? Are records kept at least for the period between 2 inspection visits ? Are the records mentioned below still maintained and satisfactory ? 9.2 原材料檢查記錄 是不是 Raw materials i
24、nspection records yes no 9.3 工程檢查記錄 是不是 Production line inspection yes no 9.4 產(chǎn)品檢查記錄 是不是 Product test records yes no 9.5 檢查設(shè)備的技能點檢記錄 是不是 Inspection equipments functional check records yes no 9.6 檢查設(shè)備的校正記錄 是不是 Inspection equipments calibration records yes no 9.7 ? . 審查員是否在記錄上簽名? 若是,記錄其內(nèi)容. 是不是 Did you
25、 countersign these records ? If yes, which one(s)? Give detail below yes no - - - - - - - 10. 糾正措施 Corrective actions 17.1 . 對記錄在前一回工廠審查報告書上的不適合事項, 生產(chǎn)工廠采取的糾正措施進(jìn)行確認(rèn)并把其內(nèi)容記錄在17.1項里. Verify and report under 17.1 that corrective actions have been taken by the manufacturer or any unsatisfactory findings e
26、ntered in the last inspection report. 11. 品質(zhì)體系 Quality system 11.1 ? 17.1 . 是不是 生產(chǎn)商的品質(zhì)體系是否已認(rèn)證? yes no 是時記錄在17.1項. Is manufacturer quality system certified ? If yes, describe in 17.1 12. 內(nèi)部審核 Internal audit 12.1 ? 是否實施生產(chǎn)工程的相關(guān)品質(zhì)體系的內(nèi)部審核, 有無相關(guān)記錄? 是不是 Is the internal audit of the quality system related t
27、o the manufacturing process yes no conducted and recorded ? 12.2 : 審核內(nèi)容 : 審核日期 審核人 Content of audit Audit date Auditor 13. 不適合品 Non-Conforming products 13.1 ? . 是不是 . Yes no 有無包含對不適合品的處理方法的文件化程序? 是時, 記錄文件編號. 不是時, 在附注頁中記錄現(xiàn)適用的程序 Is there written procedure covering the way to handle nonconforming produ
28、cts ? If yes, give document no. : If no, describe the procedure applied in the supplementary page 13.2 ? 現(xiàn)用的程序及方法是否適合? 是不是 Is the procedure and the way in which it is applied satisfactory ? yes no 14. 客戶不滿處理及安全教育 Customer complaint and safety training 14.1 ? 有無客戶不滿的記錄? 是不是 Are there any records of c
29、ustomer complaints ? yes no 14.2 ? 有無對客戶不滿事項的糾正措施記錄? 是不是 Are corrective actions taken to customer complaints recorded ? yes no 14.3 ? 生產(chǎn)者是否對客戶不滿進(jìn)行檢討? 是不是 Dos the manufacturer review customer complaints ? yes no 14.4 1 2 1 ? 是不是 ( yes no . ) 代表或安全管理負(fù)責(zé)人是否從有關(guān)機關(guān)接受過最近1年內(nèi)最少2日以上或現(xiàn)場教育1日以上的 客戶不滿及相關(guān)安全的教育? 該項目
30、限于工廠審查或市場銷售品調(diào)查結(jié)果中判定不合格的生產(chǎn)商. (包括電氣用品進(jìn)口、銷售商) Does the representative or manager of safety control take part in safety training related to customer complaints and safety more than two days in this year or site training more than one day ? This clause only applies to the manufacturer (including importer
31、 and seller of electrical appliances) whose factory inspection or product test result in rejection 15. 認(rèn)證產(chǎn)品的變更 Changes to certified products 15.1 , ? 是不是 有無認(rèn)證產(chǎn)品的變更前, 能夠保證認(rèn)證機關(guān)同意其變更的文件化的程序? yes no Is there any written procedure which will ensure that certification body has as accepted the changes, bef
32、ore any implementation into a certified product ? 15.2 , ? 是不是 生產(chǎn)商能否保證前次審查后沒有認(rèn)證機關(guān)的同意未進(jìn)行影響與認(rèn)證產(chǎn)品符合的構(gòu)造變更? yes no Does the manufacturer confirm, that since the last inspection visit, no constructional changes that may affect compliance with the certified product have been made without the agreement of c
33、ertification body ? 15.3 ( 2) ? 是否使用認(rèn)證書(認(rèn)證書 附注2)中記載的安全關(guān)聯(lián)部品? 是不是 Are they use critical components which are listed in certificate (Annex 2 ) ? yes no 16. 試驗樣品采取 Selection and Shipping of sample (s) “” . 把認(rèn)證機關(guān)要求的試驗樣品的細(xì)部事項記錄在“試驗樣品采取確認(rèn)表”中. Regarding samples requested by certification body, please refer
34、to the table identification of selected samples and enter details as appropriate. 16.1 ? , . 是不是 是否直接采取試驗樣品? yes no 不是時, 記錄理由和采取人. Did you personally select the sample (s) ? If no, why not and who did ? - 16.2 ? “” . 是不是 試驗樣品上是否標(biāo)貼了認(rèn)證 Mark? yes no 不是時, 在 “試驗樣品采取確認(rèn)表”上記錄理由. Do the selected sample(s) be
35、ar the certification mark ? If no, please explain in table IDENTIFICATION OF SELECTED SAMPLES why selected. (試驗記錄表試驗記錄表 / Test Data Sheet ) (最終檢查/ Final test ) ( 產(chǎn)品群/Product category) : _ ( 絕緣種類/Insulation class ) : _ 試驗項目 Test item 檢查率 Check% 試驗 條件 Test condition 時間 Time 基準(zhǔn)值 Requirement 不合格標(biāo)記方 法 No
36、nconformity identificatio n 備注 Remark W R a. 接地連續(xù)性 Earth continuity V A S Ohm (max) b. 絕緣電阻 Insulation resistance V d.c S Mohm (min) c. 泄漏電流 Leakage current V mA (max) d. 耐電壓 Electric strength 基礎(chǔ)絕緣 Basic insulation VS mA (max) 附加絕緣 Supplementary insulation VS mA (max) 雙重絕緣 Double insulation VS mA (m
37、ax) e. 負(fù)荷試驗 Load test f. 功能試驗 Functional test g. e. . 敘述使用方法. Indicate test method used f. ? 試驗過程中能否點檢所有調(diào)整部位及部品? Are all control parts and components checked during test ? W = R = 審查員見證試驗的情況 以記錄確認(rèn)的情況 Test witnessed by the inspector Confirmed by record (產(chǎn)品檢查/Product test ) 認(rèn)證機關(guān) Certification body , ,
38、 , 產(chǎn)品名, 抽檢比率, 試驗基準(zhǔn)或試驗項目, 結(jié)果等 Product name, sampling rate, test standard or test item, result etc. 17. 審查結(jié)果 Inspection result 17.1 (, ) . . 要把審查結(jié)果(包含指點事項. 勸告事項等)同本報告書的相應(yīng)項目對比確認(rèn)后記錄在補充頁碼上, 并向生產(chǎn)商說明. 也要記錄生產(chǎn)商應(yīng)當(dāng)采取的糾正措施要求事項. List your finding on the supplementary page(s) by referencing the applicable clauses
39、 in this report(including comments, recommendations, etc.) and explain them to the manufacturer. If possible indicate also the corrective actions the manufacturer intends to take. 17.2 . 審查員要根據(jù)工廠審查結(jié)果處分基準(zhǔn), 在下列適當(dāng)?shù)?內(nèi)用 作最終判定的標(biāo)示. Please check final judgement as on the following according to the factory i
40、nspection dealing standard. 1. 無指責(zé)事項 認(rèn)證或認(rèn)證維持 No point out defects Certification or certification maintenance 2. 輕缺陷 . Minor defects 認(rèn)證或認(rèn)證維持 下次工廠檢查時確認(rèn)有無糾正措施的實施. Certification or certification maintenance When next visit, ascertain whether corrective action was taken or not 3. , 改善勸告 . Recommendation 確認(rèn)糾正措施結(jié)果后認(rèn)證或認(rèn)證維持 為了確認(rèn)糾正措施,可以實施再檢查. After confirmed the corrective action, Certification or certification maintenance Re-inspection can be conducted in order to confirm corrective action 4. 取消 不適合或認(rèn)證取消 Cancellation Nonconformity and cancellation of t
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